From d2bb7362d92f0809572e15f8299ac608fe263a87 Mon Sep 17 00:00:00 2001
From: whycq <123456>
Date: 星期一, 21 四月 2025 16:23:47 +0800
Subject: [PATCH] 输送线命令下发失败重新推送队列
---
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 310 ++++++++++++++++++++++++++++++++++++++++++---------
1 files changed, 253 insertions(+), 57 deletions(-)
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index 4dde49d..2f6fcd1 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,13 +5,17 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
+import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
+import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.service.BasDevpService;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
+import com.zy.core.cache.SlaveConnection;
+import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
@@ -39,8 +43,49 @@
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
private short heartBeatVal = 1;
+ public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
+ add(101);add(102);add(103);add(104);
+ add(201);add(202);add(203);add(204);
+ add(301);add(302);add(303);add(304);add(305);add(306);
+ }};
+
+ public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
+ add(401);add(402);
+ }};
+
+ private Integer count=0;
+
+ /**
+ * 鏉＄爜鏁伴噺
+ */
+ private int barcodeSize = 4;
+
+ /**
+ * 鍏ュ嚭搴撴ā寮�
+ * 0锛氭湭鐭�
+ * 1锛氬叆搴撳惎鍔ㄤ腑
+ * 2.鍏ュ簱妯″紡
+ * 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
+ * 4.鍑哄簱妯″紡
+ */
+ public IoModeType ioModeOf2F = IoModeType.NONE;
+// public IoModeType ioMode = IoModeType.NONE;
+ public IoModeType ioModeOf4F = IoModeType.NONE;
+// public IoModeType ioMode = IoModeType.NONE;
+
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
+ }
+
+ private ArrayList<Integer> getStaNo() {
+ switch (slave.getId()) {
+ case 1:
+ return staNos1;
+ case 2:
+ return staNos2;
+ default:
+ throw new CoolException("鏈嶅姟鍣ㄥ紓甯�");
+ }
}
@Override
@@ -66,14 +111,44 @@
default:
break;
}
-
// 蹇冭烦
- heartbeat();
+// heartbeat();
Thread.sleep(400);
} catch (Exception e) {
e.printStackTrace();
}
+ }
+ }
+
+ /**
+ * 鍒濆鍖栫珯鐐圭姸鎬�
+ */
+ private void initSite() {
+ count ++;
+ ArrayList<Integer> staNos = getStaNo();
+ if(count > 10) {
+ // 绔欑偣缂栧彿
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
+ if (null == staProtocol) {
+ staProtocol = new StaProtocol();
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
+ }
+ staProtocol.setWorkNo((short) 0); // ID
+ staProtocol.setAutoing(false); // 鑷姩
+ staProtocol.setLoading(false); // 鏈夌墿
+ staProtocol.setInEnable(false); // 鍙叆
+ staProtocol.setOutEnable(false); // 鍙嚭
+ staProtocol.setEmptyMk(false); // 绌烘澘淇″彿
+ staProtocol.setStaNo((short) 0); // 鐩爣绔�
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
+ count = 0;
}
}
@@ -91,6 +166,7 @@
} else {
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
log.error("杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ initSite();
}
siemensS7Net.ConnectClose();
return result;
@@ -100,60 +176,145 @@
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
private void read() throws InterruptedException {
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) 40);
+// // 鏇存柊鍏ュ嚭搴撴ā寮�
+ updateIoMode();
+ ArrayList<Integer> staNos = getStaNo();
+ int staNoSize = staNos.size();
+ OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
if (result.IsSuccess) {
- for (int i = 1; i <= 8; i++) {
- StaProtocol staProtocol = station.get(i);
+ for (int i = 0; i < staNoSize; i++) {
+ Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+ StaProtocol staProtocol = station.get(siteId);
if (null == staProtocol) {
staProtocol = new StaProtocol();
- staProtocol.setSiteId(i);
- station.put(i, staProtocol);
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
}
- staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, (i-1)*2)); // 宸ヤ綔鍙�
- staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, (i-1)*2+20)); // 鐩爣绔�
+ staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 宸ヤ綔鍙�
+
+ staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 鐩爣绔�
}
}
- Thread.sleep(100);
- OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.40", (short) 8);
- if (result1.IsSuccess) {
- for (int i = 1; i <= 8; i++) {
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i-1, 1);
