From 4403382cccf10ad69d540bb9f79bd8edc2c9bba7 Mon Sep 17 00:00:00 2001
From: 1 <1>
Date: 星期一, 20 十月 2025 16:10:00 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 619 ++++++++++++++++++++++++++++++++++++++++++++++++--------
1 files changed, 529 insertions(+), 90 deletions(-)
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index 3fac755..e51db88 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,25 +5,35 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
+import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
+import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
+import com.zy.asrs.entity.BasDevpOpt;
+import com.zy.asrs.entity.BasRgvMap;
+import com.zy.asrs.entity.BasRgvOpt;
+import com.zy.asrs.service.BasDevpOptService;
import com.zy.asrs.service.BasDevpService;
+import com.zy.asrs.service.BasRgvMapService;
+import com.zy.asrs.service.BasRgvOptService;
+import com.zy.common.utils.News;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
+import com.zy.core.cache.SlaveConnection;
+import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
+import com.zy.core.model.protocol.StaError1;
import com.zy.core.model.protocol.StaProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
+import java.nio.charset.StandardCharsets;
import java.text.MessageFormat;
-import java.util.ArrayList;
-import java.util.Date;
-import java.util.List;
-import java.util.Map;
+import java.util.*;
import java.util.concurrent.ConcurrentHashMap;
/**
@@ -38,15 +48,176 @@
private SiemensS7Net siemensS7Net;
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
private short heartBeatVal = 1;
- public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
- add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);add(111);add(112);add(113);add(114);
- add(115);add(116);add(117);add(118);add(119);add(120);add(121);add(122);add(123);add(124);add(125);add(126);add(127);add(128);
- add(200);add(201);add(202);add(203);add(204);add(205);
- add(300);add(301);add(302);add(303);add(304);add(305);add(306);
+ private StaError1 staError1;
+// public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
+//
+// }};
+ public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
+ add(1001);add(1002);add(1004);
+ add(1005);add(1007);
+ add(1008);add(1010);
+ add(1011);add(1012);add(1014);
+ add(1015);add(1016);add(1018);
+ add(1019);add(1021);
+ add(1022);add(1024);
+ add(1025);add(1026);add(1028);
+ add(1029);add(1031);
+ add(1032);add(1033);add(1035);
+ add(1036);add(1037);add(1038);
+ add(1039);add(1040);add(1041);
+ add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);add(1048);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057);
+ add(1058);add(1059);add(1060);add(1061);add(1062);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072);
+ add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079);add(1080);add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087);
+ add(1088);add(1089);add(1090);add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102);
+ add(1103);add(1104);add(1105);add(1106);add(1107);add(1108);add(1109);add(1110);
}};
+
+ public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
+ add(2001);add(2003);
+ add(2004);add(2006);
+ add(2007);add(2009);
+ add(2010);add(2012);
+ add(2013);add(2015);
+ add(2016);add(2018);
+ add(2019);add(2021);
+ add(2022);add(2024);
+ add(2028);add(2030);
+ add(2025);add(2027);
+ add(2031);add(2033);
+ add(2034);add(2035);add(2037);
+// add(2041);add(2042);add(2043);add(2044);
+// add(2045);add(2046);add(2047);add(2048);
+// add(2101);add(2102);add(2103);add(2104);add(2105);add(2106);add(2107);add(2108);add(2109);add(2110);
+// add(2111);add(2112);add(2113);add(2114);add(2115);add(2116);add(2117);add(2118);add(2119);add(2120);
+ add(4001);add(4003);add(4004);add(4006);
+ }};
+
+ // 绔欑偣鍋忕Щ閲忔槧灏勮〃
+ public static final Map<Integer, Integer> siteOffsetMap = new HashMap<Integer, Integer>() {{
+ put(1001, 0);put(1002, 116);put(1003, 208);put(1004, 300);put(1005, 392);put(1006, 508);put(1007, 600);
+ put(1008, 692);put(1009, 808);put(1010, 900);put(1011, 992);put(1012, 1108);put(1013, 1200);put(1014, 1292);
+ put(1015, 1384);put(1016, 1500);put(1017, 1592);put(1018, 1684);put(1019, 1776);put(1020, 1892);put(1021, 1984);
