package com.zy.asrs.wcs.rcs.thread.impl; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.zy.asrs.framework.common.Cools; import com.zy.asrs.framework.common.DateUtils; import com.zy.asrs.framework.common.SpringUtils; import com.zy.asrs.wcs.core.entity.BasConveyor; import com.zy.asrs.wcs.core.entity.BasConveyorSta; import com.zy.asrs.wcs.core.service.BasConveyorService; import com.zy.asrs.wcs.core.service.BasConveyorStaService; import com.zy.asrs.wcs.core.utils.RedisUtil; import com.zy.asrs.wcs.rcs.News; import com.zy.asrs.wcs.rcs.cache.OutputQueue; import com.zy.asrs.wcs.rcs.entity.Device; import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol; import com.zy.asrs.wcs.rcs.thread.DevpThread; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; @Slf4j public class SiemensDevpThread implements DevpThread, Runnable { private Device device; private RedisUtil redisUtil; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); public static ArrayList stationList = new ArrayList<>(); /** * 条码数量 */ private int barcodeSize = 2; public SiemensDevpThread(Device device, RedisUtil redisUtil) { this.device = device; this.redisUtil = redisUtil; } private ArrayList getStaNo() { try { if (stationList.isEmpty()) { BasConveyorService basConveyorService = SpringUtils.getBean(BasConveyorService.class); BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class); BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper() .eq(BasConveyor::getDeviceId, device.getId()) .eq(BasConveyor::getHostId, device.getHostId())); if(basConveyor != null) { List stations = basConveyorStaService.list(new LambdaQueryWrapper() .eq(BasConveyorSta::getConveyorId, basConveyor.getId()) .eq(BasConveyorSta::getHostId, device.getHostId())); stationList.addAll(stations); } } return stationList; } catch (Exception e) { return stationList; } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { News.info("{}号输送线线程启动", device.getDeviceNo()); this.connect(); while (true) { try { read(); Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } private void read() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { BasConveyorSta siteStation = staNos.get(i); int siteId = siteStation.getSiteNo();// 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setStaNo( siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 )); // 目标站 Thread.sleep(300); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8+6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } Thread.sleep(200); ArrayList errorStaNo = getStaNo(); OperateResultExOne result3 = siemensS7Net.Read("DB101.800.0", (short) (errorStaNo.size() * 4)); if (result3.IsSuccess) { for (int i = 0; i < errorStaNo.size(); i++) { BasConveyorSta siteStation = errorStaNo.get(i); Integer siteId = siteStation.getSiteNo(); // 站点编号 StaProtocol staProtocol = station.get(siteId); boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, (i * 4 + 2), 2); staProtocol.setFrontErr(status[0]);//前超限 staProtocol.setBackErr(status[1]);//后超限 staProtocol.setHighErr(status[2]);//超高 staProtocol.setLeftErr(status[3]);//左超限 staProtocol.setRightErr(status[4]);//右超限 staProtocol.setWeightErr(status[5]);//超重 staProtocol.setBarcodeErr(status[6]);//扫码失败 } } if (!Cools.isEmpty(result) && result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), device.getId())); // 根据实时信息更新数据库 try { List stations = new ArrayList<>(); for (BasConveyorSta sta : getStaNo()) { StaProtocol staProtocol = station.get(sta.getSiteNo()); BasConveyorSta sqlModel = staProtocol.toSqlModel(sta); stations.add(sqlModel); } if (!stations.isEmpty()) { BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class); if (null != basConveyorStaService && !basConveyorStaService.updateBatchById(stations)) { throw new Exception("更新数据库数据失败"); } } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, device.getIp()); siemensS7Net.setRack(device.getRack().byteValue()); siemensS7Net.setSlot(device.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } // siemensS7Net.ConnectClose(); return result; } @Override public void close() { } @Override public boolean writeWorkNo(int siteId, short workNo) { int index = findStaNosIndex(siteId); OperateResult write = siemensS7Net.Write("DB100." + index*6, workNo); // 工作号 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(workNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(workNo)); return true; } return false; } @Override public boolean writeStaNo(int siteId,short staNo) { int index = findStaNosIndex(siteId); OperateResult write = siemensS7Net.Write("DB100." + (index*6+4), staNo); // 目标站 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(staNo)); return true; } return false; } @Override public boolean writeWorkSta(int siteId, short staNo, short workNo) { int index = findStaNosIndex(siteId); OperateResult write1 = siemensS7Net.Write("DB100." + index*6, workNo); // 工作号 OperateResult write2 = siemensS7Net.Write("DB100." + (index*6+4), staNo); // 目标站 if (!(write1.IsSuccess && write2.IsSuccess)) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(staNo)); return true; } return false; } @Override public Map getStation() { return this.station; } private int findStaNosIndex(int siteId) { ArrayList staNos = getStaNo(); int index = -1; for (int i = 0; i < staNos.size(); i++) { BasConveyorSta sta = staNos.get(i); if (sta.getSiteNo() == siteId) { index = i; break; } } return index; } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } }