From b16596aabbc3bcc8ff942d5e8691e6d13b955547 Mon Sep 17 00:00:00 2001
From: luxiaotao1123 <t1341870251@63.com>
Date: 星期三, 09 三月 2022 15:51:22 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | 313 +++++++++++++++++++++++++++++++++++++++++++++-------
1 files changed, 271 insertions(+), 42 deletions(-)
diff --git a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
index 19460b6..6f0ed20 100644
--- a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
+++ b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -26,17 +26,17 @@
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.*;
-import com.zy.core.model.CrnSlave;
-import com.zy.core.model.DevpSlave;
-import com.zy.core.model.LedSlave;
-import com.zy.core.model.Task;
+import com.zy.core.model.*;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.command.LedCommand;
+import com.zy.core.model.command.SteCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StaProtocol;
+import com.zy.core.model.protocol.SteProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.BarcodeThread;
import com.zy.core.thread.LedThread;
+import com.zy.core.thread.SteThread;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
@@ -86,6 +86,8 @@
private BasErrLogService basErrLogService;
@Autowired
private BasCrnErrorMapper basCrnErrorMapper;
+ @Autowired
+ private BasSteService basSteService;
@Value("${wms.url}")
private String wmsUrl;
@@ -298,11 +300,25 @@
/**
* 鎷ｆ枡銆佸苟鏉裤�佺洏鐐瑰啀鍏ュ簱
*/
- @Async
- public void stnToCrnStnPick(){
+ public synchronized void stnToCrnStnPick(){
for (DevpSlave devp : slaveProperties.getDevp()) {
// 閬嶅巻鎷ｆ枡鍏ュ簱鍙�
for (DevpSlave.Sta pickSta : devp.getPickSta()) {
+ // 鑾峰彇鏉＄爜鎵弿浠俊鎭�
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
+ if (barcodeThread == null) {
+ continue;
+ }
+ String barcode = barcodeThread.getBarcode();
+ if(!Cools.isEmpty(barcode)) {
+ log.info("{}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", pickSta.getBarcode(), barcode);
+ if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
+ continue;
+ }
+ } else {
+ continue;
+ }
+
// 鑾峰彇鎷ｆ枡鍏ュ簱绔欎俊鎭�
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo());
@@ -311,9 +327,8 @@
} else {
staProtocol = staProtocol.clone();
}
- if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
- && staProtocol.getWorkNo() > 0 && staProtocol.isPakMk()){
- WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo().intValue());
+ if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
+ WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
if (wrkMast == null) {
// 鏃犳嫞鏂欐暟鎹�
continue;
@@ -549,51 +564,161 @@
if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
continue;
}
+ // todo锛氬皬杞﹁縼鍏ュ嚭
+ // 鏈�澶栧眰搴撲綅
+ if (locMastService.isOutMost(wrkMast.getLocNo())) {
+ // 鍒ゆ柇灏忚溅鏄惁鍦ㄦ渶澶栧眰搴撲綅锛屽鏋滄槸鍒欐惉璧帮紝濡傛灉涓嶆槸锛屽垯鐩存帴鍫嗗灈鏈哄叆搴�
+ Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo());
+ // 鏈夊皬杞�
+ if (steNo != null) {
+ // 灏忚溅琛岃蛋鍒板爢鍨涙満寰呮惉绉荤偣
+ if (wrkMast.getWrkSts() == 2L) {
+ this.letCarBeReady(wrkMast, steNo);
+ }
+ // 灏忚溅鎼蛋
+ if (wrkMast.getWrkSts() == 3L) {
+ this.carMoveOut(wrkMast, steNo);
+ }
+ // 娌℃湁灏忚溅
+ } else {
+ // 鍫嗗灈鏈哄叆搴�
