From f033da325dd16825bbca0d1ac71cc76420dfc8a2 Mon Sep 17 00:00:00 2001
From: Junjie <DELL@qq.com>
Date: 星期五, 09 一月 2026 11:14:36 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/core/network/real/ZyStationV3RealConnect.java | 198 +++++++++++++++++++++++++++++++++++++++++++------
1 files changed, 174 insertions(+), 24 deletions(-)
diff --git a/src/main/java/com/zy/core/network/real/ZyStationV3RealConnect.java b/src/main/java/com/zy/core/network/real/ZyStationV3RealConnect.java
index 8f0af83..543a2bd 100644
--- a/src/main/java/com/zy/core/network/real/ZyStationV3RealConnect.java
+++ b/src/main/java/com/zy/core/network/real/ZyStationV3RealConnect.java
@@ -17,6 +17,7 @@
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.StationCommandType;
import com.zy.core.model.CommandResponse;
+import com.zy.core.model.StationObjModel;
import com.zy.core.model.command.StationCommand;
import com.zy.core.network.api.ZyStationConnectApi;
import com.zy.core.network.entity.ZyStationStatusEntity;
@@ -35,7 +36,7 @@
public class ZyStationV3RealConnect implements ZyStationConnectApi {
private List<ZyStationStatusEntity> statusList;
- private List<ZyStationStatusEntity> barcodeStatusList;
+ private List<StationObjModel> barcodeOriginList;
private SiemensS7Net siemensNet;
private DeviceConfig deviceConfig;
private RedisUtil redisUtil;
@@ -50,7 +51,7 @@
@Override
public boolean connect() {
boolean connected = false;
- siemensNet = new SiemensS7Net(SiemensPLCS.S1200, deviceConfig.getIp());
+ siemensNet = new SiemensS7Net(SiemensPLCS.S1500, deviceConfig.getIp());
OperateResult connect = siemensNet.ConnectServer();
if (connect.IsSuccess) {
connected = true;
@@ -66,6 +67,7 @@
News.error("杈撻�佺珯plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]",
deviceConfig.getDeviceNo(), deviceConfig.getIp(), deviceConfig.getPort());
}
+// siemensNet.ConnectClose();
return connected;
}
@@ -93,10 +95,11 @@
if (statusList != null) {
statusList.sort(Comparator.comparing(ZyStationStatusEntity::getStationId));
}
- barcodeStatusList = JSONObject.parseArray(basDevp.getBarcodeStationList(), ZyStationStatusEntity.class);
- if (barcodeStatusList != null) {
- barcodeStatusList.sort(Comparator.comparing(ZyStationStatusEntity::getStationId));
- }
+ barcodeOriginList = basDevp.getBarcodeStationList$();
+ }
+
+ if (siemensNet == null) {
+ return statusList;
}
OperateResultExOne<byte[]> result = siemensNet.Read("DB100.0", (short) (statusList.size() * 8));
@@ -117,21 +120,94 @@
boolean[] status2 = siemensNet.getByteTransform().TransBool(result.Content, i * 8 + 7, 1);
statusEntity.setRunBlock(status2[1]);//閲嶆柊瑙勫垝璺嚎
statusEntity.setEnableIn(status2[3]);//鍚姩鍏ュ簱
+
+ Integer palletHeight = null;
+ if (status[7]) {
+ palletHeight = 1;//浣�
+ }
+ if (status2[0]) {
+ palletHeight = 2;//涓�
+ }
+ if (status[6]) {
+ palletHeight = 3;//楂�
+ }
+ statusEntity.setPalletHeight(palletHeight);//楂樹綆淇″彿
+
+ statusEntity.setError(0);//榛樿鏃犳姤璀�
}
}
// 鏉＄爜鎵弿鍣�
- OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.0", (short) (statusList.size() * 10));
+ OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.0", (short) (barcodeOriginList.size() * 16));
if (result2.IsSuccess) {
- for (int i = 0; i < barcodeStatusList.size(); i++) {
- ZyStationStatusEntity barcodeEntity = barcodeStatusList.get(i);
- ZyStationStatusEntity statusEntity = findStatusEntity(barcodeEntity.getStationId());
- if (statusEntity == null) {
