From 62b1f39e60f64ec4e05b21d11af3e36f5891a91a Mon Sep 17 00:00:00 2001 From: zc <zc@123> Date: 星期二, 29 四月 2025 20:10:27 +0800 Subject: [PATCH] # --- src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | 282 +++++++++++++++++++++++++++++++++++++++++++++++-------- 1 files changed, 239 insertions(+), 43 deletions(-) diff --git a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java index 8323dac..3ac2728 100644 --- a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java +++ b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java @@ -1,8 +1,10 @@ package com.zy.asrs.service.impl; import com.alibaba.fastjson.JSON; +import com.alibaba.fastjson.JSONArray; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; +import com.core.common.Cools; import com.zy.asrs.domain.enums.NotifyMsgType; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; @@ -20,29 +22,27 @@ import com.zy.core.cache.SlaveConnection; import com.zy.core.dispatcher.ShuttleDispatchUtils; import com.zy.core.enums.*; -import com.zy.core.model.DevpSlave; -import com.zy.core.model.LiftSlave; -import com.zy.core.model.ShuttleSlave; -import com.zy.core.model.Task; -import com.zy.core.model.command.LiftAssignCommand; -import com.zy.core.model.command.LiftCommand; -import com.zy.core.model.command.ShuttleAssignCommand; -import com.zy.core.model.command.ShuttleCommand; +import com.zy.core.model.*; +import com.zy.core.model.command.*; import com.zy.core.model.protocol.ForkLiftStaProtocol; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.ShuttleProtocol; import com.zy.core.model.protocol.StaProtocol; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.DevpThread; +import com.zy.core.thread.LedThread; import com.zy.core.thread.LiftThread; import com.zy.core.thread.ShuttleThread; import com.zy.core.thread.impl.FyDevpThread; +import com.zy.core.thread.impl.NormalLedThread; import com.zy.system.service.ConfigService; +import io.swagger.models.auth.In; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; +import java.io.IOException; import java.util.*; /** @@ -177,15 +177,48 @@ staProtocol = staProtocol.clone(); } Short workNo = staProtocol.getWorkNo(); + // 灏哄妫�娴嬪紓甯� + boolean back = false; + LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); + String errMsg = ""; + if (!back && staProtocol.isBackErr()) { + errMsg = "鍚庤秴闄�"; + back = true; + } + if (!back && staProtocol.isHighErr()) { + errMsg = "瓒呴珮寮傚父"; + back = true; + } + if (!back && staProtocol.isWeightErr()) { + errMsg = "瓒呴噸寮傚父"; + back = true; + } + if (!back && staProtocol.isRightErr()) { + errMsg = "鍙宠秴闄�"; + back = true; + } + if (!back && staProtocol.isLeftErr()) { + errMsg = "宸﹁秴闄�"; + back = true; + } + if (!back && staProtocol.isBarcodeErr()) { + errMsg = "鎵爜寮傚父"; + back = true; + } + // 閫�鍥� + if (back) { + // led 寮傚父鏄剧ず + if (ledThread != null) { + ledThread.error(errMsg); + } + } -// // led 寮傚父鏄剧ず -// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); -// if (ledThread != null) { -// ledThread.error(errMsg); -// } // 鍒ゆ柇鏄惁婊¤冻鍏ュ簱鏉′欢 if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { String barcode = staProtocol.getBarcode(); + if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { + continue; + } // 鍒ゆ柇閲嶅宸ヤ綔妗� WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("barcode", barcode)); if (wrkMast != null && wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { @@ -273,6 +306,42 @@ } else { staProtocol = staProtocol.clone(); } + LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); + String errMsg = ""; + boolean back = false; + if (!back && staProtocol.isBackErr()) { + errMsg = "鍚庤秴闄�"; + back = true; + } + if (!back && staProtocol.isHighErr()) { + errMsg = "瓒呴珮寮傚父"; + back = true; + } + if (!back && staProtocol.isWeightErr()) { + errMsg = "瓒呴噸寮傚父"; + back = true; + } + if (!back && staProtocol.isRightErr()) { + errMsg = "鍙宠秴闄�"; + back = true; + } + if (!back && staProtocol.isLeftErr()) { + errMsg = "宸﹁秴闄�"; + back = true; + } + if (!back && staProtocol.isBarcodeErr()) { + errMsg = "鎵爜寮傚父"; + back = true; + } + // 閫�鍥� + if (back) { + + // led 寮傚父鏄剧ず + if (ledThread != null) { + ledThread.error(errMsg); + } + } + Short workNo = staProtocol.getWorkNo(); if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { String barcode = staProtocol.getBarcode(); @@ -352,6 +421,29 @@ if (wrkMast.getStaNo() == 1026) { locNo = "1200305"; } + //鑾峰彇鎻愬崌鏈轰俊鎭� + LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); + if (liftThread == null) { + continue; + } + + LiftProtocol liftProtocol = liftThread.getStatus(); + if (liftProtocol == null) { + continue; + } + + if (!liftThread.isIdle()) { + continue; + } + + + //鍒ゆ柇鎻愬崌鏈哄唴鏄惁鏈夋墭鐩� + if (liftProtocol.getHasTray()) { + News.info("{}浠诲姟锛寋}鍙锋彁鍗囨満锛屾彁鍗囨満鍐呮棤鎵樼洏锛岀姝㈡淳鍙�", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); + continue; + } + + boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_DEVP"); if (!dispatchShuttle) { News.info("{}浠诲姟锛岃皟搴﹀皬杞﹀け璐�", wrkMast.getWrkNo()); @@ -365,6 +457,8 @@ wrkMast.setModiTime(new Date()); if (!wrkMastService.updateById(wrkMast)) { News.info("{}浠诲姟锛屾洿鏂板伐浣滄。澶辫触", wrkMast.getWrkNo()); + } else { + setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); } } } @@ -399,15 +493,19 @@ if (wrkMast.getStaNo() == 1024) { locNo = "1200305"; } + boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_DEVP"); if (!dispatchShuttle) { News.info("{}浠诲姟锛岃皟搴﹀皬杞﹀け璐�", wrkMast.getWrkNo()); continue; } - + WrkMast wrkMast2 = wrkMastService.selectByMainWrkNo(wrkMast.getWrkNo()); wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); wrkMast.setSystemMsg("");//娓呯┖娑堟伅 wrkMast.setModiTime(now); + if (wrkMast2 != null) { + wrkMast.setShuttleNo(wrkMast2.getShuttleNo()); + } if (!wrkMastService.updateById(wrkMast)) { News.info("{}浠诲姟锛屾洿鏂板伐浣滄。澶辫触", wrkMast.getWrkNo()); } else { @@ -426,8 +524,12 @@ ShuttleProtocol status1 = shuttleThread1.getStatus(); ShuttleProtocol status2 = shuttleThread2.getStatus(); List<String> loc = new ArrayList<>(); - loc.add(status1.getCurrentLocNo()); - loc.add(status2.getCurrentLocNo()); + if (status1 != null) { + loc.add(status1.getCurrentLocNo()); + } + if (status2 != null) { + loc.add(status2.getCurrentLocNo()); + } DevpSlave devpSlave = slaveProperties.getDevp().get(0); // 閬嶅巻鍫嗗灈鏈哄嚭搴撶珯 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); @@ -476,12 +578,39 @@ wrkMast.setModiTime(new Date()); wrkMast.setShuttleNo(null); wrkMastService.updateById(wrkMast); + setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); } } } } } + + private void setLedData(Integer wrkNo, Integer staNo) { + try { + Map<String, Object> param = new HashMap<>(); + param.put("taskNo", wrkNo); + String response = null; + response = new HttpHandler.Builder() + .setUri(wmsUrl) + .setPath("/rpc/led/getTask2") + .setJson(JSON.toJSONString(param)) + .build() + .doPost(); + JSONObject jsonObject = JSON.parseObject(response); + Integer code = jsonObject.getInteger("code"); + if (code.equals(200)) { + String data = jsonObject.getString("data"); + List<LedCommand> wrkDetls = JSONArray.parseArray(data, LedCommand.class); + redisUtil.set("LED_" + staNo, wrkDetls, 30); + log.info("鐢佃鏈烘暟鎹缃細{},{}", staNo, data); + } else { + log.info("鐢佃鏈烘暟鎹缃紓甯革細{},{}", wrkNo, response); + } + } catch (Exception e) { + e.printStackTrace(); + } + } /** * 鍒濆鍖栧疄鏃跺湴鍥� @@ -817,17 +946,17 @@ for (WrkMast wrkMast : wrkMasts) { boolean step0 = this.liftInExecuteStep0(wrkMast);//璁惧涓婅蛋 if (!step0) { - return; + continue; } boolean step1 = this.liftInExecuteStep1(wrkMast);//鎻愬崌鏈烘惉杩� if (!step1) { - return; + continue; } boolean