From cbeff29a3261cb13ed3c5aada8bbd9cc4c1fee72 Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期二, 22 七月 2025 09:57:48 +0800
Subject: [PATCH] #空托盘程序
---
src/main/java/com/zy/core/model/protocol/StaProtocol.java | 3
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | 251 +++++++++++++++++++++++++++++++++++++++++++++-----
src/main/java/com/zy/core/MainProcess.java | 9 +
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 3
src/main/resources/application.yml | 8
5 files changed, 243 insertions(+), 31 deletions(-)
diff --git a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
index 848ec37..3ca6779 100644
--- a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
+++ b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -6,6 +6,7 @@
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.common.DateUtils;
+import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.BasCrnErrorMapper;
@@ -1634,13 +1635,43 @@
continue;
}
+ // 鑾峰彇鏉＄爜鎵弿浠俊鎭�
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode());
+ if (barcodeThread == null) {
+ continue;
+ }
+
// 绔欑偣鏉′欢鍒ゆ柇
if (staProtocol.isAutoing()
&& staProtocol.isInEnable()
&& staProtocol.isEmptyMk()
&& (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999)
- && staProtocol.isPakMk()) {
+ && staProtocol.isPakMk()
+ && staProtocol.getEmptyInType() == 1
+ ) {
News.warnNoLog(""+mark+" - 0"+" - 寮�濮嬫墽琛岋細绌烘爤鏉垮垵濮嬪寲鍏ュ簱,鍙夎溅鍏ュ簱绔欐斁璐�");
+
+ String barcode = barcodeThread.getBarcode();
+ if(!Cools.isEmpty(barcode)) {
+ News.info(""+mark+" - 1"+" - {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", emptyInSta.getBarcode(), barcode);
+ if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
+ News.info(""+mark+" - 2"+" - 鎵爜澶辫触1 ===>> {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{},绔欑偣:{}", emptyInSta.getBarcode(), barcode, emptyInSta.getStaNo());
+ // led 寮傚父鏄剧ず
+ if (ledThread != null) {
+ String errorMsg = "鎵爜澶辫触锛岃閲嶈瘯";
+ MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errorMsg));
+ }
+ continue;
+ }
+ } else {
+ News.info(""+mark+" - 3"+" - 鎵爜澶辫触2 ===>> {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{},绔欑偣:{}", emptyInSta.getBarcode(), barcode, emptyInSta.getStaNo());
+ // led 寮傚父鏄剧ず
+ if (ledThread != null) {
+ String errorMsg = "鎵爜澶辫触锛岃閲嶈瘯";
+ MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errorMsg));
+ }
+ continue;
+ }
try {
LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -1649,6 +1680,7 @@
param.setIoType(10);
param.setSourceStaNo(emptyInSta.getStaNo());
param.setLocType1(locTypeDto.getLocType1());
+ param.setBarcode(barcode);
String response = new HttpHandler.Builder()
.setUri(wmsUrl)
.setPath("/rpc/pakin/loc/v1")
@@ -1668,31 +1700,7 @@
News.errorNoLog(""+mark+" - 1"+" - 鏇存柊plc绔欑偣淇℃伅澶辫触");
throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
}
-
- if (ledThread != null) {
- // 鍛戒护闆嗗悎
- List<LedCommand> commands = new ArrayList<>();
- // 缁勮鍛戒护
- LedCommand ledCommand = new LedCommand();
- ledCommand.setWorkNo(dto.getWorkNo());
- ledCommand.setIoType(1);
- ledCommand.setTitle("鍏ㄦ澘鍏ュ簱");
- ledCommand.setLocNo(dto.getLocNo());
- ledCommand.setStaNo(dto.getStaNo());
