From ac2cb6a654d6de15ca8c9c0bafd5acfb25680748 Mon Sep 17 00:00:00 2001
From: zjj <3272660260@qq.com>
Date: 星期三, 24 四月 2024 16:56:24 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | 315 +++++++++++++++++++++++++++++++++++++++++-----------
1 files changed, 248 insertions(+), 67 deletions(-)
diff --git a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
index 52d3764..41c240f 100644
--- a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
+++ b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -106,6 +106,57 @@
}
String barcode = barcodeThread.getBarcode();
+
+
+ // 鑾峰彇鍏ュ簱绔欎俊鎭�
+ SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
+ StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
+ if (staProtocol == null) {
+ continue;
+ } else {
+ staProtocol = staProtocol.clone();
+ }
+ // 灏哄妫�娴嬪紓甯�
+ boolean back = false;
+ String errMsg = "寮傚父锛�";
+ if (staProtocol.isFrontErr()) {
+ errMsg = errMsg+"鍓嶈秴闄愶紱";
+ back = true;
+ }
+ if (staProtocol.isBackErr()) {
+ errMsg = errMsg+"鍚庤秴闄�";
+ back = true;
+ }
+ if (staProtocol.isHighErr()) {
+ errMsg = errMsg+"楂樿秴闄�";
+ back = true;
+ }
+ if (staProtocol.isLeftErr()) {
+ errMsg = errMsg+"宸﹁秴闄�";
+ back = true;
+ }
+ if (staProtocol.isRightErr()) {
+ errMsg = errMsg+"鍙宠秴闄�";
+ back = true;
+ }
+ if (staProtocol.isWeightErr()) {
+ errMsg = errMsg+"瓒呴噸";
+ back = true;
+ }
+ if (staProtocol.isBarcodeErr()) {
+ errMsg = errMsg+"鎵爜澶辫触";
+ back = true;
+ }
+ // 閫�鍥�
+ if (back) {
+ // led 寮傚父鏄剧ず
+ LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
+ if (ledThread != null) {
+ MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
+ }
+ continue;
+ }
+
if (!Cools.isEmpty(barcode)) {
log.info("{}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", inSta.getBarcode(), barcode);
if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
@@ -120,16 +171,6 @@
// }
continue;
}
-
- // 鑾峰彇鍏ュ簱绔欎俊鎭�
- SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
- StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
- if (staProtocol == null) {
- continue;
- } else {
- staProtocol = staProtocol.clone();
- }
-
// 鍒ゆ柇鏄惁婊¤冻鍏ュ簱鏉′欢
if (staProtocol.isAutoing()
&& staProtocol.isLoading()
@@ -210,6 +251,12 @@
// MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
// }
log.error(barcode + "鎵樼洏璇嗗埆寮傚父锛岃鍏堣繘琛岀粍鎵橈紒");
+ // led 寮傚父鏄剧ず
+ ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
+ if (ledThread != null) {
+ String errorMsg = barcode + "鎵樼洏璇嗗埆寮傚父锛岃鍏堣繘琛岀粍鎵橈紒";
+ MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
+ }
} else {
log.error("璇锋眰鎺ュ彛澶辫触锛侊紒锛乽rl锛歿}锛況equest锛歿}锛況esponse锛歿}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
}
@@ -322,7 +369,7 @@
&& staProtocol.isLoading()
&& staProtocol.isInEnable()
&& staProtocol.isPakMk()
- && staProtocol.getWorkNo() == 9991) {
+ && staProtocol.getWorkNo() == 9999) {
// WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
if (barcode.equals("") || barcode.equals("99999999")) {
@@ -342,8 +389,9 @@
continue;
}
- WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
- ledThread.errorReset();
+// WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
+ WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode));
+
if (wrkMast == null) {
wrkMast = wrkMastMapper.selectPickStep(barcode);
}
@@ -427,6 +475,8 @@
boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
if (!result) {
log.error("鍙戝竷鍛戒护鑷宠緭閫佺嚎闃熷垪澶辫触锛侊紒锛� [plc缂栧彿锛歿}]", devp.getId());
+ }else {
+ ledThread.errorReset();
}
}
@@ -474,13 +524,15 @@
&& crnProtocol.forkPosType == CrnForkPosType.HOME) {
// 鍛戒护涓嬪彂鍖� --------------------------------------------------------------------------
-
- // 涓嬪彂绔欑偣淇℃伅
- staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
- staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
- if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) {
- continue;
+ if (crnProtocol.getCrnNo() !=5){
+ // 涓嬪彂绔欑偣淇℃伅
+ staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
+ staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
+ if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) {
+ continue;
+ }
}
+
if (crnStn.getStaNo() == 1016 || crnStn.getStaNo() == 1019) {
// 鏇存柊宸ヤ綔妗ｇ姸鎬佷负13.RGV鎼繍涓�
@@ -532,6 +584,9 @@
// 濡傛灉鏈�杩戜竴娆℃槸鍏ュ簱妯″紡
if (crnProtocol.getLastIo().equals("I")) {
if (basCrnp.getInEnable().equals("Y")) {
+ if (crn.getId() == 5){
+ continue;
+ }
this.crnStnToLoc(crn, crnProtocol); // 鍏ュ簱
crnProtocol.setLastIo("O");
} else if (basCrnp.getOutEnable().equals("Y")) {
@@ -545,6 +600,9 @@
this.locToCrnStn(crn, crnProtocol); // 鍑哄簱
crnProtocol.setLastIo("I");
} else if (basCrnp.getInEnable().equals("Y")) {
+ if (crn.getId() == 5){
+ continue;
+ }
this.crnStnToLoc(crn, crnProtocol); // 鍏ュ簱
crnProtocol.setLastIo("O");
}
@@ -841,7 +899,7 @@
log.error("{}浠诲姟鍑哄簱澶辫触锛屾祬搴撲綅鍫靛锛佹祬搴撲綅鍙�:{}", wrkMast.getWrkNo(), shallowLocNo);
continue;
} else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) {
- WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
+ WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
if (null != waitWrkMast && (waitWrkMast.getWrkSts() == 4 || waitWrkMast.getWrkSts() == 5)) {
continue;
}
@@ -1246,6 +1304,7 @@
// 鑾峰彇绌烘澘鍏ュ簱绔欎俊鎭�
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
+ LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed());
if (staProtocol == null) {
continue;
} else {
@@ -1256,6 +1315,13 @@
if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
&& staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990
&& staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
+ List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+ .eq("sta_no", emptyInSta.getStaNo())
+ .eq("io_type", 10)
+ .eq("wrk_sts", 2));
+ if (!Cools.isEmpty(wrkMasts)){
+ continue;
+ }
try {
LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -1272,7 +1338,7 @@
JSONObject jsonObject = JSON.parseObject(response);
if (jsonObject.getInteger("code").equals(200)) {
StartupDto dto = jsonObject.getObject("data", StartupDto.class);
-
+ ledThread.errorReset();
// 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
staProtocol.setWorkNo(dto.getWorkNo().shortValue());
staProtocol.setStaNo(dto.getStaNo().shortValue());
@@ -1413,7 +1479,7 @@
// 鑾峰彇鍙夎溅绔欑偣
StaProtocol staProtocol = devpThread.getStation().get(staNo);
if (staProtocol == null) { continue; }
- if (staProtocol.getWorkNo() != 0) {
+ if (staProtocol.getWorkNo() != 0 || staProtocol.isErr()) {
reset = false;
break;
}
@@ -2227,40 +2293,66 @@
// 绔欑偣鏉′欢鍒ゆ柇
if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
- && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990
- && staProtocol.getWorkNo() <= 9999)) {
- try {
- LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
+ && staProtocol.isEmptyInPalletRequire() && staProtocol.getWorkNo() == 0) {
+ List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("type_no", 10).eq("stn_no", sta.getStaNo()));
+ for (StaDesc staDesc:staDescs){
- SearchLocParam param = new SearchLocParam();
- param.setIoType(10);
- param.setSourceStaNo(sta.getStaNo());
- param.setLocType1(locTypeDto.getLocType1());
- String response = new HttpHandler.Builder()
- .setUri(wmsUrl)
- .setPath("/rpc/pakin/loc/v1")
- .setJson(JSON.toJSONString(param))
- .build()
- .doPost();
- JSONObject jsonObject = JSON.parseObject(response);
- if (jsonObject.getInteger("code").equals(200)) {
- StartupDto dto = jsonObject.getObject("data", StartupDto.class);
+ BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", staDesc.getCrnStn()));
- // 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
- staProtocol.setWorkNo(dto.getWorkNo().shortValue());
- staProtocol.setStaNo(dto.getStaNo().shortValue());
+ WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("crn_no", staDesc.getCrnNo()).gt("io_type", 100));
+ if (!Cools.isEmpty(wrkMast)){
+ continue;
+ }
+
+ if (basDevp.getAutoing().equals("Y") && basDevp.getLoading().equals("N")
+ && basDevp.getWrkNo() == 0 && basDevp.getCanining().equals("Y")){
+// 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
+ staProtocol.setWorkNo((short) 9997);
+ staProtocol.setStaNo(basDevp.getDevNo().shortValue());
+// staProtocol.setStaNo((short) 1013);
devpThread.setPakMk(staProtocol.getSiteId(), false);
boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol));
if (!result) {
throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
}
- } else {
- log.error("璇锋眰鎺ュ彛澶辫触锛侊紒锛乽rl锛歿}锛況equest锛歿}锛況esponse锛歿}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
+ return;
}
- } catch (Exception e) {
- e.printStackTrace();
- TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
+
}
+
+
+// try {
+// LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
+//
+// SearchLocParam param = new SearchLocParam();
+// param.setIoType(10);
+// param.setSourceStaNo(sta.getStaNo());
+// param.setLocType1(locTypeDto.getLocType1());
+// String response = new HttpHandler.Builder()
+// .setUri(wmsUrl)
+// .setPath("/rpc/pakin/loc/v1")
+// .setJson(JSON.toJSONString(param))
+// .build()
+// .doPost();
+// JSONObject jsonObject = JSON.parseObject(response);
+// if (jsonObject.getInteger("code").equals(200)) {
+// StartupDto dto = jsonObject.getObject("data", StartupDto.class);
+//
+// // 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
+// staProtocol.setWorkNo(dto.getWorkNo().shortValue());
+// staProtocol.setStaNo(dto.getStaNo().shortValue());
+// devpThread.setPakMk(staProtocol.getSiteId(), false);
+// boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol));
+// if (!result) {
+// throw new CoolException("鏇存柊plc绔欑偣淇℃伅澶辫触");
+// }
+// } else {
+// log.error("璇锋眰鎺ュ彛澶辫触锛侊紒锛乽rl锛歿}锛況equest锛歿}锛況esponse锛歿}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
+// }
+// } catch (Exception e) {
+// e.printStackTrace();
+// TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
+// }
}
}
}
@@ -2282,34 +2374,43 @@
if (staProtocol.isAutoing() //鑷姩
&& !staProtocol.isLoading() //鏃犵墿
- && staProtocol.isOutEnable() //绌烘墭鐩橀渶姹備俊鍙�
- && staProtocol.isEmptyMk()
+ && staProtocol.isEmptyOutPalletRequire() //绌烘墭鐩橀渶姹備俊鍙�
+// && staProtocol.isEmptyMk()
&& staProtocol.getWorkNo() == 0
) {
WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(sta.getStaNo());
if (null != pakoutEmpty) {
return;
}
- try {
- HashMap<String, Object> map = new HashMap<>();
- map.put("staNo", sta.getStaNo());//鐩爣绔�
- String response = new HttpHandler.Builder()
- .setUri(wmsUrl)
- .setParams(map)
- .setPath("/rpc/auto/emptyOut/v1")
- .build()
- .doPost();
- JSONObject jsonObject = JSON.parseObject(response);
- if (jsonObject.getInteger("code").equals(200)) {
- JSONObject data = (JSONObject) jsonObject.get("data");
- log.info((String) data.get("msg"));
- } else {
- log.error("璇锋眰鎺ュ彛澶辫触锛侊紒锛乽rl锛歿}锛況equest锛歿}锛況esponse锛歿}", wmsUrl + "/rpc/auto/emptyOut/v1","", response);
+ List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("stn_no", sta.getStaNo()));
+ for (StaDesc staDesc: staDescs){
+ BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", staDesc.getCrnNo()));
+ if (!basCrnp.getCrnSts().equals(3) || basCrnp.getCrnErr() != 0){
