From 75d0daa4f8dc2010ec92f35cac08a19d240ca45d Mon Sep 17 00:00:00 2001
From: ynhfasrs <ynhfasrs@qq.com>
Date: 星期五, 27 六月 2025 14:23:37 +0800
Subject: [PATCH] #

---
 src/main/java/com/zy/core/thread/SiemensDevpThread.java |  269 ++++++++++++++++++++++++-----------------------------
 1 files changed, 121 insertions(+), 148 deletions(-)

diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index 47a26e4..5c7b264 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,6 +5,7 @@
 import HslCommunication.Profinet.Siemens.SiemensPLCS;
 import HslCommunication.Profinet.Siemens.SiemensS7Net;
 import com.alibaba.fastjson.JSON;
+import com.core.common.Cools;
 import com.core.common.DateUtils;
 import com.core.common.SpringUtils;
 import com.core.exception.CoolException;
@@ -14,7 +15,7 @@
 import com.zy.core.DevpThread;
 import com.zy.core.cache.MessageQueue;
 import com.zy.core.cache.OutputQueue;
-import com.zy.core.enums.DevpType.DevpWorkType;
+import com.zy.core.cache.SlaveConnection;
 import com.zy.core.enums.IoModeType;
 import com.zy.core.enums.SlaveType;
 import com.zy.core.model.DevpSlave;
@@ -42,8 +43,9 @@
     private SiemensS7Net siemensS7Net;
     private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
     private short heartBeatVal = 1;
-    public static boolean is = true;
-
+//    public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
+//
+//    }};
     public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
         add(101);add(102);add(103);add(104);
         add(105);add(106);add(107);add(108);
@@ -51,16 +53,21 @@
         add(206);add(207);add(208);add(209);add(210);
         add(211);add(212);
     }};
-//    public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
-//       add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);
-//       add(2010);add(2011);add(2012);add(2013);add(2014);add(2015);add(2016);add(2017);
-//       add(3010);add(3011);add(3012);add(3013);add(3014);add(3015);add(3016);add(3017);
-//    }};
+
+    public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
+        add(0);add(1);add(2);add(3);
+        add(4);add(5);add(6);add(7);
+    }};
+
+    public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
+        add(102);add(104);add(106);add(108);
+        add(203);add(206);add(209);add(212);
+    }};
 
     /**
      * 鏉$爜鏁伴噺
      */
-    private int barcodeSize = 8;
+    private int barcodeSize = 6;
 
     /**
      * 鍏ュ嚭搴撴ā寮�
@@ -83,8 +90,6 @@
         switch (slave.getId()) {
             case 1:
                 return staNos1;
-//            case 2:
-//                return staNos2;
             default:
                 throw new CoolException("鏈嶅姟鍣ㄥ紓甯�");
         }
@@ -108,8 +113,8 @@
                         break;
                     // 鍐欐暟鎹� ID+鐩爣绔�
                     case 2:
-                        writeD((StaProtocol)task.getData(),1);
-//                        log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
+                        write((StaProtocol)task.getData());
+                        log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
                         break;
                     default:
                         break;
@@ -136,18 +141,15 @@
                 staProtocol.setSiteId(siteId);
                 station.put(siteId, staProtocol);
             }
-            staProtocol.setWorkNo((short) 0);     // 宸ヤ綔鍙�
-            staProtocol.setStaNo((short) 0);   // 鐩爣绔�
-            staProtocol.setState((short) 0);  // 妯″紡鐘舵�� 0鍋滄満锛�=1鎵嬪姩锛�=2鑷姩锛�=3鏁呴殰
-            staProtocol.setWorkIo((short) 0);
-            staProtocol.setRequestIo((short) 0);
-            staProtocol.setTrayIo((short) 0);
-            staProtocol.setLocIo((short) 0);
-            staProtocol.setBarcode("-");
-            staProtocol.setWeightIo(0.0);
-            staProtocol.setMode((short) 0);
+            staProtocol.setWorkNo(0);    // ID
+            staProtocol.setAutoing(false);      // 鑷姩
+            staProtocol.setLoading(false);      // 鏈夌墿
+            staProtocol.setInEnable(false);     // 鍙叆
+            staProtocol.setOutEnable(false);    // 鍙嚭
+            staProtocol.setEmptyMk(false);      // 绌烘澘淇″彿
+            staProtocol.setStaNo((short) 0);     // 鐩爣绔�
 