- commands.add(ledCommand);
- MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, commands));
-// ledThread.errorReset();
- }
} else {
- staProtocol.setWorkNo((short)9992);
- staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
- devpThread.setPakMk(staProtocol.getSiteId(), false);
- boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
- if (!result) {
- News.errorNoLog(""+mark+" - 2"+" - 鏇存柊plc绔欑偣淇℃伅澶辫触");
- throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
- }
-
if (ledThread != null) {
String errorMsg = jsonObject.getString("msg");
if (!Cools.isEmpty(errorMsg)) {
@@ -1703,9 +1711,115 @@
}
} catch (Exception e) {
e.printStackTrace();
- TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
+ }
+ } else {
+ News.errorNoLog(""+mark+" - 4"+" - 绔欑偣淇℃伅涓嶇鍚堝叆搴撴潯浠讹紒锛侊紒"+" 鑷姩淇″彿锛�"+staProtocol.isAutoing()+"銆佸彲鍏ヤ俊鍙凤細" + staProtocol.isInEnable()
+ +"銆佺┖鏉夸俊鍙凤細"+ staProtocol.isEmptyMk()+"銆佸伐浣滃彿锛�" + staProtocol.getWorkNo()
+ +"銆侀攣瀹氭爣璁�"+ staProtocol.isPakMk());
+ }
+ }
+ }
+ News.infoNoLog(""+mark+" - 0"+" - 绌烘爤鏉垮垵濮嬪寲鍏ュ簱,鍙夎溅鍏ュ簱绔欐斁璐ф墽琛屽畬鎴�");
+ }
+
+ /**
+ * 绌烘墭鐩樺叆搴�-浜х嚎
+ */
+ public synchronized void storeEmptyPltLine(Integer mark) {
+ for (DevpSlave devp : slaveProperties.getDevp()) {
+ // 閬嶅巻绌烘澘鍏ュ簱鍙�
+ for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
+ // 鑾峰彇绌烘澘鍏ュ簱绔欎俊鎭�
+ SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
+ StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
+ if (staProtocol == null) {
+ continue;
+ } else {
+ staProtocol = staProtocol.clone();
+ }
+
+ LedThread ledThread = null;
+ if (!Cools.isEmpty(emptyInSta.getLed())) {
+ ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed());
+ }
+
+ if (!staProtocol.isLoading()){
+ continue;
+ }
+
+ // 鑾峰彇鏉＄爜鎵弿浠俊鎭�
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode());
+ if (barcodeThread == null) {
+ continue;
+ }
+
+ // 绔欑偣鏉′欢鍒ゆ柇
+ if (staProtocol.isAutoing()
+ && staProtocol.isInEnable()
+ && staProtocol.isEmptyMk()
+ && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999)
+ && staProtocol.isPakMk()
+ && staProtocol.getEmptyInType() == 2
+ ) {
+ News.warnNoLog(""+mark+" - 0"+" - 寮�濮嬫墽琛岋細绌烘爤鏉垮垵濮嬪寲鍏ュ簱,鍙夎溅鍏ュ簱绔欐斁璐�");
+
+ String barcode = barcodeThread.getBarcode();
+ if(!Cools.isEmpty(barcode)) {
+ News.info(""+mark+" - 1"+" - {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", emptyInSta.getBarcode(), barcode);
+ if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
+ News.info(""+mark+" - 2"+" - 鎵爜澶辫触1 ===>> {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{},绔欑偣:{}", emptyInSta.getBarcode(), barcode, emptyInSta.getStaNo());
+ // led 寮傚父鏄剧ず
+ if (ledThread != null) {
+ String errorMsg = "鎵爜澶辫触锛岃閲嶈瘯";
+ MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errorMsg));
+ }
+ continue;
+ }
+ } else {
+ News.info(""+mark+" - 3"+" - 鎵爜澶辫触2 ===>> {}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{},绔欑偣:{}", emptyInSta.getBarcode(), barcode, emptyInSta.getStaNo());
+ // led 寮傚父鏄剧ず
+ if (ledThread != null) {
+ String errorMsg = "鎵爜澶辫触锛岃閲嶈瘯";
+ MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errorMsg));