+ // 鍛戒护涓嬪彂鍖� --------------------------------------------------------------------------
+ CrnCommand crnCommand = new CrnCommand();
+ crnCommand.setCrnNo(slave.getId()); // 鍫嗗灈鏈虹紪鍙�
+ crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 宸ヤ綔鍙�
+ crnCommand.setAckFinish((short) 0); // 浠诲姟瀹屾垚纭浣�
+ crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 浠诲姟妯″紡: 搴撲綅绉昏浆
+ crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 婧愬簱浣嶆帓
+ crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 婧愬簱浣嶅垪
+ crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 婧愬簱浣嶅眰
+ crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 鐩爣搴撲綅鎺�
+ crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 鐩爣搴撲綅鍒�
+ crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 鐩爣搴撲綅灞�
+ if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
+ log.error("鍫嗗灈鏈哄懡浠や笅鍙戝け璐ワ紝鍫嗗灈鏈哄彿={}锛屼换鍔℃暟鎹�={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
+ } else {
+
+ // 淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 7.鍚婅溅鍏ュ簱涓�
+ Date now = new Date();
+ wrkMast.setWrkSts(7L);
+ wrkMast.setCrnStrTime(now);
+ wrkMast.setModiTime(now);
+ if (wrkMastMapper.updateById(wrkMast) == 0) {
+ log.error("淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.鍚婅溅鍏ュ簱涓� 澶辫触锛侊紒锛屽伐浣滃彿={}", wrkMast.getWrkNo());
+ }
+ }
+ }
+
+ // 闈炴渶澶栧眰搴撲綅
+ } else {
+ // 鍒ゆ柇灏忚溅鏄惁鍦ㄥ綋鍓嶇粍搴撲綅锛屽鏋滄槸鍒欏爢鍨涙満灏嗚揣鐗╂斁缃皬杞︿笂锛屽鏋滀笉鏄紝鍒欑洿鎺ュ爢鍨涙満鎼Щ灏忚溅鑷冲綋鍓嶇粍鐨勬渶澶栧眰搴撲綅
+
+ }
+
+
+ this.carMoveIn(wrkMast);
+
// 宸茬粡瀛樺湪鍚婅溅鎵ц浠诲姟鏃讹紝鍒欒繃婊�
if (wrkMastMapper.selectWorking(slave.getId()) != null) {
return;
}
- // 鍛戒护涓嬪彂鍖� --------------------------------------------------------------------------
- CrnCommand crnCommand = new CrnCommand();
- crnCommand.setCrnNo(slave.getId()); // 鍫嗗灈鏈虹紪鍙�
- crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 宸ヤ綔鍙�
- crnCommand.setAckFinish((short) 0); // 浠诲姟瀹屾垚纭浣�
- crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 浠诲姟妯″紡: 搴撲綅绉昏浆
- crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 婧愬簱浣嶆帓
- crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 婧愬簱浣嶅垪
- crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 婧愬簱浣嶅眰
- crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 鐩爣搴撲綅鎺�
- crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 鐩爣搴撲綅鍒�
- crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 鐩爣搴撲綅灞�
- if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
- log.error("鍫嗗灈鏈哄懡浠や笅鍙戝け璐ワ紝鍫嗗灈鏈哄彿={}锛屼换鍔℃暟鎹�={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
- } else {
-// long startTime = System.currentTimeMillis();
-// while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) {
-//
-// if (true) {
-// break;
-// }
-//
-// try{
-// Thread.sleep(500);
-// }catch(Exception ignore){}
-// }
+ }
+ }
- // 淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.鍚婅溅鍏ュ簱涓�
- Date now = new Date();
- wrkMast.setWrkSts(3L);
- wrkMast.setCrnStrTime(now);
- wrkMast.setModiTime(now);
- if (wrkMastMapper.updateById(wrkMast) == 0) {
- log.error("淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.鍚婅溅鍏ュ簱涓� 澶辫触锛侊紒锛屽伐浣滃彿={}", wrkMast.getWrkNo());
+ /**
+ * 褰撳墠搴撲綅缁勬槸鍚﹀瓨鍦ㄧ┖闂插皬杞�
+ * @param locNo
+ * @return
+ */
+ public Integer hasCarOfIdle(String locNo) {
