From 16b37165b10c0e47fd7ee0bb6cd7091775a35fbe Mon Sep 17 00:00:00 2001
From: pjb <123456>
Date: 星期一, 20 十月 2025 14:46:44 +0800
Subject: [PATCH] 修复堆垛机线程堆垛机号为空
---
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 271 +++++++++++++++++++++++++++++++++++++++++------------
1 files changed, 207 insertions(+), 64 deletions(-)
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index aaef15b..cfc018f 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,17 +5,22 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
+import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
-import com.zy.asrs.entity.BasDevp;
-import com.zy.asrs.service.BasDevpService;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
+import com.zy.core.cache.SlaveConnection;
+import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
+import com.zy.core.model.protocol.StaError1;
import com.zy.core.model.protocol.StaProtocol;
+import com.zy.entity.BasDevp;
+import com.zy.service.BasDevpService;
+import com.zy.utils.News;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -38,9 +43,39 @@
private SiemensS7Net siemensS7Net;
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
private short heartBeatVal = 1;
+ private StaError1 staError1;
+ public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
+ add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);
+ }};
+
+ public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
+ add(1); add(2);
+ }};
+ public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
+ add(104); add(106);
+ }};
+
+ /**
+ * 鏉＄爜鏁伴噺
+ */
+ private int barcodeSize = 2;
+
+ /**
+ * 鍏ュ嚭搴撴ā寮�
+ * 0锛氭湭鐭�
+ * 1锛氬叆搴撳惎鍔ㄤ腑
+ * 2.鍏ュ簱妯″紡
+ * 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
+ * 4.鍑哄簱妯″紡
+ */
+ public IoModeType ioModeOf101 = IoModeType.NONE;
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
+ }
+
+ private ArrayList<Integer> getStaNo() {
+ return staNos;
}
@Override
@@ -62,17 +97,62 @@
// 鍐欐暟鎹� ID+鐩爣绔�
case 2:
write((StaProtocol)task.getData());
+// log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
break;
default:
break;
}
-
// 蹇冭烦
- heartbeat();
- Thread.sleep(400);
+// heartbeat();
+ Thread.sleep(100);
} catch (Exception e) {
e.printStackTrace();
}
+
+ }
+ }
+
+ /**
+ * 鍒濆鍖栫珯鐐圭姸鎬�
+ */
+ private void initSite() {
+ ArrayList<Integer> staNos = getStaNo();
+ // 绔欑偣缂栧彿
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
+ if (null == staProtocol) {
+ staProtocol = new StaProtocol();
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
+ }
+ staProtocol.setWorkNo(0); // ID
+ staProtocol.setAutoing(false); // 鑷姩
+ staProtocol.setLoading(false); // 鏈夌墿
+ staProtocol.setInEnable(false); // 鍙叆
+ staProtocol.setOutEnable(false); // 鍙嚭
+ staProtocol.setEmptyMk(false); // 绌烘澘淇″彿
+ staProtocol.setStaNo((short) 0); // 鐩爣绔�
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
+ // 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
+ try {
+ List<BasDevp> basDevps = new ArrayList<>();
+ for (Integer siteId2 : staNos) {
+ StaProtocol staProtocol2 = station.get(siteId2);
+ basDevps.add(staProtocol2.toSqlModel());
+ }
+
+ BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
+ if(basDevps.size() > 0) {
+ if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
+ throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
+ }
+ }
+
+ } catch (Exception e){
}
}
@@ -87,82 +167,133 @@
if(connect.IsSuccess){
result = true;
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴鎴愬姛 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.info("杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.info("SiemensDevp"+" - 1"+" - 杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
} else {
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.error("SiemensDevp"+" - 2"+" - 杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
}
siemensS7Net.ConnectClose();
+ initSite();
return result;
}
/**
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
- private void read() throws InterruptedException {
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) 40);
+ private void read() {
+
+ // 绔欑偣淇℃伅
+ OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (8*8));