+ }
+ continue;
}
+ WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
+ .eq("barcode", barcode)
+ );
+ if(wrkMast != null) {
+ continue;
+ }
+
+ int workNo = commonService.getWorkNo(3);
+ // 鐢熸垚宸ヤ綔妗�
+ WrkMast wrkMast1 = new WrkMast();
+ wrkMast1.setWrkNo(workNo);
+ wrkMast1.setIoTime(new Date());
+ wrkMast1.setWrkSts(2L); // 宸ヤ綔鐘舵�侊細璁惧涓婅蛋
+ wrkMast1.setIoType(3); // 鍏ュ嚭搴撶姸鎬侊細3.绔欏埌绔�
+ wrkMast1.setIoPri(13D); // 浼樺厛绾�
+ wrkMast1.setSourceStaNo(emptyInSta.getStaNo());
+ wrkMast1.setStaNo(1007);
+ wrkMast1.setBarcode(barcode);
+ // 鎿嶄綔浜哄憳鏁版嵁
+ wrkMast1.setAppeTime(new Date());
+ wrkMast1.setModiTime(new Date());
+ boolean res = wrkMastService.insert(wrkMast1);
+ if (!res) {
+ throw new CoolException("淇濆瓨宸ヤ綔妗ｅけ璐�");
+ }
+
+ // 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
+ staProtocol.setWorkNo((short) workNo);
+ staProtocol.setStaNo((short) 2003);
+ devpThread.setPakMk(staProtocol.getSiteId(), false);
+ boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
+ if (!result) {
+ News.errorNoLog(""+mark+" - 1"+" - 鏇存柊plc绔欑偣淇℃伅澶辫触");
+ throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
+ }
} else {
News.errorNoLog(""+mark+" - 4"+" - 绔欑偣淇℃伅涓嶇鍚堝叆搴撴潯浠讹紒锛侊紒"+" 鑷姩淇″彿锛�"+staProtocol.isAutoing()+"銆佸彲鍏ヤ俊鍙凤細" + staProtocol.isInEnable()
+"銆佺┖鏉夸俊鍙凤細"+ staProtocol.isEmptyMk()+"銆佸伐浣滃彿锛�" + staProtocol.getWorkNo()
@@ -2429,6 +2543,11 @@
continue;
}
+ if (wrkMast.getIoType() == 3) {
+ //绔欏埌绔欒蛋鍙﹀涓�涓柟娉�
+ continue;
+ }
+
Integer devpId = null;
Integer devpStaNo = null;
String locNo = null;
@@ -2478,6 +2597,86 @@
News.infoNoLog(""+mark+" - 0"+" - 瀵瑰伐浣滄。鐨勫畬鎴愭搷浣滄墽琛屽畬鎴�");
}
+ // RGV ===>> 鎵ц瀵筊GV宸ヤ綔妗ｇ殑瀹屾垚鎿嶄綔 绔欏埌绔�
+ public synchronized void rgvFinished2(Integer mark) {
+ for (RgvSlave rgvSlave : slaveProperties.getRgv()) {
+ // 鑾峰彇RGV淇℃伅
+ RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId());
+ if (rgvThread == null) {
+ continue;
+ }
+
+ RgvProtocol rgvProtocol = rgvThread.getRgvProtocol();
+ if (rgvProtocol == null) {
+ continue;
+ }
+
+ // 鐘舵�侊細绛夊緟纭 骞朵笖 浠诲姟瀹屾垚浣� = 1
+ if (rgvProtocol.statusType1 == RgvStatusType.WAITING && rgvProtocol.getTaskNo1() != 0) {
+ News.warnNoLog(""+mark+" - 0"+" - 寮�濮嬫墽琛屽RGV宸ヤ綔妗ｇ殑瀹屾垚鎿嶄綔");
+ // 鑾峰彇鍏ュ簱寰呯‘璁ゅ伐浣滄。
+ WrkMast wrkMast = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue());
+ if (wrkMast == null) {
+ News.error(""+mark+" - 1"+" - RGV澶勪簬绛夊緟纭涓斾换鍔″畬鎴愮姸鎬侊紝浣嗘湭鎵惧埌宸ヤ綔妗ｃ�俁GV鍙�={}锛屽伐浣滃彿={}", rgvSlave.getId(), rgvProtocol.getTaskNo1());
+ continue;
+ }
+
+ if (wrkMast.getWrkSts() != 201) {
+ continue;
+ }
+
+ if (wrkMast.getIoType() != 3) {
+ //涓嶆槸绔欏埌绔�
+ continue;
+ }
+
+ Integer devpId = 2;
+ Integer devpStaNo = 2002;
+
+ // 鑾峰彇鍏ュ簱绔欎俊鎭�
+ SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpId);
+ StaProtocol staProtocol = devpThread.getStation().get(devpStaNo);
+ if (staProtocol == null) {
+ continue;
+ } else {
+ staProtocol = staProtocol.clone();
+ }
+
+ if (staProtocol.isAutoing()
+ && staProtocol.isLoading()
+ && staProtocol.getWorkNo() == 0
+ ) {
+
+ short locType2 = 1;
+ String barcode = wrkMast.getBarcode();
+ if (barcode.startsWith("11")) {
+ locType2 = 1;
+ } else if (barcode.startsWith("13")) {
