From bffc2c91fa1469e26acc206a5e43850ceece1f00 Mon Sep 17 00:00:00 2001 From: pjb <pjb123456> Date: 星期五, 08 八月 2025 10:47:43 +0800 Subject: [PATCH] 堆垛机输送线掉线重置设备表 --- src/main/java/com/zy/service/impl/MainServiceImpl.java | 233 ++++++++++++++++++++++++++++++++++----------------------- 1 files changed, 138 insertions(+), 95 deletions(-) diff --git a/src/main/java/com/zy/service/impl/MainServiceImpl.java b/src/main/java/com/zy/service/impl/MainServiceImpl.java index 4f37a5a..9725a1d 100644 --- a/src/main/java/com/zy/service/impl/MainServiceImpl.java +++ b/src/main/java/com/zy/service/impl/MainServiceImpl.java @@ -118,6 +118,9 @@ private WaitPakinMapper waitPakinMapper; @Autowired private LocMastService locMastService; + + @Resource + private LocMastMapper locMastMapper; @Autowired private StaDescService staDescService; @Autowired @@ -177,34 +180,34 @@ // 灏哄妫�娴嬪紓甯� boolean back = false; String errMsg = ""; -// if (staProtocol.isFrontErr()) { -// errMsg = "鍓嶈秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isBackErr()) { -// errMsg = "鍚庤秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isHighErr()) { -// errMsg = "楂樿秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isLeftErr()) { -// errMsg = "宸﹁秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isRightErr()) { -// errMsg = "鍙宠秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isWeightErr()) { -// errMsg = "瓒呴噸"; -// back = true; -// } -// if (!back && staProtocol.isBarcodeErr()) { -// errMsg = "鎵爜澶辫触"; -// back = true; -// } + if (staProtocol.isFrontErr()) { + errMsg = "鍓嶈秴闄�"; + back = true; + } + if (!back && staProtocol.isBackErr()) { + errMsg = "鍚庤秴闄�"; + back = true; + } + if (!back && staProtocol.isHighErr()) { + errMsg = "楂樿秴闄�"; + back = true; + } + if (!back && staProtocol.isLeftErr()) { + errMsg = "宸﹁秴闄�"; + back = true; + } + if (!back && staProtocol.isRightErr()) { + errMsg = "鍙宠秴闄�"; + back = true; + } + if (!back && staProtocol.isWeightErr()) { + errMsg = "瓒呴噸"; + back = true; + } + if (!back && staProtocol.isBarcodeErr()) { + errMsg = "鎵爜澶辫触"; + back = true; + } // 閫�鍥� if (back && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); @@ -731,7 +734,7 @@ continue; } - } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { + } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M")|| shallowLoc.getLocSts().equals("Z")) { News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F銆丏 搴撲綅鐘舵��={}",shallowLoc.getLocSts()); // 姝ゆ爣璁伴伩鍏嶅娆℃墽琛岀Щ搴撲换鍔� if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { @@ -819,12 +822,30 @@ */ public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { News.warnNoLog(""+mark+" - 2"+" - 0"+" - 鍫嗗灈鏈哄叆鍑哄簱浣滀笟涓嬪彂锛氭墽琛屽嚭搴�"); + boolean crnAvailableOut = false; + Config config = configService.selectOne(new EntityWrapper<Config>().eq("code","removeCrnAvailableOut")); + if (config != null && config.getStatus() == 1) { + crnAvailableOut = true; + } + // 闄愬埗鍘绘崋缁戞満鍣ㄤ换鍔℃暟 + int kbWrks = wrkMastMapper.selectCountByKb(); for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { // 鑾峰彇宸ヤ綔鐘舵�佷负11锛堢敓鎴愬嚭搴揑D锛夌殑鍑哄簱宸ヤ綔妗� List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); for (WrkMast wrkMast : wrkMasts) { if (wrkMast == null) { continue; + } + if (wrkMast.getStaNo() == 1031) { + // 鑾峰彇1033鏃犵姸鎬佹椂浠诲姟鏁�+1 + SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); + StaProtocol staProtocol = devpThread.getStation().get(1033); + if (staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { + kbWrks ++; + } + if (kbWrks > 2) { + continue; + } } // 宸ヤ綔妗g姸鎬佸垽鏂� if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { @@ -855,9 +876,8 @@ } // 鍒ゆ柇鍫嗗灈鏈哄嚭搴撶珯鐘舵�� - if ((staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") - && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) - || (staProtocol.getSiteId() == 1056 && staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y"))) { + if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && + (crnAvailableOut || !staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable())) { // 鍫嗗灈鏈烘帶鍒惰繃婊� if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { break; @@ -894,7 +914,7 @@ } } - } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { + } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M")|| shallowLoc.getLocSts().equals("Z")) { News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F銆丏 搴撲綅鐘舵��={}",shallowLoc.getLocSts()); // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); //2022-08-16 modify,涓嶆牴鎹畊pdmk鏍囪绉诲簱浠诲姟(瀹规槗琚彇娑堝鑷村牭濉�)锛屾煡璇㈠伐浣滄。鏄惁瀛樺湪浠诲姟 @@ -1148,21 +1168,23 @@ // 绌烘《鍏ュ簱瀹屾垚锛屽厛瀹屾垚瀵瑰簲搴撲綅缁勪换鍔� if(wrkMast.getWorkNoOther() != 0 ){ WrkMast wrkMast1 = wrkMastService.selectByWrkNo(wrkMast.getWorkNoOther()); - // 浜ゆ崲搴撲綅鍙� - String locNo = wrkMast.getLocNo(); - wrkMast.setLocNo(wrkMast1.getLocNo()); - // 浜ゆ崲鍏ュ簱鏃堕棿锛屾彁鍙栧簱瀛樻椂鎸夐『搴忓厛娴呭悗娣� - Date ioTime = wrkMast.getIoTime(); - if(locNo.startsWith("10")) { - wrkMast.setIoTime(wrkMast1.getIoTime()); - wrkMast1.setIoTime(ioTime); + if (wrkMast1 != null) { + // 浜ゆ崲搴撲綅鍙� + String locNo = wrkMast.getLocNo(); + wrkMast.setLocNo(wrkMast1.getLocNo()); + // 浜ゆ崲鍏ュ簱鏃堕棿锛屾彁鍙栧簱瀛樻椂鎸夐『搴忓厛娴呭悗娣� + Date ioTime = wrkMast.getIoTime(); + if(locNo.startsWith("10")) { + wrkMast.setIoTime(wrkMast1.getIoTime()); + wrkMast1.setIoTime(ioTime); + } + wrkMast1.setLocNo(locNo); + wrkMast1.setCrnEndTime(now); + wrkMast1.setModiTime(now); + wrkMast1.setWrkSts(4L); + wrkMast1.setWorkNoOther(0); + wrkMastMapper.updateById(wrkMast1); } - wrkMast1.setLocNo(locNo); - wrkMast1.setCrnEndTime(now); - wrkMast1.setModiTime(now); - wrkMast1.setWrkSts(4L); - wrkMast1.setWorkNoOther(0); - wrkMastMapper.updateById(wrkMast1); } wrkMast.setCrnEndTime(now); wrkMast.setModiTime(now); @@ -1189,6 +1211,9 @@ // 鑾峰彇鍫嗗灈鏈轰俊鎭� CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); + if(crnProtocol == null) { + continue; + } if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { // 鍒ゆ柇鏄笉鏄凡鍦ㄥ師鐐� @@ -1203,8 +1228,13 @@ Date now = new Date(); Date modiTime = basCrnp.getModiTime(); long diffInMillis = now.getTime()-modiTime.getTime(); - if(diffInMillis < 3 * 60 * 1000) { + if(diffInMillis < 10 * 1000) { // 绌洪棽灏忎簬10绉掑垯璺宠繃 continue; + } else { // 鏈夊叆搴撲换鍔℃垨澶т簬2鍒嗛挓锛屽洖鍘熺偣 + int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1).eq("crn_no", crn.getId()).in("wrk_sts", 2, 9, 10)); + if(count == 0 && diffInMillis < 2 * 60 * 1000) { + continue; + } } // 鏈夊悐杞﹀叆搴撴垨鍚婅溅鍑哄簱浠诲姟 @@ -1230,7 +1260,7 @@ basCrnpService.updateById(basCrnp); // 璁剧疆鏇存柊鏃堕棿锛岄伩鍏嶉噸澶嶄笅鍙戝洖鍘熺偣 log.info("{}鍙峰爢鍨涙満鍥炲師鐐逛换鍔′笅鍙戞垚鍔燂細{}", crn.getId(), JSON.toJSON(crnCommand)); } - Thread.sleep(2000); + Thread.sleep(3000); } } } @@ -1246,15 +1276,15 @@ if (crnProtocol == null) { continue; } - if (true) { -// if (crnProtocol.getModeType() != CrnModeType.STOP) { +// if (true) { + if (crnProtocol.getModeType() != CrnModeType.STOP) { // 鏈変换鍔� if (crnProtocol.getTaskNo() != 0) { BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); // 鏈夊紓甯� if (latest == null) { - News.warnNoLog(""+mark+" - 1"+" - 寮�濮嬫墽琛岋細鍫嗗灈鏈哄紓甯镐俊鎭褰� 锛� 鏈変换鍔★紝鏈夊紓甯�"); +// News.warnNoLog(""+mark+" - 1"+" - 寮�濮嬫墽琛岋細鍫嗗灈鏈哄紓甯镐俊鎭褰� 锛� 鏈変换鍔★紝鏈夊紓甯�"); if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); if (wrkMast == null) { @@ -1514,13 +1544,25 @@ */ private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) { + // 鍙湁208L鑳芥斁11灞� + String model = null; + if(shallowLoc.getLocSts().equals("F")) { + LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); + if(locDetl != null && locDetl.getModel() != null) { + String matModel = locMastMapper.selectMatMatnrByMaktx(locDetl.getModel()); + if(matModel != null && matModel.equals("208L")) { + model = "208L"; + } + } + } try { News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 寮�濮嬫墽琛�:鍥犲弻娣卞簱浣嶉樆濉烇紝瀵规祬搴撲綅杩涜绉昏浆锛堢珛鍗虫墽琛岀増)"); List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); LocMast loc = null; for (Integer row : rows) { if (Utils.isDeepLoc(slaveProperties, row)) { - loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); +// loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); + loc = locMastMapper.queryFreeLocMastNew(row,model); if (loc != null) { if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { @@ -1539,12 +1581,12 @@ if (null == loc) { for (Integer row : rows) { if (Utils.isShallowLoc(slaveProperties, row)) { - loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); - +// loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); + loc = locMastMapper.queryFreeLocMastNew(row,model); if (null != loc) {//瀵瑰簲娣卞簱浣嶉潪鍦ㄥ簱鐘舵��,涓嶈兘绉诲簱 String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); LocMast deepLoc1 = locMastService.selectById(deepLoc); - if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { + if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("M")&& !deepLoc1.getLocSts().equals("Z")) { loc = null; } } @@ -1576,7 +1618,7 @@ wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 婊℃澘 wrkMast.setPicking("N"); // 鎷f枡 wrkMast.setExitMk("N"); // 閫�鍑� - wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 绌烘澘 + wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("M") ? "M" : shallowLoc.getLocSts().equals("Z") ? "Z" : "N"); // 绌烘澘 wrkMast.setBarcode(shallowLoc.getBarcode()); // 鎵樼洏鐮� wrkMast.setLinkMis("N"); wrkMast.setAppeTime(new Date()); @@ -1604,7 +1646,7 @@ } } // 淇敼婧愬簱浣嶇姸鎬� - if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { + if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M") || shallowLoc.getLocSts().equals("Z")) { shallowLoc.setLocSts("R"); // R.鍑哄簱棰勭害 shallowLoc.setModiTime(new Date()); if (!locMastService.updateById(shallowLoc)) { @@ -1725,8 +1767,8 @@ staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isInEnable() || staProtocol.isOutEnable() && site == 1090) && staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() < 9000) { - if (staProtocol.getWorkNo() == 1034 && !staProtocol.isHigh()) { // 1034绌烘瘝鎷栧洖娴佷换鍔¢渶瑕侀珮淇″彿 - return; + if (staProtocol.getSiteId() == 1034 && !staProtocol.isHigh()) { // 1034绌烘瘝鎷栧洖娴佷换鍔¢渶瑕侀珮淇″彿 + continue; } // 鏌ヨ宸ヤ綔妗� WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getWorkNo()); @@ -1735,34 +1777,34 @@ continue; } // 1083,1086,1089 澶栧舰妫�娴嬪け璐ワ紝涓嶆槸鍘诲紓甯稿彛鐨� 鍋滃湪鍘熷 -// if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) { -// boolean back = false; -// String errMsg = ""; -// if (staProtocol.isFrontErr()) { -// errMsg = "鍓嶈秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isBackErr()) { -// errMsg = "鍚庤秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isHighErr()) { -// errMsg = "楂樿秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isLeftErr()) { -// errMsg = "宸﹁秴闄�"; -// back = true; -// } -// if (!back && staProtocol.isRightErr()) { -// errMsg = "鍙宠秴闄�"; -// back = true; -// } -// if (back) { -// log.error("{}绔欑偣锛屽褰㈡娴嬪け璐ワ細{}",site,errMsg); -// continue; -// } -// } + if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) { + boolean back = false; + String errMsg = ""; + if (staProtocol.isFrontErr()) { + errMsg = "鍓嶈秴闄�"; + back = true; + } + if (!back && staProtocol.isBackErr()) { + errMsg = "鍚庤秴闄�"; + back = true; + } + if (!back && staProtocol.isHighErr()) { + errMsg = "楂樿秴闄�"; + back = true; + } + if (!back && staProtocol.isLeftErr()) { + errMsg = "宸﹁秴闄�"; + back = true; + } + if (!back && staProtocol.isRightErr()) { + errMsg = "鍙宠秴闄�"; + back = true; + } + if (back) { + log.error("{}绔欑偣锛屽褰㈡娴嬪け璐ワ細{}",site,errMsg); + continue; + } + } if (staProtocol.getSiteId() == 1090 && wrkMast.getStaNo() == 1090) { continue; } @@ -1772,12 +1814,12 @@ DevpThread devpThread2 = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); StaProtocol staProtocol2 = devpThread2.getStation().get(1090); if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { - log.info("鍘诲紓甯稿彛鐩爣绔欑偣锛岄潪鑷姩锛屾湁鐗╋紝宸ヤ綔鍙蜂负锛歿}",staProtocol2.getWorkNo()); + log.info("{}鍘诲紓甯稿彛鐩爣绔欑偣锛岃嚜鍔�:{}锛屾湁鐗�:{}锛屽伐浣滃彿涓猴細{}",wrkMast.getWrkNo(),staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); continue; } - int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().where("sta_no = 1090 and wrk_sts in (9,10)")); + int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().where("sta_no = 1090 AND (wrk_sts IN (9,10) OR (wrk_sts = 2 AND rgv_finish_time IS NOT NULL))")); if (count > 0) { - log.info("鍘诲紓甯稿彛锛屼絾鏄墠闈㈡湁鍘诲紓甯稿彛浠诲姟鏁帮細{}",count); + log.info("{}鍘诲紓甯稿彛锛屼絾鏄墠闈㈡湁鍘诲紓甯稿彛浠诲姟鏁帮細{}",wrkMast.getWrkNo(),count); continue; } } @@ -1796,7 +1838,7 @@ /** * rgv鏀捐揣瀹屾垚锛岀粰杈撻�佺嚎涓嬪彂浠诲姟 */ - public synchronized void rgvToDev() { + public synchronized void rgvToDev() throws InterruptedException { for (Integer site : rgvConnectionSiteList) { // 杈撻�佺嚎plc缂栧彿 Integer devpPlcId = site < 1044 ? 1 : site <= 1090 ? 2 : 3; @@ -1834,7 +1876,7 @@ wrkMast.setWrkSts(15L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); - } else if(wrkMast.getIoType() == 110 && (wrkMast.getStaNo() == 1002 || wrkMast.getStaNo() == 1020 ||wrkMast.getStaNo() == 1035)) { + } else if(wrkMast.getIoType() == 110 && (wrkMast.getStaNo() == 1002 || wrkMast.getStaNo() == 1020 ||wrkMast.getStaNo() == 1035 || wrkMast.getStaNo() == 1024)) { if(wrkMast.getWrkSts() != 2 ){ log.warn("rgv鏀捐揣瀹屾垚110锛宺gv鏈浣�:rgv鍙穥}锛屼换鍔″彿锛歿}锛屼换鍔$姸鎬亄}",wrkMast.getRgvNo(),wrkMast.getWrkNo(),wrkMast.getWrkSts()); continue; @@ -1848,10 +1890,11 @@ staProtocol.setWorkNo(staProtocol.getHideWorkNo()); staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); if (!MessageQueue.offer(SlaveType.Devp, devpPlcId, new Task(2, staProtocol))) { - log.info("rgv鎼繍瀹屾垚缁欒緭閫佺嚎涓嬪彂鍛戒护澶辫触!,plc id:{},绔欑偣{}锛屼换鍔″彿锛歿}锛岀洰鏍囩珯锛歿}", devpPlcId,staProtocol.getStaNo(), staProtocol.getWorkNo(), staProtocol.getStaNo()); + log.info("rgv鎼繍瀹屾垚缁欒緭閫佺嚎涓嬪彂鍛戒护澶辫触!,plc id:{},绔欑偣{}锛屼换鍔″彿锛歿}锛岀洰鏍囩珯锛歿}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); } else { - log.info("rgv鎼繍瀹屾垚缁欒緭閫佺嚎涓嬪彂鍛戒护鎴愬姛plc id:{}!,绔欑偣{}锛屼换鍔″彿锛歿}锛岀洰鏍囩珯锛歿}", devpPlcId,staProtocol.getStaNo(), staProtocol.getWorkNo(), staProtocol.getStaNo()); + log.info("rgv鎼繍瀹屾垚缁欒緭閫佺嚎涓嬪彂鍛戒护鎴愬姛plc id:{}!,绔欑偣{}锛屼换鍔″彿锛歿}锛岀洰鏍囩珯锛歿}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); } + Thread.sleep(300); } } } -- Gitblit v1.9.1