+ continue;
}
- } catch (Exception e) {
- e.printStackTrace();
- TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
+ try {
+ HashMap<String, Object> map = new HashMap<>();
+ map.put("crnNo", staDesc.getCrnNo());//鐩爣绔�
+ String response = new HttpHandler.Builder()
+ .setUri(wmsUrl)
+ .setParams(map)
+ .setPath("/rpc/auto/emptyOut/v1")
+ .build()
+ .doPost();
+ JSONObject jsonObject = JSON.parseObject(response);
+ if (jsonObject.getInteger("code").equals(200)) {
+ JSONObject data = (JSONObject) jsonObject.get("data");
+ log.info((String) data.get("msg"));
+ return;
+ } else {
+ log.error("璇锋眰鎺ュ彛澶辫触锛侊紒锛乽rl锛歿}锛況equest锛歿}锛況esponse锛歿}", wmsUrl + "/rpc/auto/emptyOut/v1","", response);
+ }
+ } catch (Exception e) {
+ e.printStackTrace();
+ TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
+ }
}
+
}
}
@@ -2317,4 +2418,84 @@
}
+ public synchronized void crn5InTask(){
+ for (CrnSlave crnSlave : slaveProperties.getCrn()) {
+ if (crnSlave.getId() != 5){
+ continue;
+ }
+ // 鑾峰彇鍫嗗灈鏈轰俊鎭�
+ CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnSlave.getId());
+ CrnProtocol crnProtocol = crnThread.getCrnProtocol();
+ if (crnProtocol == null) {
+ continue;
+ }
+ BasCrnp basCrnp = basCrnpService.selectById(crnSlave.getId());
+ if (basCrnp == null) {
+ log.error("{}鍙峰爢鍨涙満灏氭湭鍦ㄦ暟鎹簱杩涜缁存姢锛�", crnSlave.getId());
+ continue;
+ }
+ // 鍙湁褰撳爢鍨涙満绌洪棽 骞朵笖 鏃犱换鍔℃椂鎵嶇户缁墽琛�
+ if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
+ && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
+
+ Crn5InTaskSta(crnSlave,crnProtocol);
+
+ }
+
+ }
+ }
+ public void Crn5InTaskSta(CrnSlave slave, CrnProtocol crnProtocol){
+ for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
+ // 鏌ヨ宸ヤ綔妗�
+ WrkMast wrkMast = wrkMastMapper.selectCrn5Task2();
+ if (wrkMast == null) {
+ return;
+ }
+ // 鑾峰彇搴撲綅淇℃伅
+ LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
+ if (locMast == null) {
+ log.error("鏌ヨ搴撳瓨鏃犳暟鎹�--搴撲綅鍙穥}", wrkMast.getLocNo());
+ return;
+ }
+ if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) {
+ log.error("鍏ュ簱鎿嶄綔搴撲綅鐘舵�佷笉绗﹀悎--鐘舵��, 搴撲綅鍙�={}锛屽簱浣嶇姸鎬�={}", wrkMast.getLocNo(), locMast.getLocSts());
+ return;
+ }
+ // 鍫嗗灈鏈烘帶鍒惰繃婊�
+ if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
+ return;
+ }
+
+ // 鍛戒护涓嬪彂鍖� --------------------------------------------------------------------------
+ CrnCommand crnCommand = new CrnCommand();
+ crnCommand.setCrnNo(slave.getId()); // 鍫嗗灈鏈虹紪鍙�
+ crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 宸ヤ綔鍙�
+ crnCommand.setAckFinish((short) 0); // 浠诲姟瀹屾垚纭浣�
+ crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 浠诲姟妯″紡: 搴撲綅绉昏浆
+ crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 婧愬簱浣嶆帓
+ crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 婧愬簱浣嶅垪
+ crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 婧愬簱浣嶅眰
+ crnCommand.setDestinationPosX(locMast.getRow1()==9?(short)4:(short)5); // 鐩爣搴撲綅鎺�
+ crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 鐩爣搴撲綅鍒�
+ crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 鐩爣搴撲綅灞�
+ crnCommand.setLocType1(locMast.getLocType1().shortValue()); // 璐х墿绫诲瀷
+ if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
+ log.error("鍫嗗灈鏈哄懡浠や笅鍙戝け璐ワ紝鍫嗗灈鏈哄彿={}锛屼换鍔℃暟鎹�={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
+ } else {
+ // 淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.鍚婅溅鍏ュ簱涓�
+ Date now = new Date();
+ wrkMast.setWrkSts(3L);
+ wrkMast.setCrnStrTime(now);
+ wrkMast.setModiTime(now);
+ if (wrkMastMapper.updateById(wrkMast) == 0) {
+ log.error("淇敼宸ヤ綔妗ｇ姸鎬� 2.璁惧涓婅蛋 => 3.鍚婅溅鍏ュ簱涓� 澶辫触锛侊紒锛屽伐浣滃彿={}", wrkMast.getWrkNo());
+ }
+ }
+ }
+
+
+
+
+ }
+
}
--
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