+ for (int i = 0; i < barcodeOriginList.size(); i++) {
+ ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
+ if (barcodeEntity == null) {
continue;
}
- String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 10 + 2, 8, "UTF-8");
+ String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 16 + 2, 14, "UTF-8");
barcode = barcode.trim();
barcodeEntity.setBarcode(barcode);
+ }
+ }
+
+ // 绉伴噸
+ OperateResultExOne<byte[]> result3 = siemensNet.Read("DB102.0", (short) (barcodeOriginList.size() * 4));
+ if (result3.IsSuccess) {
+ for (int i = 0; i < barcodeOriginList.size(); i++) {
+ ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
+ if (barcodeEntity == null) {
+ continue;
+ }
+ double weight = (double) siemensNet.getByteTransform().TransSingle(result3.Content, i * 4);
+ barcodeEntity.setWeight(weight);
+ }
+ }
+
+ // 鎶ヨ淇℃伅
+ OperateResultExOne<byte[]> result4 = siemensNet.Read("DB103.0", (short) (barcodeOriginList.size() * 2));
+ if (result4.IsSuccess) {
+ for (int i = 0; i < barcodeOriginList.size(); i++) {
+ ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
+ if (barcodeEntity == null) {
+ continue;
+ }
+
+ StringBuilder sb = new StringBuilder();
+ boolean[] status1 = siemensNet.getByteTransform().TransBool(result4.Content, i * 2, 1);
+ boolean[] status2 = siemensNet.getByteTransform().TransBool(result4.Content, i * 2 + 1, 1);
+
+ if(status1[0]){
+ sb.append("宸﹁秴瀹芥姤璀�;");
+ }
+ if(status1[1]) {
+ sb.append("鍙宠秴瀹芥姤璀�;");
+ }
+ if(status1[2]) {
+ sb.append("鍓嶈秴闀挎姤璀�;");
+ }
+ if(status1[3]) {
+ sb.append("鍚庤秴闀挎姤璀�;");
+ }
+ if(status1[4]) {
+ sb.append("瓒呴珮鎶ヨ;");
+ }
+ if(status1[5]) {
+ sb.append("鏈夎揣鎶ヨ锛岀┖鎵樺叆搴撴椂妫�娴嬫墭鐩樹笂鏈夋棤璐х墿;");
+ }
+ if(status1[6]) {
+ sb.append("閲嶉噺寮傚父鎶ヨ;");
+ }
+ if(status1[7]) {
+ sb.append("鎵爜寮傚父;");
+ }
+
+ if(sb.length() > 0) {
+ barcodeEntity.setError(1);
+ }else {
+ barcodeEntity.setError(0);
+ }
+ barcodeEntity.setErrorMsg(sb.toString());
}
}
@@ -146,10 +222,12 @@
return commandResponse;
}
+ int maxTryCount = 999;
+ int tryCount = 0;
if (command.getCommandType().equals(StationCommandType.MOVE)) {
int enableCommandIdx = -1;
while (true) {
- enableCommandIdx = getEnableCommandIdx();
+ enableCommandIdx = getEnableCommandIdx(command.getTaskNo());
if(enableCommandIdx == -1) {
try {
Thread.sleep(300);
@@ -157,11 +235,16 @@
}else {
break;
}
+ tryCount++;
+ if (tryCount > maxTryCount) {
+ commandResponse.setMessage("鍛戒护涓嬪彂瓒呮椂锛屾棤娉曟壘鍒板彲鐢ㄤ笅鍙戝尯鍩�");
+ return commandResponse;
+ }
}
List<Integer> pathList = command.getNavigatePath();
- short[] data = new short[22];
+ short[] data = new short[21];
data[0] = command.getTargetStaNo().shortValue();
int dataIdx = 1;
@@ -169,9 +252,58 @@
data[dataIdx++] = path.shortValue();
}
- OperateResult writeTask = siemensNet.Write("DB23." + enableCommandIdx * taskAddressLength, command.getTaskNo());
- OperateResult writeData = siemensNet.Write("DB23." + enableCommandIdx * taskAddressLength + 4, data);
- if(writeTask.IsSuccess && writeData.IsSuccess) {
+ OperateResult writeTask = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength), command.getTaskNo());
+ try {
+ Thread.sleep(50);
+ }catch (Exception e) {}
+
+ OperateResult writeData = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength + 4), data);
+ try {
+ Thread.sleep(200);
+ }catch (Exception e) {}
+ OperateResult writeConfirm = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength + 46), (short) 1);