if (result.IsSuccess) {
- for (int i = 1; i <= 8; i++) {
- StaProtocol staProtocol = station.get(i);
+ for (int i = 0; i < staNos.size(); i++) {
+ Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+ StaProtocol staProtocol = station.get(siteId);
if (null == staProtocol) {
staProtocol = new StaProtocol();
- staProtocol.setSiteId(i);
- station.put(i, staProtocol);
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
}
- staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, (i-1)*2)); // 宸ヤ綔鍙�
- staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, (i-1)*2+20)); // 鐩爣绔�
- }
- }
- Thread.sleep(100);
- OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.40", (short) 8);
- if (result1.IsSuccess) {
- for (int i = 1; i <= 8; i++) {
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i-1, 1);
- StaProtocol staProtocol = station.get(i);
+ staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 宸ヤ綔鍙�
+
+ staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 鐩爣绔�
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
staProtocol.setAutoing(status[0]); // 鑷姩
staProtocol.setLoading(status[1]); // 鏈夌墿
staProtocol.setInEnable(status[2]); // 鍙叆
staProtocol.setOutEnable(status[3]);// 鍙嚭
staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
+ staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
+ staProtocol.setHigh(status[6]); // 楂樺簱浣�
+ staProtocol.setLow(status[7]); // 涓簱浣�
+ staProtocol.setCenter(status[8]); // 浣庡簱浣�
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
staProtocol.setPakMk(true);
}
}
- }
- // 鍙拌溅浣嶇疆
- OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB100.48");
- if (result2.IsSuccess) {
- StaProtocol staProtocol = station.get(8);
- staProtocol.setPosition(result2.Content);
} else {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆�8鍙峰彴杞﹁幏鍙栧疄鏃朵綅缃け璐ワ紒锛侊紒", DateUtils.convert(new Date())));
- log.error("8鍙峰彴杞﹁幏鍙栧疄鏃朵綅缃け璐ワ紒锛侊紒");
+ initSite();
+ OutputQueue.CRN.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
+ News.error("SiemensCrn"+" - 4"+" - 璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+ return;
}
- if (result.IsSuccess && result1.IsSuccess) {
+ // 鏉＄爜鎵弿鍣�
+ OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.400", (short) (BarcodeList.size() * 10));
+ if (barcodeResult.IsSuccess) {
+ for (int i = 0; i < BarcodeList.size(); i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*10 + 2,8, "UTF-8");
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i));
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+ }
+ }
+
+ // 澶栧舰妫�娴�
+ OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.430", (short) (staNosErrList.size() *4)); // 涓嶈繛缁紝澶氳涓棿涓�涓�
+ if (resultErr.IsSuccess){
+ for (int i = 0;i<staNosErrList.size();i++){
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4, 1);
+ StaProtocol staProtocol = station.get(staNosErrList.get(i));
+ staProtocol.setFrontErr(status[0]);
+ staProtocol.setBackErr(status[1]);
+ staProtocol.setHighErr(status[2]);
+ staProtocol.setLeftErr(status[3]);
+ staProtocol.setRightErr(status[4]);
+ staProtocol.setGroupSupportErr(status[5]);
+ staProtocol.setBarcodeErr(status[6]);
+ staProtocol.setWeightErr(status[7]);
+ short goodsHeight = siemensS7Net.getByteTransform().TransInt16(resultErr.Content, i * 4 + 2);
+ staProtocol.setGoodsHeight(goodsHeight);
+ }
+ }
+
+ // 鏁呴殰淇℃伅鍙嶉
+ OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.442", (short) (staNos.size() * 4));
+ if (resultErr2.IsSuccess) {
+ for (int i = 0; i < staNos.size(); i++) {
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4 + 2, 1);
+ StaProtocol staProtocol = station.get(staNos.get(i)); // 绔欑偣缂栧彿
+ staProtocol.setBreakerErr(status[0]);
+ staProtocol.setInfraredErr(status[1]);
+ staProtocol.setOutTimeErr(status[2]);
+ staProtocol.setSeizeSeatErr(status[3]);
+ staProtocol.setWrkYgoodsN(status[4]);
+ staProtocol.setInverterErr(status[5]);
+ staProtocol.setContactErr(status[6]);
+ staProtocol.setUpcontactErr(status[7]);
+
+ }
+ }
+
+ if (result.IsSuccess) {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛",DateUtils.convert(new Date()), slave.getId()));
// 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