step2 = this.liftInExecuteStep2(wrkMast);//瑙﹀彂鎼繍浠诲姟 if (!step2) { - return; + continue; } } } catch (Exception e) { @@ -848,17 +977,62 @@ if (staProtocol == null) { return false; } - - if (!staProtocol.isAutoing()) { - News.info("{}浠诲姟锛寋}绔欑偣锛屼笉鍦ㄨ嚜鍔ㄧ姸鎬�", wrkMast.getWrkNo(), staProtocol.getSiteId()); - return false; + int led = 1; + if (wrkMast.getSourceStaNo() == 1022) { + led = 3; + } else if (wrkMast.getSourceStaNo() == 1031) { } + // 灏哄妫�娴嬪紓甯� + boolean back = false; + LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led); + String errMsg = ""; + if (!back && staProtocol.isBackErr()) { + errMsg = "鍚庤秴闄�"; + back = true; + } + if (!back && staProtocol.isHighErr()) { + errMsg = "瓒呴珮寮傚父"; + back = true; + } + if (!back && staProtocol.isWeightErr()) { + errMsg = "瓒呴噸寮傚父"; + back = true; + } + if (!back && staProtocol.isRightErr()) { + errMsg = "鍙宠秴闄�"; + back = true; + } + if (!back && staProtocol.isLeftErr()) { + errMsg = "宸﹁秴闄�"; + back = true; + } + if (!back && staProtocol.isBarcodeErr()) { + errMsg = "鎵爜寮傚父"; + back = true; + } + // 閫�鍥� + if (back) { + // led 寮傚父鏄剧ず + if (ledThread != null) { + MessageQueue.offer(SlaveType.Led, led, new Task(3, errMsg)); + ledThread.error(errMsg); + } + } + String barcode = staProtocol.getBarcode(); + if (!staProtocol.isLoading()) { News.info("{}浠诲姟锛寋}绔欑偣锛屾棤鎵樼洏", wrkMast.getWrkNo(), staProtocol.getSiteId()); return false; } if (wrkMast.getSourceStaNo() != 1031) { + if (!staProtocol.isAutoing()) { + News.info("{}浠诲姟锛寋}绔欑偣锛屼笉鍦ㄨ嚜鍔ㄧ姸鎬�", wrkMast.getWrkNo(), staProtocol.getSiteId()); + return false; + } + if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { + return false; + } if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { News.info("{}浠诲姟锛寋}绔欑偣锛屾墭鐩樼爜涓嶅尮閰嶏紝绔欑偣鎵樼洏鐮侊細{}锛屼换鍔℃墭鐩樼爜锛歿}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); return false; @@ -890,6 +1064,7 @@ wrkMast.setSystemMsg("");//娓呯┖娑堟伅 wrkMast.setModiTime(now); if (wrkMastService.updateById(wrkMast)) { + setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); return false; } return false; @@ -969,7 +1144,7 @@ return false; } } else if (sourceStaNo == 1012) { - if (staProtocol.getWorkNo().intValue() != wrkMast.getWrkNo()) { + if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { News.info("{}浠诲姟锛寋}绔欑偣锛屼换鍔″彿涓嶄竴鑷�", wrkMast.getWrkNo(), staProtocol.getSiteId()); return false; } @@ -986,7 +1161,7 @@ } else if (wrkMast.getSourceStaNo() == 1032) { locNo = "0200308"; } - boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); + boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); if (!dispatchShuttle) { News.info("{}浠诲姟锛岃皟搴﹀皬杞﹀け璐�", wrkMast.getWrkNo()); return false; @@ -994,11 +1169,9 @@ int lev = 101; if (wrkMast.getSourceStaNo() == 1021) { - //TODO - // lev = 105; - lev = 1021; + lev = 100 + Utils.getLev(wrkMast.getLocNo()); } else if (wrkMast.getSourceStaNo() == 1031) { - lev = 1031; + lev = 100 + Utils.getLev(wrkMast.getLocNo()); } //鑾峰彇鎻愬崌鏈哄懡浠� List<LiftCommand> liftCommands = liftThread.getPalletInCommand(wrkMast.getWrkNo(), sourceStaNo, lev); @@ -1091,12 +1264,12 @@ for (WrkMast wrkMast : wrkMasts) { boolean step1 = this.liftOutExecuteStep1(wrkMast);//瑙﹀彂鎼繍浠诲姟 if (!step1) { - return; + continue; } boolean step2 = this.liftOutExecuteStep2(wrkMast);//鎻愬崌鏈烘惉杩� if (!step2) { - return; + continue; } } } catch (Exception e) { @@ -1123,11 +1296,10 @@ return false; } if (wrkMast.getStaNo() == 1031) { - //TODO - if (staProtocol.getOutInModel() != 1) { - News.info("{}浠诲姟锛寋}绔欑偣锛屾病鏈夊彲鍑轰俊鍙�", wrkMast.getWrkNo(), staProtocol.getSiteId()); - return false; - } +// if (staProtocol.getOutInModel() != 1) { +// News.info("{}浠诲姟锛寋}绔欑偣锛屾病鏈夊彲鍑轰俊鍙�", wrkMast.getWrkNo(), staProtocol.getSiteId()); +// return false; +// } } else { if (!isOutEnable(devpThread, wrkMast.getStaNo())) { News.info("{}浠诲姟锛寋}绔欑偣锛屾病鏈夊彲鍑轰俊鍙�", wrkMast.getWrkNo(), staProtocol.getSiteId()); @@ -1218,9 +1390,12 @@ //鑾峰彇鎻愬崌鏈哄懡浠� List<LiftCommand> liftCommands = liftThread.getPalletOutCommand(wrkMast.getWrkNo(), sourceLev, wrkMast.getStaNo()); LiftCommand liftCommand = liftCommands.get(0); - - int deviceWrk = commonService.getWorkNo(8);//鐢熸垚鎻愬崌鏈鸿澶囧伐浣滃彿 - liftCommand.setTaskNo(deviceWrk);//鏇存崲闅忔満浠诲姟鍙� +// if (wrkMast.getMainWrkNo() != null) { + liftCommand.setTaskNo(wrkMast.getWrkNo()); +// } else { +// int deviceWrk = commonService.getWorkNo(8);//鐢熸垚鎻愬崌鏈鸿澶囧伐浣滃彿 +// liftCommand.setTaskNo(deviceWrk);//鏇存崲闅忔満浠诲姟鍙� +// } ArrayList<LiftCommand> commands = new ArrayList<>(); commands.add(liftCommand); @@ -1236,7 +1411,9 @@ wrkMast.setLiftNo(liftProtocol.getLiftNo());//鎻愬墠閿佸畾鎻愬崌鏈� wrkMast.setSystemMsg("");//娓呯┖娑堟伅 wrkMast.setModiTime(now); + if (wrkMastService.updateById(wrkMast)) { + setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); //涓嬪彂浠诲姟 liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); return false; @@ -1577,7 +1754,11 @@ wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { //104.鎻愬崌鏈烘惉杩愪腑 ==> 109.鍑哄簱瀹屾垚 - wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); + if (wrkMast.getStaNo() == 1031) { + wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN_2.sts); + } else { + wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); + } wrkMast.setLiftNo(null);//閲婃斁鎻愬崌鏈� } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { //306.鎻愬崌鏈烘惉杩愪腑 ==> 307.鎻愬崌鏈烘惉杩愬畬鎴� @@ -1604,7 +1785,6 @@ //鎻愬崌鏈鸿嚦灏忚溅灞� ==> 鎻愬崌鏈鸿嚦灏忚溅灞傚畬鎴� wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); } - wrkMast.setModiTime(new Date()); if (wrkMastService.updateById(wrkMast)) { liftThread.setSyncTaskNo(0); @@ -1630,7 +1810,7 @@ Map<Integer, StaProtocol> station = devpThread.getStation(); WrkMast wrkMast = null; for (StaProtocol staProtocol : station.values()) { - if (staProtocol.getSiteId() == 1013 || staProtocol.getSiteId() == 1024) { + if ((staProtocol.getSiteId() == 1013 || staProtocol.getSiteId() == 1024) && staProtocol.isLoading()) { wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN.sts)); if (wrkMast != null) { wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); @@ -1641,9 +1821,13 @@ News.error("杈撻�佺嚎宸茬‘璁や笖浠诲姟瀹屾垚鐘舵��,澶嶄綅澶辫触锛屼絾鏈壘鍒板伐浣滄。銆傝緭閫佺嚎鍙�={}锛屽畬缁撳伐浣滃彿={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); } } - } else if (staProtocol.getSiteId() == 1031) { + } else if (staProtocol.getSiteId() == 1031 && staProtocol.isLoading()) { wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN_2.sts)); if (wrkMast != null) { + staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); + staProtocol.setStaNo(Short.parseShort(String.valueOf(1135))); + MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); + News.info("杈撻�佺嚎鍏ュ簱鍛戒护涓嬪彂锛屼换鍔℃暟鎹�={}", JSON.toJSON(wrkMast)); wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); wrkMast.setModiTime(new Date()); if (wrkMastService.updateById(wrkMast)) { @@ -1666,6 +1850,14 @@ try { this.recShuttleErr(); this.recLiftErr(); + LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 1); + ledThread.errorReset(); + ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 2); + ledThread.errorReset(); + ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 3); + ledThread.errorReset(); + ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 4); + ledThread.errorReset(); } catch (Exception e) { News.error("recErr fail", e); } @@ -2189,6 +2381,10 @@ * 鍏ュ嚭搴撴ā寮忓垏鎹㈠嚱鏁� */ public synchronized void ioConvert() { + for (LedSlave led : slaveProperties.getLed()) { + NormalLedThread ledThread = (NormalLedThread) SlaveConnection.get(SlaveType.Led, led.getId()); + ledThread.reset(); + } try { // 鏍规嵁杈撻�佺嚎plc閬嶅巻 FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); -- Gitblit v1.9.1