+ for (SteSlave ste : slaveProperties.getSte()) {
+ // 鑾峰彇鍫嗗灈鏈轰俊鎭�
+ SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
+ SteProtocol steProtocol = steThread.getSteProtocol();
+ if (steProtocol == null) { continue; }
+ if (steProtocol.getStatusType().equals(SteStatusType.IDLE)) {
+ if (Utils.getGroupRow(locNo) == Utils.getRow(locNo) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) {
+ return steProtocol.getSteNo().intValue();
+ }
+ }
+ }
+ return null;
+ }
+
+ /**
+ * 璁╁皬杞︿粠 杩滅偣 ====>> 绉诲姩鍒拌繎鐐�
+ * 绛夊緟鍫嗗灈鏈烘惉杩�
+ */
+ public void letCarBeReady(WrkMast wrkMast, Integer steNo) {
+ for (SteSlave ste : slaveProperties.getSte()) {
+ // 鑾峰彇鍫嗗灈鏈轰俊鎭�
+ SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
+ SteProtocol steProtocol = steThread.getSteProtocol();
+ if (steProtocol == null) { continue; }
+ if (steProtocol.getStatusType().equals(SteStatusType.IDLE)) {
+
+ // 鍛戒护涓嬪彂鍖� --------------------------------------------------------------------------
+ SteCommand steCommand = new SteCommand();
+ steCommand.setSteNo(steNo); // 绌挎杞︾紪鍙�
+ steCommand.setTaskNo(wrkMast.getWrkNo()); // 宸ヤ綔鍙�
+ steCommand.setTaskMode(SteTaskModeType.TO_B); // 浠诲姟妯″紡: 鍘昏繎鐐� 绛夊緟鍫嗗灈鏈哄弶鍙�
+ if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
+ log.error("绌挎杞﹀懡浠や笅鍙戝け璐ワ紝绌挎杞﹀彿={}锛屼换鍔℃暟鎹�={}", steNo, JSON.toJSON(steCommand));
+ } else {
+ // 淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.灏忚溅寰呮惉
+ Date now = new Date();
+ wrkMast.setWrkSts(3L);
+ wrkMast.setCrnStrTime(now);
+ wrkMast.setModiTime(now);
+ if (wrkMastMapper.updateById(wrkMast) == 0) {
+ log.error("淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.灏忚溅寰呮惉 澶辫触锛侊紒锛屽伐浣滃彿={}", wrkMast.getWrkNo());
+ }
}
}
}
}
+
+ /**
+ * 鍏ュ簱 ===>> 鍫嗗灈鏈烘惉鍏ュ皬杞�
+ */
+ public void carMoveIn(WrkMast wrkMast) {
+ for (SteSlave ste : slaveProperties.getSte()) {
+ // 鑾峰彇鍫嗗灈鏈轰俊鎭�
+ SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
+ SteProtocol steProtocol = steThread.getSteProtocol();
+ if (steProtocol == null) { continue; }
+ if (steProtocol.getStatusType().equals(SteStatusType.IDLE)) {
+
+
+
+ }
+
+
+ }
+ }
+
+ /**
+ * 鍏ュ簱 ===>> 鍫嗗灈鏈烘惉鍑哄皬杞�
+ */
+ public void carMoveOut(WrkMast wrkMast, Integer steNo) {
+ for (SteSlave ste : slaveProperties.getSte()) {
+ // 鑾峰彇鍫嗗灈鏈轰俊鎭�
+ SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo);
+ SteProtocol steProtocol = steThread.getSteProtocol();
+ if (steProtocol == null) { continue; }
+ if (steProtocol.getStatusType().equals(SteStatusType.IDLE)) {
+
+
+
+ }
+
+
+ }
+ }
+
/**
* 鍑哄簱 ===>> 搴撲綅鍒板爢鍨涙満绔�
@@ -1115,6 +1240,8 @@
if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
log.error("{}鍙稬ED鍛戒护涓嬪彂澶辫触锛侊紒锛乕ip锛歿}] [port锛歿}]", led.getId(), led.getIp(), led.getPort());
continue;
+ } else {
+ ledThread.setLedMk(false);
}
}
@@ -1144,6 +1271,33 @@
*/
@Async
public void ledReset() {
+// for (LedSlave led : slaveProperties.getLed()) {
+// // 鑾峰彇杈撻�佺嚎plc绾跨▼
+// DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
+// // 鍛戒护闆嗗悎
+// boolean reset = true;
+// for (Integer staNo : led.getStaArr()) {
+// // 鑾峰彇鍙夎溅绔欑偣
+// StaProtocol staProtocol = devpThread.getStation().get(staNo);