- StaProtocol staProtocol = station.get(i);
- staProtocol.setAutoing(status[0]); // 鑷姩
- staProtocol.setLoading(status[1]); // 鏈夌墿
- staProtocol.setInEnable(status[2]); // 鍙叆
- staProtocol.setOutEnable(status[3]);// 鍙嚭
- staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
+// Thread.sleep(200);
+// OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186);
+// if (result0.IsSuccess) {
+// for (int i = 0; i < 93; i++) {
+// Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+// StaProtocol staProtocol = station.get(siteId);
+// if (null == staProtocol) {
+// staProtocol = new StaProtocol();
+// staProtocol.setSiteId(siteId);
+// station.put(siteId, staProtocol);
+// }
+// staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 鐩爣绔�
+// }
+// }
+ Thread.sleep(200);
+ OperateResultExOne<byte[]> result1 = null;
+ if(slave.getId()==1) {
+ result1 = siemensS7Net.Read("DB100.100", (short) (staNoSize));
+ if (result1.IsSuccess) {
+ for (int i = 0; i < staNoSize; i++) {
+ Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i, 1);
+ StaProtocol staProtocol = station.get(siteId);
+ staProtocol.setAutoing(status[0]); // 鑷姩
+ staProtocol.setLoading(status[1]); // 鏈夌墿
+ staProtocol.setInEnable(status[2]); // 鍙叆
+ staProtocol.setOutEnable(status[3]);// 鍙嚭
+ staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
+ staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
+ staProtocol.setHigh(status[6]); // 楂樺簱浣�
+ staProtocol.setLow(status[7]); // 浣庡簱浣�
- if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
- staProtocol.setPakMk(true);
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ count = 0;
}
+ }
+ } else if(slave.getId()==2) {
+ result1 = siemensS7Net.Read("DB100.100", (short) (staNoSize * 2));
+ if (result1.IsSuccess) {
+ for (int i = 0; i < staNoSize; i++) {
+ Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i * 2, 1);
+ StaProtocol staProtocol = station.get(siteId);
+ staProtocol.setAutoing(status[0]); // 鑷姩
+ staProtocol.setLoading(status[1]); // 鏈夌墿
+ staProtocol.setInEnable(status[2]); // 鍙叆
+ staProtocol.setOutEnable(status[3]);// 鍙嚭
+ staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
+ staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
+ staProtocol.setHigh(status[6]); // 楂樺簱浣�
+ staProtocol.setLow(status[7]); // 浣庡簱浣�
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
+ count = 0;
}
}
- if (result.IsSuccess && result1.IsSuccess) {
+ Thread.sleep(200);
+ if(slave.getId()==1) {
+ OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.150", (short) (barcodeSize * 8));
+ if (result2.IsSuccess) {
+ for (int i = 0; i < barcodeSize; i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
+ if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+ }
+
+ }
+ } else if(slave.getId()==2) {
+ OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.150", (short) (1 * 8));
+ if (result2.IsSuccess) {
+ for (int i = 0; i < 1; i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 4);
+ if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+ }
+
+ }
+ }
+
+// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
+// if (result2.IsSuccess) {
+// this.ioMode = IoModeType.get(result2.Content);
+// }
+
+ if (result.IsSuccess && !Cools.isEmpty(result1) && result1.IsSuccess) {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛",DateUtils.convert(new Date()), slave.getId()));
// 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
try {
List<BasDevp> basDevps = new ArrayList<>();
- for (int i = 1; i <= 8; i++) {
- StaProtocol staProtocol = station.get(i);
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
basDevps.add(staProtocol.toSqlModel());
}
+
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
- if (!basDevpService.updateBatchById(basDevps)) {
+ if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
}
} catch (Exception e) {
+ e.printStackTrace();
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
log.error("鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
} else {
+ initSite();
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("璇诲彇鍫嗗灈鏈簆lc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+// log.error("璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
}
