package com.zy.asrs.wcs.rcs.thread.impl; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.zy.asrs.framework.common.Cools; import com.zy.asrs.framework.common.DateUtils; import com.zy.asrs.framework.exception.CoolException; import com.zy.asrs.wcs.core.utils.RedisUtil; import com.zy.asrs.wcs.rcs.News; import com.zy.asrs.wcs.rcs.cache.MessageQueue; import com.zy.asrs.wcs.rcs.cache.OutputQueue; import com.zy.asrs.wcs.rcs.entity.Device; import com.zy.asrs.wcs.rcs.model.Task; import com.zy.asrs.wcs.rcs.model.enums.SlaveType; import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol; import com.zy.asrs.wcs.rcs.thread.DevpThread; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; @Slf4j public class SiemensDevpThread implements DevpThread, Runnable { private Device device; private RedisUtil redisUtil; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); public static final ArrayList staNos1 = new ArrayList() {{ add(100);add(101);add(102);add(103);add(104);add(105); add(200);add(201);add(202);add(203);add(204);add(205);add(206); }}; /** * 条码数量 */ private int barcodeSize = 2; private ArrayList getStaNo() { switch (device.getId().intValue()) { case 1: return staNos1; default: throw new CoolException("获取站点失败!"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, device.getId().intValue()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } private void read() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setStaNo( siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 )); // 目标站 Thread.sleep(300); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8+6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } // 条码扫描器 Thread.sleep(200); OperateResultExOne result2 = null; result2 = siemensS7Net.Read("DB101.840.0", (short) (barcodeSize * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); // if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { // barcodeThread.setBarcode(barcode); // } } } Thread.sleep(200); ArrayList errorStaNo = getStaNo(); OperateResultExOne result3 = siemensS7Net.Read("DB101.800.0", (short) (errorStaNo.size() * 4)); if (result3.IsSuccess) { for (int i = 0; i < errorStaNo.size(); i++) { Integer siteId = errorStaNo.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); // staProtocol.setLocType1((short) siemensS7Net.getByteTransform().TransInt32(result3.Content, i * 4));//高低信号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, (i * 4 + 2), 2); staProtocol.setFrontErr(status[0]);//前超限 staProtocol.setBackErr(status[1]);//后超限 staProtocol.setHighErr(status[2]);//超高 staProtocol.setLeftErr(status[3]);//左超限 staProtocol.setRightErr(status[4]);//右超限 staProtocol.setWeightErr(status[5]);//超重 staProtocol.setBarcodeErr(status[6]);//扫码失败 } } if (result.IsSuccess && !Cools.isEmpty(result) && result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), device.getId())); // 根据实时信息更新数据库 try { // List basDevps = new ArrayList<>(); // for (Integer siteId : staNos) { // StaProtocol staProtocol = station.get(siteId); // basDevps.add(staProtocol.toSqlModel()); // } // // BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); // if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { // throw new Exception("更新数据库数据失败"); // } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, device.getIp()); siemensS7Net.setRack(device.getRack().byteValue()); siemensS7Net.setSlot(device.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } // siemensS7Net.ConnectClose(); return result; } @Override public void close() { } @Override public boolean writeWorkNo(int siteId, short workNo) { ArrayList staNos = getStaNo(); int index = staNos.indexOf(siteId); OperateResult write = siemensS7Net.Write("DB100." + index*6, workNo); // 工作号 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(workNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(workNo)); return true; } return false; } @Override public boolean writeStaNo(int siteId,short staNo) { ArrayList staNos = getStaNo(); int index = staNos.indexOf(siteId); OperateResult write = siemensS7Net.Write("DB100." + (index*6+4), staNo); // 目标站 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(staNo)); return true; } return false; } @Override public Map getStation() { return this.station; } }