-            if (!staProtocol.isPakMk() && staProtocol.workType == DevpWorkType.IDLE) {
+            if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                 staProtocol.setPakMk(true);
             }
         }
@@ -181,35 +183,103 @@
 //        updateIoMode();
         ArrayList<Integer> staNos = getStaNo();
         int staNoSize = staNos.size();
-        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*66));
+        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*2));
         if (result.IsSuccess) {
             for (int i = 0; i < staNoSize; i++) {
                 Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
                 StaProtocol staProtocol = station.get(siteId);
                 if (null == staProtocol) {
                     staProtocol = new StaProtocol();
+                    staProtocol.setSiteId(siteId);
                     station.put(siteId, staProtocol);
                 }
-                staProtocol.setSiteId(siteId);
-                staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i*66 + 8));     // 宸ヤ綔鍙�
-                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 12));   // 鐩爣绔�
-                staProtocol.setState(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 14));  // 妯″紡鐘舵�� 0鍋滄満锛�=1鎵嬪姩锛�=2鑷姩锛�=3鏁呴殰
-                staProtocol.setWorkIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 16));
-                staProtocol.setRequestIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 18));
-                staProtocol.setTrayIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 20));
-                staProtocol.setLocIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 22));
-                staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*66 + 24,16, "UTF-8").trim());
-//                staProtocol.setWeightIo(siemensS7Net.getByteTransform().TransDouble(result.Content,i*66 + 40));
-                staProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 44));
+                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*2, 2);
+                staProtocol.setAutoing(status[0]);  // 鑷姩
+                staProtocol.setLoading(status[1]);  // 鏈夌墿
+                staProtocol.setInEnable(status[2]); // 鍙叆
+                staProtocol.setOutEnable(status[3]);// 鍙嚭
+                staProtocol.setEmptyMk(status[4]);  // 绌烘澘淇″彿
+                staProtocol.setFullPlt(status[5]);  // 婊℃墭鐩�
+                staProtocol.setHigh(status[6]);     // 楂樺簱浣�
+                staProtocol.setLow(status[7]);      // 浣庡簱浣�
 
-                if (!staProtocol.isPakMk() && (staProtocol.workType == DevpWorkType.IDLE  || staProtocol.isPakReset())) {
+                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                     staProtocol.setPakMk(true);
                 }
             }
         }
 
