From c5698e42c67e32892424a1a94ed9e7b532f0f7b8 Mon Sep 17 00:00:00 2001
From: pang.jiabao <pang_jiabao@163.com>
Date: 星期一, 08 十二月 2025 09:43:49 +0800
Subject: [PATCH] 济南二机床wcs功能调试完善
---
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 273 +++++++++++++++--------------------------------------
1 files changed, 79 insertions(+), 194 deletions(-)
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index 919b4d9..9c3c08c 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -8,12 +8,6 @@
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
-import com.core.exception.CoolException;
-import com.zy.asrs.entity.BasDevp;
-import com.zy.asrs.entity.BasRgvMap;
-import com.zy.asrs.service.BasDevpService;
-import com.zy.asrs.service.BasRgvMapService;
-import com.zy.common.utils.News;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
@@ -24,6 +18,9 @@
import com.zy.core.model.Task;
import com.zy.core.model.protocol.StaError1;
import com.zy.core.model.protocol.StaProtocol;
+import com.zy.entity.BasDevp;
+import com.zy.service.BasDevpService;
+import com.zy.utils.News;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -47,43 +44,21 @@
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
private short heartBeatVal = 1;
private StaError1 staError1;
-// public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
-//
-// }};
- public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
- add(100);add(101);add(102);add(103);
- add(104);add(105);add(106);add(107);
- add(108);add(109);add(110);add(111);
- add(112);add(113);add(114);add(115);
- add(116);add(117);add(118);add(119);
- add(120);add(121);add(122);add(123);
- add(124);add(125);add(126);add(127);
- add(128);add(129);add(130);add(131);
- add(132);add(133);add(134);add(135);
- add(136);add(137);add(138);add(139);
- add(140);add(141);add(142);add(143);
- add(144);add(145);add(146);add(147);
- add(148);add(149);add(150);add(151);
- add(152);add(153);add(154);add(155);
- add(156);add(157);add(158);add(159);
- add(160);add(161);
- add(1);
-// add(200);add(201);add(202);
+ public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
+ add(201);add(202);add(203);add(204);add(205);
}};
public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
- add(0); add(1); add(2);
+ add(1); add(2);add(3);
}};
public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
- add(106); add(107); add(159);
+ add(201); add(203); add(205);
}};
-
- private Integer count=0;
/**
* 鏉＄爜鏁伴噺
*/
- private int barcodeSize = 6;
+ private int barcodeSize = 3;
/**
* 鍏ュ嚭搴撴ā寮�
@@ -93,22 +68,14 @@
* 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
* 4.鍑哄簱妯″紡
*/
- public IoModeType ioModeOf2F = IoModeType.NONE;
-// public IoModeType ioMode = IoModeType.NONE;
- public IoModeType ioModeOf4F = IoModeType.NONE;
-// public IoModeType ioMode = IoModeType.NONE;
+ public IoModeType ioModeOf101 = IoModeType.NONE;
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
}
private ArrayList<Integer> getStaNo() {
- switch (slave.getId()) {
- case 1:
- return staNos1;
- default:
- throw new CoolException("鏈嶅姟鍣ㄥ紓甯�");
- }
+ return staNos;
}
@Override
@@ -130,27 +97,26 @@
// 鍐欐暟鎹� ID+鐩爣绔�
case 2:
write((StaProtocol)task.getData());
- log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
+// log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
break;
default:
break;
}
// 蹇冭烦
// heartbeat();
- Thread.sleep(300);
+ Thread.sleep(100);
} catch (Exception e) {
e.printStackTrace();
}
}
}
+
/**
* 鍒濆鍖栫珯鐐圭姸鎬�
*/
private void initSite() {
- count ++;
ArrayList<Integer> staNos = getStaNo();
- if(count > 77) {
// 绔欑偣缂栧彿
for (Integer siteId : staNos) {
StaProtocol staProtocol = station.get(siteId);
@@ -171,7 +137,23 @@
staProtocol.setPakMk(true);
}
}
- count = 0;
+ // 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
+ try {
+ List<BasDevp> basDevps = new ArrayList<>();
+ for (Integer siteId2 : staNos) {
+ StaProtocol staProtocol2 = station.get(siteId2);
+ basDevps.add(staProtocol2.toSqlModel());
+ }
+
+ BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
+ if(basDevps.size() > 0) {
+ if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
+ throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
+ }
+ }
+
+ } catch (Exception e){
+
}
}
@@ -198,14 +180,12 @@
/**
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
