package com.zy.asrs.wcs.rcs.thread.impl; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.zy.asrs.framework.common.Cools; import com.zy.asrs.framework.common.DateUtils; import com.zy.asrs.framework.common.SpringUtils; import com.zy.asrs.wcs.core.entity.BasConveyor; import com.zy.asrs.wcs.core.entity.BasConveyorSta; import com.zy.asrs.wcs.core.entity.DeviceBarcode; import com.zy.asrs.wcs.core.service.BasConveyorService; import com.zy.asrs.wcs.core.service.BasConveyorStaService; import com.zy.asrs.wcs.core.service.DeviceBarcodeService; import com.zy.asrs.wcs.core.utils.RedisUtil; import com.zy.asrs.wcs.rcs.News; import com.zy.asrs.wcs.rcs.cache.OutputQueue; import com.zy.asrs.wcs.rcs.cache.SlaveConnection; import com.zy.asrs.wcs.rcs.entity.Device; import com.zy.asrs.wcs.rcs.model.dto.WorkModeTypeDto; import com.zy.asrs.wcs.rcs.model.enums.SlaveType; import com.zy.asrs.wcs.rcs.model.enums.WorkModeType; import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol; import com.zy.asrs.wcs.rcs.thread.BarcodeThread; import com.zy.asrs.wcs.rcs.thread.DevpThread; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; @Slf4j public class JxgtDevpThread implements DevpThread, Runnable { private Device device; private RedisUtil redisUtil; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); public static ArrayList stationList = new ArrayList<>(); /** * 条码数量 */ private int barcodeSize = 2; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ private Map workModeTypes = new ConcurrentHashMap<>(); public JxgtDevpThread(Device device, RedisUtil redisUtil) { this.device = device; this.redisUtil = redisUtil; workModeTypes.put(101, new WorkModeTypeDto(101, WorkModeType.NONE, "DB1001.120")); } private ArrayList getStaNo() { try { if (stationList.isEmpty()) { BasConveyorService basConveyorService = SpringUtils.getBean(BasConveyorService.class); BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class); BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper() .eq(BasConveyor::getDeviceId, device.getId()) .eq(BasConveyor::getHostId, device.getHostId())); if(basConveyor != null) { List stations = basConveyorStaService.list(new LambdaQueryWrapper() .eq(BasConveyorSta::getConveyorId, basConveyor.getId()) .eq(BasConveyorSta::getHostId, device.getHostId())); stationList.addAll(stations); } } return stationList; } catch (Exception e) { return stationList; } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { News.info("{}号输送线线程启动", device.getDeviceNo()); this.connect(); while (true) { try { read(); Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } private void read() throws InterruptedException { updateWorkMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB100.16", (short) (staNoSize * 18)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { BasConveyorSta siteStation = staNos.get(i); int siteId = siteStation.getSiteNo();// 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18) == 2); // 自动 staProtocol.setLoading(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 2) == 1); // 有物 staProtocol.setInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 4) == 1); // 可入 staProtocol.setOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 6) == 2);// 可出 //高低信号 short locType1 = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 8); staProtocol.setLow(locType1 == 1); // staProtocol.setWorkMode((int) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 8));// 工作模式 staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 10)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 14)); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } OperateResultExOne resultBarcode = siemensS7Net.Read("DB100.160", (short) 8); //条码数据 String barcode = siemensS7Net.getByteTransform().TransString(resultBarcode.Content,0,8, "UTF-8");// 条码 BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class); DeviceBarcodeService deviceBarcodeService = SpringUtils.getBean(DeviceBarcodeService.class); BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper().eq(BasConveyorSta::getSiteNo, 31002)); if (basConveyorSta != null) { DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId()); if (deviceBarcode != null) { BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId())); if (barcodeThread != null) { barcodeThread.setBarcode(barcode); } } } if (!Cools.isEmpty(result) && result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), device.getId())); // 根据实时信息更新数据库 try { List stations = new ArrayList<>(); for (BasConveyorSta sta : getStaNo()) { StaProtocol staProtocol = station.get(sta.getSiteNo()); BasConveyorSta sqlModel = staProtocol.toSqlModel(sta); stations.add(sqlModel); } if (!stations.isEmpty()) { if (null != basConveyorStaService && !basConveyorStaService.updateBatchById(stations)) { throw new Exception("更新数据库数据失败"); } } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()); } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, device.getIp()); siemensS7Net.setRack(device.getRack().byteValue()); siemensS7Net.setSlot(device.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort()); } // siemensS7Net.ConnectClose(); return result; } @Override public void close() { } @Override public boolean writeWorkNo(int siteId, short workNo) { int index = findStaNosIndex(siteId); OperateResult write = siemensS7Net.Write("DB101." + (index * 8 + 20), workNo); // 工作号 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(workNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(workNo)); return true; } return false; } @Override public boolean writeStaNo(int siteId,short staNo) { int index = findStaNosIndex(siteId); OperateResult write = siemensS7Net.Write("DB1001." + (index * 8 + 20 + 4), staNo); // 目标站 if (!write.IsSuccess) { StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", device.getId(), JSON.toJSON(staNo)); return true; } return false; } @Override public boolean writeWorkSta(int siteId, short workNo, short staNo) { int index = findStaNosIndex(siteId); String workNoAddress = "DB1001." + (index * 8 + 20); String staNoAddress = "DB1001." + (index * 8 + 20 + 4); OperateResult write1 = null; // 工作号 OperateResult write2 = null; // 目标站 //任务下发次数 int writeCount = 0; do { write1 = siemensS7Net.Write(workNoAddress, workNo); // 工作号 write2 = siemensS7Net.Write(staNoAddress, staNo); // 目标站 if ((write1.IsSuccess && write2.IsSuccess)) { OperateResultExOne readResult = siemensS7Net.Read("DB1000." + (index * 40 + 100 + 2), (short) 4); if (readResult.IsSuccess) { short workNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); short staNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if (workNo == workNo2 && staNo == staNo2) { //任务命令写入成功 log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},{},写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount); return true; } else {//返回结果是成功了,但是真实值不相同 writeCount++; log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},{},写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount); } } else { writeCount++; log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},{},写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount); } }else { writeCount++; } }while (writeCount < 5) ; StaProtocol staProtocol = station.get(siteId); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", device.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", device.getId(), JSON.toJSON(staProtocol)); return false; } @Override public Map getStation() { return this.station; } private int findStaNosIndex(int siteId) { ArrayList staNos = getStaNo(); int index = -1; for (int i = 0; i < staNos.size(); i++) { BasConveyorSta sta = staNos.get(i); if (sta.getSiteNo() == siteId) { index = i; break; } } return index; } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } private void updateWorkMode() { for (Map.Entry entry : workModeTypes.entrySet()) { WorkModeTypeDto workModeTypeDto = entry.getValue(); WorkModeType workModeType = workModeTypeDto.getWorkModeType(); if (workModeType != WorkModeType.NONE) { if (!siemensS7Net.Write(workModeTypeDto.getAddress(), workModeType.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("写入输送线{}入出库模式失败。输送线编号={}", workModeTypeDto.getSiteId(), device.getId())); log.error("写入输送线{}入出库模式失败。输送线编号={}", workModeTypeDto.getSiteId(), device.getId()); } } } } @Override public boolean switchWorkMode(int siteId, int workMode) { WorkModeTypeDto workModeTypeDto = workModeTypes.get(siteId); if(workModeTypeDto == null) { return false; } workModeTypeDto.setWorkModeType(WorkModeType.get((short) workMode)); workModeTypes.put(siteId, workModeTypeDto); return true; } }