@@ -164,17 +325,23 @@
if (null == staProtocol) {
return;
}
- OperateResult write = siemensS7Net.Write("DB100." + (staProtocol.getSiteId() - 1) * 2, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
- Thread.sleep(300);
- OperateResult write1 = siemensS7Net.Write("DB100." + ((staProtocol.getSiteId() - 1) * 2 + 20), staProtocol.getStaNo()); // 鐩爣绔�
-// boolean[] status = new boolean[8];
-// status[0] = staProtocol.isAutoing();
-// status[1] = staProtocol.isLoading();
-// status[2] = staProtocol.isInEnable();
-// status[3] = staProtocol.isOutEnable();
-// status[4] = staProtocol.isEmptyMk();
-// OperateResult write2 = siemensS7Net.Write("DB100." + ((staProtocol.getSiteId() - 1) + 40), status); // 鐘舵��
- if (!write.IsSuccess || !write1.IsSuccess) {
+ ArrayList<Integer> staNos = getStaNo();
+ int index = staNos.indexOf(staProtocol.getSiteId());
+ short[] array = new short[2];
+ array[0] = staProtocol.getWorkNo();
+ array[1] = staProtocol.getStaNo();
+ OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
+
+// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+// Thread.sleep(500);
+// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 鐩爣绔�
+
+ if (!write.IsSuccess) {
+ log.warn("鐩樼偣鍐嶅叆搴撶粰杈撻�佺嚎涓嬪彂鍛戒护瀹屾垚锛歿}",JSON.toJSON(staProtocol));
+ boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
+ if (!result) {
+ log.error("鐩樼偣鍐嶅叆搴撳啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触锛岄噸鏂版帹閫侀槦鍒楀け璐ワ紒锛侊紒 [plc缂栧彿锛歿}]", slave.getId());
+ }
staProtocol = station.get(staProtocol.getSiteId());
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
staProtocol.setPakMk(true);
@@ -184,6 +351,22 @@
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
log.info("杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
+ }
+ }
+
+ // 鏇存柊鍏ュ嚭搴撴ā寮�
+ private void updateIoMode() throws InterruptedException {
+ if (slave.getId()==1 && this.ioModeOf2F != IoModeType.NONE) {
+ if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
+ log.error("鍐欏叆杈撻�佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
+ }
+ }
+ if (slave.getId()==2 && this.ioModeOf4F != IoModeType.NONE) {
+ if (!siemensS7Net.Write("DB100.170", this.ioModeOf4F.id).IsSuccess) {
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎4F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
+ log.error("鍐欏叆杈撻�佺嚎4F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
+ }
}
}
@@ -218,25 +401,38 @@
siemensS7Net.ConnectClose();
}
- public static void main(String[] args) throws Exception {
- DevpSlave slave = new DevpSlave();
- slave.setIp("192.168.2.125");
- SiemensDevpThread devpThread = new SiemensDevpThread(slave);
- devpThread.connect();
- devpThread.read();
- // 鍐�
- StaProtocol staProtocol = devpThread.getStation().get(1);
- staProtocol.setWorkNo((short) 232);
- staProtocol.setStaNo((short) 6);
- staProtocol.setAutoing(true);
- staProtocol.setEmptyMk(true);
- staProtocol.setInEnable(true);
- devpThread.write(staProtocol);
- System.out.println("----------------------------------------");
- // 璇�
- devpThread.read();
- System.out.println(JSON.toJSONString(devpThread.station));
-
+ public static void main(String[] args) {
+ System.out.println(staNos1.indexOf(129));
+ System.out.println(staNos1.size());
+ for (int i = 0; i< staNos1.size(); i++) {
+// System.out.println(i*2);
+// System.out.println(i*2 + 200);
+// System.out.println(i);
+ }
+ int index = staNos1.indexOf(128);
+ System.out.println(index*2);
+ System.out.println(index*2 + 200);
}
+// public static void main(String[] args) throws Exception {
+// DevpSlave slave = new DevpSlave();
+// slave.setIp("192.168.2.125");
+// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
+// devpThread.connect();
+// devpThread.read();
+// // 鍐�
+// StaProtocol staProtocol = devpThread.getStation().get(1);
+// staProtocol.setWorkNo((short) 232);
+// staProtocol.setStaNo((short) 6);
+// staProtocol.setAutoing(true);
+// staProtocol.setEmptyMk(true);
+// staProtocol.setInEnable(true);
+// devpThread.write(staProtocol);
+// System.out.println("----------------------------------------");
+// // 璇�
+// devpThread.read();
+// System.out.println(JSON.toJSONString(devpThread.station));
+//
+// }
+
}
--
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