+        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
+        if (result1.IsSuccess) {
+            for (int i = 0; i < staNoSize; i++) {
+                Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+                StaProtocol staProtocol = station.get(siteId);
+                if (null == staProtocol) {
+                    staProtocol = new StaProtocol();
+                    staProtocol.setSiteId(siteId);
+                    station.put(siteId, staProtocol);
+                }
+                staProtocol.setWorkNo((int) siemensS7Net.getByteTransform().TransInt16(result1.Content, i*4));     // 宸ヤ綔鍙�
+                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, i*4 + 2));   // 鐩爣绔�
+            }
+        }
+
+        //鏉$爜鎵弿鍣�
+        ArrayList<Integer> barcodeList = BarcodeList;
+        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.100", (short) (barcodeList.size() * 10));
+        if (result2.IsSuccess) {
+            for (int i = 0; i < barcodeList.size(); i++) {
+                Integer barcodeId = barcodeList.get(i);
+                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*10+2,8, "UTF-8");
+                barcode = barcode.trim();
+                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
+                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+                    barcodeThread.setBarcode(barcode);
+                }
+            }
+        }
+        //澶栧舰妫�娴�
+        ArrayList<Integer> staNoErrs = staNosErrList;
+        int staNoErrsSize = staNoErrs.size();
+        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.180", (short) (staNoErrsSize*8));
+        if (resultErr.IsSuccess){
+            for (int i = 0;i<3;i++){
+                Integer siteId = staNoErrs.get(i); // 绔欑偣缂栧彿
+                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1);
+                StaProtocol staProtocol = station.get(siteId);
+                staProtocol.setFrontErr(status[0]);
+                staProtocol.setBackErr(status[1]);
+                staProtocol.setHighErr(status[2]);
+                staProtocol.setLeftErr(status[3]);
+                staProtocol.setRightErr(status[4]);
+                staProtocol.setWeightErr(status[5]);
+                staProtocol.setBarcodeErr(status[6]);
+            }
+        }
+
+//        OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
+//        if (resultErr2.IsSuccess) {
+//            for (int i = 0; i < staNoSize; i++) {
+//                Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+//                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1);
+//                StaProtocol staProtocol = station.get(siteId);
+//                staProtocol.setBreakerErr(status[0]);
+//                staProtocol.setInfraredErr(status[1]);
+//                staProtocol.setOutTimeErr(status[2]);
+//                staProtocol.setSeizeSeatErr(status[3]);
+//                staProtocol.setWrkYgoodsN(status[4]);
+//                staProtocol.setInverterErr(status[5]);
+//                staProtocol.setContactErr(status[6]);
+//                staProtocol.setUpcontactErr(status[7]);
+//
+//            }
+//        }
+
+
         if (result.IsSuccess) {
+
             OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛",DateUtils.convert(new Date()), slave.getId()));
+
             // 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
             try {
                 List<BasDevp> basDevps = new ArrayList<>();
@@ -217,6 +287,7 @@
                     StaProtocol staProtocol = station.get(siteId);
                     basDevps.add(staProtocol.toSqlModel());
                 }
+
                 BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                 if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                     throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
@@ -244,15 +315,16 @@
         ArrayList<Integer> staNos = getStaNo();
         int index = staNos.indexOf(staProtocol.getSiteId());
         OperateResult write = null;
-        OperateResult write1 = null;
-        OperateResult write2 = null;
         //浠诲姟涓嬪彂娆℃暟
         int writeCount = 0;
         do {
-            write = siemensS7Net.Write("DB100." + index*66, staProtocol.getWorkNo());    // 宸ヤ綔鍙�
-            Thread.sleep(200);
-            write1 = siemensS7Net.Write("DB100." + (index*66+4), staProtocol.getStaNo());    // 鐩爣绔�
-            if(write.IsSuccess && write1.IsSuccess){
+            short[] data = new short[2];
+            data[0] = staProtocol.getWorkNo().shortValue();
+            data[1] = staProtocol.getStaNo();
+
+            write = siemensS7Net.Write("DB100." + index*4, data);
+            if(write.IsSuccess){
+                log.error("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                 break;
             }
             else {
@@ -274,114 +346,15 @@
         }
     }
 