- private void read() throws InterruptedException {
-// // 鏇存柊鍏ュ嚭搴撴ā寮�
-// updateIoMode();
- ArrayList<Integer> staNos = getStaNo();
- int staNoSize = staNos.size();
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8));
+ private void read() {
+
+ // 绔欑偣淇℃伅
+ OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (8*5));
if (result.IsSuccess) {
- for (int i = 0; i < staNoSize; i++) {
+ for (int i = 0; i < staNos.size(); i++) {
Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
StaProtocol staProtocol = station.get(siteId);
if (null == staProtocol) {
@@ -226,104 +206,57 @@
staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
staProtocol.setHigh(status[6]); // 楂樺簱浣�
staProtocol.setLow(status[7]); // 浣庡簱浣�
+ staProtocol.setChang(status[8]); // 闀挎墭鐩�
+ staProtocol.setDuan(status[9]); // 鐭墭鐩�
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
staProtocol.setPakMk(true);
}
}
- }
- BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class);
- //RGV灏忚溅1
- Thread.sleep(100);
- OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB50.200",(short)10);
- if (result3.IsSuccess) {
- BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));
- if (!Cools.isEmpty(basRgvMap)){
- Integer siteId = 1;
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setAutoing(true);
- staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8)));
- }
- }
- //RGV灏忚溅2
- Thread.sleep(100);
- OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB50.212",(short)10);
- if (result4.IsSuccess) {
- BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result4.Content, 0));
- if (!Cools.isEmpty(basRgvMap)){
- Integer siteId = 2;
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setAutoing(true);
- staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 8)));
- }
+ } else {
+ initSite();
+ OutputQueue.CRN.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
+ News.error("SiemensCrn"+" - 4"+" - 璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+ return;
}
- //RGV灏忚溅3
- Thread.sleep(100);
- OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB50.224",(short)10);
- if (result5.IsSuccess) {
- BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result5.Content, 0));
- if (!Cools.isEmpty(basRgvMap)){
- Integer siteId = 3;
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setAutoing(true);
- staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result5.Content, 8)));
- }
- }
-
- //鏉＄爜鎵弿鍣�
- ArrayList<Integer> barcodeList = BarcodeList;
- OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8));
- if (result2.IsSuccess) {
- for (int i = 0; i < barcodeList.size(); i++) {
- Integer barcodeId = barcodeList.get(i);
- String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
- BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
+ // 鏉＄爜鎵弿鍣�
+ OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.600", (short) (BarcodeList.size() * 10));
+ if (barcodeResult.IsSuccess) {
+ for (int i = 0; i < BarcodeList.size(); i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*10 + 2,8, "UTF-8");
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i));
if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
barcodeThread.setBarcode(barcode);
}
}
}
- //澶栧舰妫�娴�
- ArrayList<Integer> staNoErrs = staNosErrList;
- int staNoErrsSize = staNoErrs.size();
- OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8));
+
+ // 澶栧舰妫�娴�
+ OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.700", (short) (staNosErrList.size() *4)); // 涓嶈繛缁紝澶氳涓棿涓�涓�
if (resultErr.IsSuccess){
- for (int i = 0;i<3;i++){
- Integer siteId = staNoErrs.get(i); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1);
- StaProtocol staProtocol = station.get(siteId);
+ for (int i = 0;i<staNosErrList.size();i++){
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4 + 2, 1);
+ StaProtocol staProtocol = station.get(staNosErrList.get(i));
staProtocol.setFrontErr(status[0]);
staProtocol.setBackErr(status[1]);
staProtocol.setHighErr(status[2]);
staProtocol.setLeftErr(status[3]);
staProtocol.setRightErr(status[4]);
+// staProtocol.setGroupSupportErr(status[5]);
staProtocol.setWeightErr(status[5]);
staProtocol.setBarcodeErr(status[6]);
+// short goodsHeight = siemensS7Net.getByteTransform().TransInt16(resultErr.Content, i * 4 + 2);