+
+ if(writeTask.IsSuccess && writeData.IsSuccess && writeConfirm.IsSuccess) {
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛銆備换鍔″彿={}锛岀珯鐐规暟鎹�={}", command.getTaskNo(), JSON.toJSON(command));
+ commandResponse.setResult(true);
+ }else {
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傜珯鐐圭紪鍙�={}锛岀珯鐐规暟鎹�={}", command.getTaskNo(), JSON.toJSON(command));
+ commandResponse.setResult(false);
+ }
+ } else if (command.getCommandType().equals(StationCommandType.WRITE_INFO)) {
+ int enableCommandIdx = -1;
+ while (true) {
+ enableCommandIdx = getEnableCommandIdx(command.getTaskNo());
+ if(enableCommandIdx == -1) {
+ try {
+ Thread.sleep(300);
+ }catch (Exception e) {}
+ }else {
+ break;
+ }
+ tryCount++;
+ if (tryCount > maxTryCount) {
+ commandResponse.setMessage("鍛戒护涓嬪彂瓒呮椂锛屾棤娉曟壘鍒板彲鐢ㄤ笅鍙戝尯鍩�");
+ return commandResponse;
+ }
+ }
+
+ short[] data = new short[21];
+ data[0] = command.getTargetStaNo().shortValue();
+ data[1] = command.getTargetStaNo().shortValue();
+
+ OperateResult writeTask = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength), command.getTaskNo());
+ try {
+ Thread.sleep(50);
+ }catch (Exception e) {}
+
+ OperateResult writeData = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength + 4), data);
+ try {
+ Thread.sleep(200);
+ }catch (Exception e) {}
+ OperateResult writeConfirm = siemensNet.Write("DB23." + (enableCommandIdx * taskAddressLength + 46), (short) 1);
+
+ if(writeTask.IsSuccess && writeData.IsSuccess && writeConfirm.IsSuccess) {
log.error("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛銆備换鍔″彿={}锛岀珯鐐规暟鎹�={}", command.getTaskNo(), JSON.toJSON(command));
commandResponse.setResult(true);
}else {
@@ -210,20 +342,38 @@
return new byte[0];
}
- private ZyStationStatusEntity findStatusEntity(Integer stationId) {
- for (ZyStationStatusEntity statusEntity : statusList) {
- if (statusEntity.getStationId().equals(stationId)) {
- return statusEntity;
+ private ZyStationStatusEntity findStatusEntityByBarcodeIdx(Integer barcodeIdx) {
+ Integer stationId = null;
+ for (StationObjModel stationObjModel : barcodeOriginList) {
+ if (stationObjModel.getBarcodeIdx().equals(barcodeIdx)) {
+ stationId = stationObjModel.getStationId();
+ break;
+ }
+ }
+
+ for (ZyStationStatusEntity zyStationStatusEntity : statusList) {
+ if(zyStationStatusEntity.getStationId().equals(stationId)) {
+ return zyStationStatusEntity;
}
}
return null;
}
- private int getEnableCommandIdx() {
+ private int getEnableCommandIdx(int taskNo) {
int useIdx = -1;
for (int i = 0; i < taskAddressLimit; i++) {
- OperateResultExOne<byte[]> result = siemensNet.Read("DB23." + i * taskAddressLength, (short) taskAddressLength);
- int taskStatus = siemensNet.getByteTransform().TransInt16(result.Content, i * taskAddressLength + 46);
+ OperateResultExOne<byte[]> resultTask = siemensNet.Read("DB23." + (i * taskAddressLength + 0), (short) 4);
+ OperateResultExOne<byte[]> resultStatus = siemensNet.Read("DB23." + (i * taskAddressLength + 46), (short) 2);
+ if(!resultTask.IsSuccess || !resultStatus.IsSuccess) {
+ continue;
+ }
+
+ int commandAreaTaskNo = siemensNet.getByteTransform().TransInt32(resultTask.Content, 0);
+ if(commandAreaTaskNo == taskNo) {
+ return -1;
+ }
+
+ int taskStatus = siemensNet.getByteTransform().TransInt16(resultStatus.Content, 0);
if (taskStatus == 1) {
continue;
}
--
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