try {
List<BasDevp> basDevps = new ArrayList<>();
- for (int i = 1; i <= 8; i++) {
- StaProtocol staProtocol = station.get(i);
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
basDevps.add(staProtocol.toSqlModel());
}
+
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
- if (!basDevpService.updateBatchById(basDevps)) {
+ if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
}
} catch (Exception e) {
+ initSite();
+ e.printStackTrace();
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+ News.error("SiemensDevp"+" - 3"+" - 鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("璇诲彇鍫嗗灈鏈簆lc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+// log.error("璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
}
@@ -173,27 +304,38 @@
if (null == staProtocol) {
return;
}
- OperateResult write = siemensS7Net.Write("DB100." + (staProtocol.getSiteId() - 1) * 2, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
- Thread.sleep(300);
- OperateResult write1 = siemensS7Net.Write("DB100." + ((staProtocol.getSiteId() - 1) * 2 + 20), staProtocol.getStaNo()); // 鐩爣绔�
-// boolean[] status = new boolean[8];
-// status[0] = staProtocol.isAutoing();
-// status[1] = staProtocol.isLoading();
-// status[2] = staProtocol.isInEnable();
-// status[3] = staProtocol.isOutEnable();
-// status[4] = staProtocol.isEmptyMk();
-// OperateResult write2 = siemensS7Net.Write("DB100." + ((staProtocol.getSiteId() - 1) + 40), status); // 鐘舵��
- if (!write.IsSuccess || !write1.IsSuccess) {
+
+ int address = staNos.indexOf(staProtocol.getSiteId()) * 4;
+
+ OperateResult write;
+ OperateResult write1;
+ //浠诲姟涓嬪彂娆℃暟
+ int writeCount = 0;
+ do {
+ write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo().shortValue()); // 宸ヤ綔鍙�
+ write1 = siemensS7Net.Write("DB100." + (address + 2), staProtocol.getStaNo()); // 鐩爣绔�
+ Thread.sleep(200);
+ if(write.IsSuccess && write1.IsSuccess){
+ break;
+ }
+ else {
+ writeCount++;
+ News.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ }
+ }while (writeCount<5);
+
+ if (!write.IsSuccess) {
staProtocol = station.get(staProtocol.getSiteId());
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
staProtocol.setPakMk(true);
}
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", slave.getId(), JSON.toJSON(staProtocol)));
- log.error("鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
+ News.error("SiemensDevp"+" - 4"+" - 鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
- log.info("杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
+ News.info("SiemensDevp"+" - 5"+" - 杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
}
+ read();
}
/**
@@ -207,7 +349,7 @@
}
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
if (!write.IsSuccess) {
- log.error("杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
+ News.error("SiemensDevp"+" - 7"+" - 杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
}
}
@@ -229,22 +371,23 @@
public static void main(String[] args) throws Exception {
DevpSlave slave = new DevpSlave();
- slave.setIp("192.168.2.125");
+ slave.setIp("10.10.10.18");
SiemensDevpThread devpThread = new SiemensDevpThread(slave);
devpThread.connect();
+
devpThread.read();
- // 鍐�
- StaProtocol staProtocol = devpThread.getStation().get(1);
- staProtocol.setWorkNo((short) 232);
- staProtocol.setStaNo((short) 6);
- staProtocol.setAutoing(true);
- staProtocol.setEmptyMk(true);
- staProtocol.setInEnable(true);
- devpThread.write(staProtocol);
- System.out.println("----------------------------------------");
- // 璇�
- devpThread.read();
- System.out.println(JSON.toJSONString(devpThread.station));
+// // 鍐�
+// StaProtocol staProtocol = devpThread.getStation().get(1);
+// staProtocol.setWorkNo((short) 232);
+// staProtocol.setStaNo((short) 6);
+// staProtocol.setAutoing(true);
+// staProtocol.setEmptyMk(true);
+// staProtocol.setInEnable(true);
+// devpThread.write(staProtocol);
+// System.out.println("----------------------------------------");
+// // 璇�
+// devpThread.read();
+// System.out.println(JSON.toJSONString(devpThread.station));
}
--
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