+// staProtocol.setGoodsHeight(goodsHeight);
}
}
- OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
+ // 鏁呴殰淇℃伅鍙嶉
+ OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.400", (short) (staNos.size() * 4));
if (resultErr2.IsSuccess) {
- for (int i = 0; i < staNoSize; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1);
- StaProtocol staProtocol = station.get(siteId);
+ for (int i = 0; i < staNos.size(); i++) {
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4 + 2, 1);
+ StaProtocol staProtocol = station.get(staNos.get(i)); // 绔欑偣缂栧彿
staProtocol.setBreakerErr(status[0]);
staProtocol.setInfraredErr(status[1]);
staProtocol.setOutTimeErr(status[2]);
@@ -335,34 +268,6 @@
}
}
- OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB13.400", (short) 3);
- if (resultErr3.IsSuccess) {
- if (staError1 == null){
- staError1 = new StaError1();
- }
- boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3);
- staError1.setEMERGENCY_Stop_Core(status[0]);
- staError1.setEMERGENCY_STOP1(status[1]);
- staError1.setEMERGENCY_STOP2(status[2]);
- staError1.setEMERGENCY_STOP3(status[3]);
- staError1.setEMERGENCY_STOP4(status[4]);
-
- staError1.setDoor_EMERGENCY_STOP1(status[5]);
- staError1.setDoor_EMERGENCY_STOP2(status[6]);
- staError1.setDoor_EMERGENCY_STOP3(status[7]);
- staError1.setDoor_EMERGENCY_STOP4(status[8]);
- staError1.setDoor_EMERGENCY_STOP5(status[9]);
- staError1.setDoor_EMERGENCY_STOP6(status[10]);
-
- staError1.setDoor_Open_Err1(status[11]);
- staError1.setDoor_Open_Err1(status[12]);
- staError1.setDoor_Open_Err1(status[13]);
- staError1.setDoor_Open_Err1(status[14]);
- staError1.setDoor_Open_Err1(status[15]);
- staError1.setDoor_Open_Err1(status[16]);
-
- }
-
if (result.IsSuccess) {
@@ -400,22 +305,23 @@
if (null == staProtocol) {
return;
}
- ArrayList<Integer> staNos = getStaNo();
- int index = staNos.indexOf(staProtocol.getSiteId());
- OperateResult write = null;
- OperateResult write1 = null;
+
+ int address = staNos.indexOf(staProtocol.getSiteId()) * 6;
+
+ OperateResult write;
+ OperateResult write1;
//浠诲姟涓嬪彂娆℃暟
int writeCount = 0;
do {
- write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ write1 = siemensS7Net.Write("DB100." + (address + 4), staProtocol.getStaNo()); // 鐩爣绔�
+ write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
Thread.sleep(200);
- write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo().shortValue()); // 鐩爣绔�
if(write.IsSuccess && write1.IsSuccess){
break;
}
else {
writeCount++;
- log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ News.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
}
}while (writeCount<5);
@@ -430,16 +336,7 @@
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
News.info("SiemensDevp"+" - 5"+" - 杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
}
- }
-
- // 鏇存柊鍏ュ嚭搴撴ā寮�
- private void updateIoMode() throws InterruptedException {
- if (this.ioModeOf2F != IoModeType.NONE) {
- if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
- News.error("SiemensDevp"+" - 6"+" - 鍐欏叆杈撻�佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
- }
- }
+ read();
}
/**
@@ -473,25 +370,13 @@
siemensS7Net.ConnectClose();
}
- public static void main(String[] args) {
- System.out.println(staNos1.indexOf(129));
- System.out.println(staNos1.size());
- for (int i = 0; i<staNos1.size(); i++) {
-// System.out.println(i*2);
-// System.out.println(i*2 + 200);
-// System.out.println(i);
- }
- int index = staNos1.indexOf(128);
- System.out.println(index*2);
- System.out.println(index*2 + 200);
- }
+ public static void main(String[] args) throws Exception {
+ DevpSlave slave = new DevpSlave();
+ slave.setIp("10.10.10.18");
+ SiemensDevpThread devpThread = new SiemensDevpThread(slave);
+ devpThread.connect();
-// public static void main(String[] args) throws Exception {
-// DevpSlave slave = new DevpSlave();
-// slave.setIp("192.168.2.125");
-// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
-// devpThread.connect();
-// devpThread.read();
+ devpThread.read();
// // 鍐�
// StaProtocol staProtocol = devpThread.getStation().get(1);
// staProtocol.setWorkNo((short) 232);
@@ -504,7 +389,7 @@
// // 璇�
// devpThread.read();
// System.out.println(JSON.toJSONString(devpThread.station));
-//
-// }
+
+ }
}
--
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