+ locType2 = 2;
+ } else if (barcode.startsWith("16")) {
+ locType2 = 3;
+ } else {
+ continue;
+ }
+
+ staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
+ staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
+ staProtocol.setPalletSize(locType2);
+ devpThread.setPakMk(staProtocol.getSiteId(), false);
+ boolean result = MessageQueue.offer(SlaveType.Devp, devpId, new Task(2, staProtocol));
+ if (!result) {
+ throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
+ }
+ rgvThread.setResetFlag1(true);
+
+ wrkMastService.delete(new EntityWrapper<WrkMast>()
+ .eq("wrk_no", wrkMast.getWrkNo()));
+ }
+ }
+ }
+ News.infoNoLog(""+mark+" - 0"+" - 瀵瑰伐浣滄。鐨勫畬鎴愭搷浣滄墽琛屽畬鎴�");
+ }
+
// /**
// * 鍏ュ嚭搴撴ā寮忓垏鎹㈠嚱鏁�
// */
diff --git a/src/main/java/com/zy/core/MainProcess.java b/src/main/java/com/zy/core/MainProcess.java
index 325ed47..99f2d98 100644
--- a/src/main/java/com/zy/core/MainProcess.java
+++ b/src/main/java/com/zy/core/MainProcess.java
@@ -61,8 +61,13 @@
mainService.storeFinished(6);
// 鍫嗗灈鏈哄紓甯镐俊鎭褰�
mainService.recCrnErr(7);
- // 鍏ュ簱 ===>> 绌烘爤鏉垮垵濮嬪寲鍏ュ簱,鍙夎溅鍏ュ簱绔欐斁璐�
+
+
+ // 绌烘墭鐩樺叆搴�-绔嬪簱 ===>> 绌烘爤鏉垮垵濮嬪寲鍏ュ簱,鍙夎溅鍏ュ簱绔欐斁璐�
mainService.storeEmptyPlt(8);
+ // 绌烘墭鐩樺叆搴�-浜х嚎
+ mainService.storeEmptyPltLine(13);
+
// 鍑哄簱 ===>> 宸ヤ綔妗ｄ俊鎭啓鍏ed鏄剧ず鍣�
mainService.ledExecute(9);
// 鍏朵粬 ===>> LED鏄剧ず鍣ㄥ浣嶏紝鏄剧ず榛樿淇℃伅
@@ -72,6 +77,8 @@
mainService.rgvExecute(11);
// RGV ===>> 鎵ц瀵筊GV宸ヤ綔妗ｇ殑瀹屾垚鎿嶄綔
mainService.rgvFinished(12);
+ // RGV ===>> 鎵ц瀵筊GV宸ヤ綔妗ｇ殑瀹屾垚鎿嶄綔 绔欏埌绔�
+ mainService.rgvFinished2(14);
//鍫嗗灈鏈烘棤浠诲姟涓ゅ垎閽燂紝鍥炲叆搴撳彛寰呮満
mainService.crnMove();
diff --git a/src/main/java/com/zy/core/model/protocol/StaProtocol.java b/src/main/java/com/zy/core/model/protocol/StaProtocol.java
index 6b82f33..03d4cab 100644
--- a/src/main/java/com/zy/core/model/protocol/StaProtocol.java
+++ b/src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -76,6 +76,9 @@
// 鎵樼洏灏哄
private Short palletSize;
+ //绌烘墭鍏ュ簱绫诲瀷
+ private Short emptyInType;
+
public BasDevp toSqlModel(){
BasDevp basDevp = new BasDevp();
basDevp.setDevNo(siteId);
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index 4287199..426c6e9 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -245,6 +245,9 @@
staProtocol.setWeightError(statusError[5]); // 瓒呴噸鎶ヨ
staProtocol.setBarcodeError(statusError[6]); // 鎵爜鎶ヨ
+ short emptyInType = siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 18) + 14);//棰勭暀1-绌烘墭鍏ュ簱绫诲瀷锛�1:绔嬪簱鏂瑰悜 2:浜х嚎鏂瑰悜
+ staProtocol.setEmptyInType(emptyInType);
+
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
staProtocol.setPakMk(true);
}
diff --git a/src/main/resources/application.yml b/src/main/resources/application.yml
index f6c4a91..2c9572b 100644
--- a/src/main/resources/application.yml
+++ b/src/main/resources/application.yml
@@ -231,10 +231,10 @@
led: ${wcs-slave.led[1].id}
# 绌烘澘鍏ュ簱鍙�1
emptyInSta[0]:
- staNo: 1009
- barcode: ${wcs-slave.barcode[0].id}
- backSta: 1008
- led: ${wcs-slave.led[0].id}
+ staNo: 1076
+ barcode: ${wcs-slave.barcode[1].id}
+ backSta: 1075
+ led: ${wcs-slave.led[1].id}
# 鎷ｆ枡鍏ュ簱鍙�1
pickSta[0]:
staNo: 1058
--
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