-    private void writeD(StaProtocol staProtocol,Integer count)throws InterruptedException{
-
-        boolean reset = true;
-        if (null == staProtocol) {
-            return;
-        }
-        staProtocol = staProtocol.clone();
-        short oriWrkNo = staProtocol.getWorkNo();
-        short oriStaNo = staProtocol.getStaNo();
-        ArrayList<Integer> staNos = getStaNo();
-        int index = staNos.indexOf(staProtocol.getSiteId());
-
-
-        if(writeWrk(staProtocol,1)){
-
-            int whileCount = 0;
-            OperateResult write3 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1);
-            if (write3.IsSuccess){
-                News.info("杈撻�佺嚎鍛戒护涓嬪彂[id:"+slave.getId()+"] >>>>>"+"["+1+"]");
-                Thread.sleep(100);
-                do {
-                    OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100." + (index * 66 + 6), (short) 2);
-                    short mk = siemensS7Net.getByteTransform().TransInt16(result2.Content, 0);
-                    if (mk == 2) {
-                        OperateResult write5 = siemensS7Net.Write("DB100." + index * 66, 0);    // 宸ヤ綔鍙�
-                        Thread.sleep(100);
-                        OperateResult write6 = siemensS7Net.Write("DB100." + (index * 66 + 4), (short) 0);    // 鐩爣绔�
-                        Thread.sleep(100);
-                        OperateResult write4 = siemensS7Net.Write("DB100." + (index * 66 + 6), (short) 0);
-                        reset = false;
-                        if (write4.IsSuccess && write5.IsSuccess && write6.IsSuccess) {
-                            News.info("杈撻�佺嚎鍛戒护涓嬪彂[id:" + slave.getId() + "] >>>>>" + "[" + "0,0,0" + "]");
-                            OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100." + (index * 66), (short) 8);
-                            Integer wrkNo1 = siemensS7Net.getByteTransform().TransInt32(result1.Content, 0);
-                            short staNo1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 4);
-                            short mk1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 6);
-                            if (wrkNo1 != 0 || staNo1 != 0 || mk1 != 0) {
-                                whileCount++;
-                                News.info("澶嶄綅澶辫触,杈撻�佺嚎鍛戒护涓嬪彂[id:" + slave.getId() + "] >>>>>" + "[" + "0,0,0" + "]");
-                            } else {
-                                News.info("杈撻�佺嚎澶嶄綅瀹屾垚");
-                                break;
-                            }
-
-                        }
-                    } else if (reset && mk == 0) {
-                        OperateResult write7 = siemensS7Net.Write("DB100." + (index * 66 + 6), (short) 1);
-                        News.info("鍥炶1澶辫触锛岃緭閫佺嚎鍛戒护涓嬪彂[id:" + slave.getId() + "] >>>>>" + "[" + "1" + "]");
-                        Thread.sleep(100);
-                        whileCount++;
-                    } else {
-                        whileCount++;
-                    }
-                } while (whileCount < 10);
+    // 鏇存柊鍏ュ嚭搴撴ā寮�
+    private void updateIoMode() throws InterruptedException {
+        if (this.ioModeOf2F != IoModeType.NONE) {
+            if (!siemensS7Net.Write("DB107.180", this.ioModeOf2F.id).IsSuccess) {
+                OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
+                News.error("SiemensDevp"+" - 6"+" - 鍐欏叆杈撻�佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
             }
-        }else {
-            log.error("杈撻�佸懡浠や笅鍙戝け璐�"+JSON.toJSONString(staProtocol));
         }
-
-
-
     }
-
-    private boolean writeWrk(StaProtocol staProtocol,Integer count)throws InterruptedException {
-
-        if (null == staProtocol) {
-            return false;
-        }
-        short oriWrkNo = staProtocol.getWorkNo();
-        short oriStaNo = staProtocol.getStaNo();
-
-        ArrayList<Integer> staNos = getStaNo();
-        int index = staNos.indexOf(staProtocol.getSiteId());
-        do {
-            log.info("杈撻�侀�掑綊娆℃暟:" + count);
-            OperateResult write1 = siemensS7Net.Write("DB100." + index * 66, staProtocol.getWorkNo().intValue());    // 宸ヤ綔鍙�
-            Thread.sleep(100);
-            OperateResult write2 = siemensS7Net.Write("DB100." + (index * 66 + 4), staProtocol.getStaNo());    // 鐩爣绔�
-            if (write1.IsSuccess && write2.IsSuccess) {
-                News.info("杈撻�佺嚎鍛戒护涓嬪彂[id:" + slave.getId() + "] >>>>>" + "[" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "]");
-                OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100." + (index * 66), (short) 6);
-                Integer wrkNo = siemensS7Net.getByteTransform().TransInt32(result.Content, 0);
-                short staNo = siemensS7Net.getByteTransform().TransInt16(result.Content, 4);
-                if (!(oriWrkNo == wrkNo) || oriStaNo != staNo) {
-                    if (count >= 5) {
-                        log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), count);
-                        return false;
-                    }
-                    count++;
-                }else {
-                    return true;
-                }
-            }
-        }while (count <=5);
-
-
-        return true;
-    }
-
-//    // 鏇存柊鍏ュ嚭搴撴ā寮�
-//    private void updateIoMode() throws InterruptedException {
-//        if (this.ioModeOf2F != IoModeType.NONE) {
-//            if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
-//                OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
-//                News.error("SiemensDevp"+" - 6"+" - 鍐欏叆杈撻�佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
-//            }
-//        }
-//    }
 
     /**
      * 蹇冭烦

--
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