+// if (staProtocol == null) {
+// continue;
+// } else {
+// staProtocol = staProtocol.clone();
+// }
+// if (staProtocol.getWorkNo() != 0) {
+// reset = false;
+// break;
+// }
+// }
+// // 鑾峰彇led绾跨▼
+// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
+// // led鏄剧ず榛樿鍐呭
+// if (reset) {
+// if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
+// log.error("{}鍙稬ED鍛戒护涓嬪彂澶辫触锛侊紒锛乕ip锛歿}] [port锛歿}]", led.getId(), led.getIp(), led.getPort());
+// }
+// }
+// }
for (LedSlave led : slaveProperties.getLed()) {
// 鑾峰彇杈撻�佺嚎plc绾跨▼
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1175,6 +1329,81 @@
}
/**
+ * 鍥犲弻娣卞簱浣嶉樆濉烇紝瀵规祬搴撲綅杩涜绉昏浆锛堝叆搴撶増)
+ * tip锛氬悓姝�
+ */
+ @Transactional
+ public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast){
+ LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo());
+
+ // 鑾峰彇宸ヤ綔鍙�
+ int workNo = commonService.getWorkNo(0);
+ // 淇濆瓨宸ヤ綔妗�
+ WrkMast wrkMast = new WrkMast();
+ wrkMast.setWrkNo(workNo);
+ wrkMast.setIoTime(new Date());
+ wrkMast.setWrkSts(11L); // 宸ヤ綔鐘舵�侊細11.鐢熸垚鍑哄簱ID
+ wrkMast.setIoType(11); // 鍏ュ嚭搴撶姸鎬侊細 11.搴撴牸绉昏浇
+ wrkMast.setIoPri(15D);
+ wrkMast.setCrnNo(crn.getId());
+ wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 婧愬簱浣�
+ wrkMast.setLocNo(loc.getLocNo()); // 鐩爣搴撲綅
+ wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 婊℃澘
+ wrkMast.setPicking("N"); // 鎷ｆ枡
+ wrkMast.setExitMk("N"); // 閫�鍑�
+ wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 绌烘澘
+ wrkMast.setBarcode(shallowLoc.getBarcode()); // 鎵樼洏鐮�
+ wrkMast.setLinkMis("N");
+ wrkMast.setCtnNo("Y"); // 鍏ュ簱闃诲搴撲綅绉昏浆鏍囪
+ wrkMast.setAppeTime(new Date());
+ wrkMast.setModiTime(new Date());
+ int res = wrkMastMapper.insert(wrkMast);
+ if (res == 0) {
+ throw new CoolException("淇濆瓨宸ヤ綔妗ｅけ璐�");
+ }
+ // 宸ヤ綔妗ｆ槑缁嗕繚瀛�
+ if (shallowLoc.getLocSts().equals("F")) {
+ List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
+ for (LocDetl locDetl : locDetls) {
+ WrkDetl wrkDetl = new WrkDetl();
+ wrkDetl.setWrkNo(workNo);
+ wrkDetl.setIoTime(new Date());
+ wrkDetl.setQty(locDetl.getQty());
+ VersionUtils.setWrkDetl(wrkDetl, locDetl); // 鐗堟湰鎺у埗
+ wrkDetl.setAppeTime(new Date());
+ wrkDetl.setModiTime(new Date());
+ if (!wrkDetlService.insert(wrkDetl)) {
+ throw new CoolException("淇濆瓨宸ヤ綔妗ｆ槑缁嗗け璐�");
+ }
+ }
+ }
+ // 淇敼婧愬簱浣嶇姸鎬�
+ if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
+ shallowLoc.setLocSts("S"); // S.鍏ュ簱棰勭害锛屽叆搴撻樆濉炲簱浣嶇Щ杞�
+ shallowLoc.setModiTime(new Date());
+ if (!locMastService.updateById(shallowLoc)){
+ throw new CoolException("鏇存柊婧愬簱浣嶇姸鎬佸け璐�");
+ }
+ } else {
+ throw new CoolException("婧愬簱浣嶅嚭搴撳け璐�");
+ }
+// // 淇敼鐩爣搴撲綅鐘舵��
+// if (loc.getLocSts().equals("O")) {
+// loc.setLocSts("S"); // S.鍏ュ簱棰勭害
+// loc.setModiTime(new Date());
+// if (!locMastService.updateById(loc)) {
+// throw new CoolException("鏇存柊鐩爣搴撲綅鐘舵�佸け璐�");
+// }
+// } else {
+// throw new CoolException("绉昏浆澶辫触");
+// }
+ wrkMast.setLocNo(shallowLoc.getLocNo());
+ if (wrkMastMapper.updateById(wrkMast) == 0) {
+ throw new CoolException("淇敼闃诲鍏ュ簱浠诲姟澶辫触");
+ }
+ }
+
+ /**
* 鍥犲弻娣卞簱浣嶉樆濉烇紝瀵规祬搴撲綅杩涜绉昏浆锛堢珛鍗虫墽琛岀増)
* tip锛氬悓姝�
*/
--
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