package com.zy.acs.conveyor.core.thread; import com.alibaba.fastjson.JSON; import com.github.xingshuangs.iot.protocol.s7.enums.EPlcType; import com.github.xingshuangs.iot.protocol.s7.service.S7PLC; import com.zy.acs.common.utils.ByteUtils; import com.zy.acs.common.utils.News; import com.zy.acs.conveyor.core.DevpThread; import com.zy.acs.conveyor.core.cache.MessageQueue; import com.zy.acs.conveyor.core.cache.OutputQueue; import com.zy.acs.conveyor.core.cache.SlaveConnection; import com.zy.acs.conveyor.core.constant.DeviceField; import com.zy.acs.conveyor.core.constant.PlcConstant; import com.zy.acs.conveyor.core.constant.StationStatusField; import com.zy.acs.conveyor.core.constant.TaskField; import com.zy.acs.conveyor.core.enums.SlaveType; import com.zy.acs.conveyor.core.enums.TaskType; import com.zy.acs.conveyor.core.model.Task; import com.zy.acs.conveyor.core.model.protocol.StaProtocol; import com.zy.acs.conveyor.core.properties.DevpSlave; import com.zy.acs.conveyor.entity.Devp; import com.zy.acs.conveyor.service.DevpService; import com.zy.acs.conveyor.utils.SpringContextUtil; import com.zy.acs.framework.common.Cools; import com.zy.acs.framework.common.DateUtils; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class S7DevpThread implements Runnable, DevpThread { private DevpSlave slave; private S7PLC s7PLC; private Map station = new ConcurrentHashMap<>(); @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { TaskType step = TaskType.READ; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case READ: read(); break; // 写数据 ID+目标站 case WRITE: write((StaProtocol) task.getData()); break; default: break; } Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { s7PLC = new S7PLC(EPlcType.S1200, slave.getIp()); s7PLC.connect(); return true; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { List staNos = slave.getStaNos(); int staNoSize = staNos.size(); byte[] stationStatus = s7PLC.readByte(StationStatusField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + StationStatusField.TASK_NUMBER.getOffset(), StationStatusField.TASK_NUMBER.getOffset() + staNoSize * StationStatusField.ALL.getByteLength()); for (int i = 0; i < staNoSize; i++) { // 站点编号 Integer siteId = staNos.get(i); StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((int) ByteUtils.getLong(stationStatus, StationStatusField.TASK_NUMBER.getOffset() + i * StationStatusField.ALL.getByteLength())); staProtocol.setStaNo((int) ByteUtils.getShort(stationStatus, StationStatusField.FINAL_TARGET.getOffset() + i * StationStatusField.ALL.getByteLength())); boolean[] status = ByteUtils.getBooleans(stationStatus, StationStatusField.STATUS_WORD.getOffset() + i * StationStatusField.ALL.getByteLength(), StationStatusField.STATUS_WORD.getByteLength()); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } List barcodeNumber = slave.getBarcodeNumber(); byte[] deviceField = s7PLC.readByte(DeviceField.BARCODE.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + DeviceField.BARCODE.getOffset(), DeviceField.BARCODE.getOffset() + DeviceField.BARCODE.getByteLength() * barcodeNumber.size()); for (int i = 0; i < barcodeNumber.size(); i++) { String barcode = ByteUtils.getString(deviceField, i * DeviceField.BARCODE.getByteLength(), DeviceField.BARCODE.getByteLength()); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeNumber.get(i)); if (Cools.isEmpty(barcode)) { barcodeThread.clearBarcode(); } else { if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); log.info("料箱码:{}", barcode); } } } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List devps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); devps.add(staProtocol.toSqlModel()); } DevpService devpService = SpringContextUtil.getBean(DevpService.class); if (null != devpService) { devpService.updateBatchByDevpNo(devps); } else { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } List staNos = slave.getStaNos(); int index = staNos.indexOf(staProtocol.getSiteId()); s7PLC.writeInt32(TaskField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (TaskField.DEST_STATION.getOffset() + index * TaskField.ALL.getByteLength()), staProtocol.getWorkNo()); // 工作号 Thread.sleep(100); s7PLC.writeInt16(TaskField.DEST_STATION.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (index * TaskField.ALL.getByteLength() + TaskField.DEST_STATION.getOffset() + TaskField.DEST_STATION.getAddressPattern()), staProtocol.getStaNo().shortValue()); // 目标站 OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } @Override public void close() { s7PLC.close(); } }