+ put(1022, 2076);put(1023, 2192);put(1024, 2284);put(1025, 2376);put(1026, 2492);put(1027, 2584);put(1028, 2676);
+ put(1029, 0);put(1030, 116);put(1031, 208);put(1032, 300);put(1033, 416);put(1034, 508);put(1035, 600);
+ put(1036, 692);put(1037, 784);put(1038, 876);put(1039, 968);put(1040, 1084);put(1041, 1176);
+ put(1042, 0);put(1043, 92);put(1044, 184);put(1045, 276);put(1046, 368);put(1047, 460);
+ put(1048, 552);put(1049, 644);put(1050, 736);put(1051, 828);put(1052, 992);put(1053, 1084);
+ put(1054, 0);put(1055, 92);put(1056, 256);put(1057, 348);put(1058, 512);put(1059, 604);put(1060, 600);
+ put(1061, 788);put(1062, 880);put(1063, 972);put(1064, 1064);put(1065, 1156);put(1066, 1320);put(1067, 1412);
+ put(1068, 1576);put(1069, 1668);put(1070, 1832);put(1071, 1924);put(1072, 2016);put(1073, 2108);put(1074, 2200);
+ put(1075, 2292);put(1076, 2384);put(1077, 2476);put(1078, 2640);put(1079, 2732);
+ put(1080, 0);put(1081, 92);put(1082, 256);put(1083, 348);put(1084, 512);put(1085, 604);put(1086, 696);
+ put(1087, 860);put(1088, 952);put(1089, 1044);put(1090, 1208);put(1091, 1300);put(1092, 1392);put(1093, 1556);
+ put(1094, 1648);put(1095, 1740);put(1096, 1904);put(1097, 1996);put(1098, 2160);put(1099, 2252);put(1100, 2344);
+ put(1101, 2508);put(1102, 2600);put(1103, 2692);put(1104, 2784);put(1105, 2876);
+ put(1106, 2968);put(1107, 3060);put(1108, 3152);put(1109, 3244);put(1110, 3336);
+
+ put(2001, 392);put(2002, 116);put(2003, 208);put(2004, 0);put(2005, 300);
+ put(2006, 508);put(2007, 692);put(2008, 600);put(2009, 808);put(2010, 992);
+ put(2011, 900);put(2012, 1108);put(2013, 1500);put(2014, 1292);put(2015, 1200);
+ put(2016, 1384);put(2017, 1616);put(2018, 1708);put(2019, 1800);put(2020, 1916);
+ put(2021, 2008);put(2022, 2100);put(2023, 2216);put(2024, 2308);put(2025, 2400);
+ put(2026, 2516);put(2027, 2608);put(2028, 2792);put(2029, 2700);put(2030, 2908);
+ put(2031, 464);put(2032, 348);put(2033, 556);put(2034, 92);put(2035, 0);
+ put(2037, 256);
+
+ put(4001, 0);put(4002, 116);put(4003, 508);put(4004, 392);put(4005, 300);
+ put(4006, 208);
+ // 鍏朵粬绔欑偣鍚岀悊缁х画鍔�
+ }};
+
+ public static final Map<Integer, Integer> siteErrOffsetMap = new HashMap<Integer, Integer>() {{
+ put(1036, 512);put(1103, 476);put(1047, 452);put(2037, 270);put(4001,294);
+
+ }};
+
+ // 鐗规畩绔欑偣闆嗗悎
+ private static final Set<Integer> specialSites = new HashSet<>(
+ Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039,2004,2001,2007,2010,2016,2013,2019,2022,2025,2028,4001,4004));
+
+ // 鐗规畩绔欑偣闆嗗悎
+ private static final Set<Integer> specialSites2 = new HashSet<>(
+ Arrays.asList(1051,1055,1057,1065,1067,1069,1077,1081,1083,1086,1089,1092,1095,1097,1100,2034));
+
+ private static final Set<Integer> specialSites3 = new HashSet<>(//鏈烘鑷傜珯鐐�
+ Arrays.asList(1098,1093,1087,1082,1074,1071,1061,1058));
+
+
+ public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
+ add(0); add(1); add(2);
+ }};
+ public static final ArrayList<Integer> BarcodeList2 = new ArrayList<Integer>() {{
+ add(3); add(4); add(5);
+ }};
+ public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
+ add(1103);add(1036);add(1047);add(2037);
+ }};
+
+ private Integer count=0;
+
+ // 鍋忕Щ閲忚绠楁柟娉�
+ public static int getOffsetBySiteId(int siteId) {
+ int offset = 0;
+ if (specialSites.contains(siteId)) {
+ offset = 96; // 鐗规畩绔欑偣鍗� 96
+ } else {
+ offset = 72; // 鏅�氱珯鐐瑰崰 72
+ }
+ return offset;
+ }
+ // 鍋忕Щ閲忚绠楁柟娉�
+ public static int getOffsetBySiteId2(int siteId) {
+ int offset = 0;
+ if (specialSites.contains(siteId)) {
+ offset = 72; // 鐗规畩绔欑偣鍗� 72
+ } else {
+ offset = 60; // 鏅�氱珯鐐瑰崰 60
+ }
+ return offset;
+ }
+
+ /**
+ * 鏉＄爜鏁伴噺
+ */
+ private int barcodeSize = 6;
+
+ /**
+ * 鍏ュ嚭搴撴ā寮�
+ * 0锛氭湭鐭�
+ * 1锛氬叆搴撳惎鍔ㄤ腑
+ * 2.鍏ュ簱妯″紡
+ * 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
+ * 4.鍑哄簱妯″紡
+ */
+ public IoModeType ioModeOf2F = IoModeType.NONE;
+// public IoModeType ioMode = IoModeType.NONE;
+ public IoModeType ioModeOf4F = IoModeType.NONE;
+// public IoModeType ioMode = IoModeType.NONE;
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
+ }
+
+ private ArrayList<Integer> getStaNo() {
+ switch (slave.getId()) {
+ case 1:
+ return staNos1;
+ case 2:
+ return staNos2;
+ default:
+ throw new CoolException("鏈嶅姟鍣ㄥ紓甯�");
+ }
+ }
+
+ private ArrayList<Integer> getBarcodeList() {
+ switch (slave.getId()) {
+ case 1:
+ return BarcodeList;
+ case 2:
+ return BarcodeList2;
+ default:
+ throw new CoolException("鏈嶅姟鍣ㄥ紓甯�");
+ }
}
@Override
@@ -68,17 +239,48 @@
// 鍐欐暟鎹� ID+鐩爣绔�
case 2:
write((StaProtocol)task.getData());
+ log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
break;
default:
break;
}
// 蹇冭烦
// heartbeat();
- Thread.sleep(400);
+ Thread.sleep(100);
} catch (Exception e) {
e.printStackTrace();
}
+ }
+ }
+ /**
+ * 鍒濆鍖栫珯鐐圭姸鎬�
+ */
+ private void initSite() {
+ count ++;
+ ArrayList<Integer> staNos = getStaNo();
+ if(count > 77) {
+ // 绔欑偣缂栧彿
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
+ if (null == staProtocol) {
+ staProtocol = new StaProtocol();
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
+ }
+ staProtocol.setWorkNo(0); // ID
+ staProtocol.setAutoing(false); // 鑷姩
+ staProtocol.setLoading(false); // 鏈夌墿
+ staProtocol.setInEnable(false); // 鍙叆
+ staProtocol.setOutEnable(false); // 鍙嚭
+ staProtocol.setEmptyMk(false); // 绌烘澘淇″彿
+ staProtocol.setStaNo((short) 0); // 鐩爣绔�
+
+ if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
+ count = 0;
}
}
@@ -92,12 +294,13 @@
if(connect.IsSuccess){
result = true;
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴鎴愬姛 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.info("杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.info("SiemensDevp"+" - 1"+" - 杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
} else {
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.error("SiemensDevp"+" - 2"+" - 杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
}
siemensS7Net.ConnectClose();
+ initSite();
return result;
}
@@ -105,9 +308,37 @@
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
private void read() throws InterruptedException {
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) 140);
- if (result.IsSuccess) {
- for (int i = 0; i < 35; i++) {
+// // 鏇存柊鍏ュ嚭搴撴ā寮�
+// updateIoMode();
+ ArrayList<Integer> staNos = getStaNo();
+ int staNoSize = staNos.size();
+ OperateResultExOne<byte[]> result = null;
+ OperateResultExOne<byte[]> result1 = null;
+ OperateResultExOne<byte[]> result2 = null;//1029-1037
+ OperateResultExOne<byte[]> result3 = null;//1042-1053
+ OperateResultExOne<byte[]> result4 = null;//1054-1079
+ OperateResultExOne<byte[]> result5 = null;//1080-1110
+ OperateResultExOne<byte[]> resultErr = null;
+ if(staNoSize == 99){
+ result1 = siemensS7Net.Read("DB100.0", (short) (2768));//1001-1028
+ result2 = siemensS7Net.Read("DB101.0", (short) (1268));//1029-1037
+ result3 = siemensS7Net.Read("DB104.0", (short) (1268));//1042-1053
+ result4 = siemensS7Net.Read("DB103.0", (short) (2824));//1054-1079
+ result5 = siemensS7Net.Read("DB102.0", (short) (3428));//1080-1110
+ resultErr = siemensS7Net.Read("DB3.0", (short) (536));
+ }else{
+ result1 = siemensS7Net.Read("DB200.0", (short) (3000));//2001-2030
+ result2 = siemensS7Net.Read("DB201.0", (short) (720));//2031-2037
+ result3 = siemensS7Net.Read("DB400.0", (short) (600));//4001-4006
+ resultErr = siemensS7Net.Read("DB3.0", (short) (354));
+
+ }
+
+
+
+
+ if (result1.IsSuccess && result2.IsSuccess) {
+ for (int i = 0; i < staNoSize; i++) {
Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
StaProtocol staProtocol = station.get(siteId);
if (null == staProtocol) {
@@ -115,69 +346,148 @@
staProtocol.setSiteId(siteId);
station.put(siteId, staProtocol);
}
- staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*2)); // 宸ヤ綔鍙�
- staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*2 + 70)); // 鐩爣绔�
- }
- }
- Thread.sleep(50);
- OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB100.180", (short) 28);
- if (result0.IsSuccess) {
- for (int i = 0; i < 7; i++) {
- Integer siteId = staNos.get(i + 35); // 绔欑偣缂栧彿
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
+ staProtocol.setSiteId(siteId);
+ if (staNoSize == 99) {
+ if (siteId < 1029) {
+ result = result1;
+ } else if (siteId < 1042) {
+ result = result2;
+ } else if (siteId < 1054) {
+ result = result3;
+ } else if (siteId < 1080) {
+ result = result4;
+ } else if (siteId < 1111) {
+ result = result5;
+ }
+ }else{
+ if (siteId < 2031) {
+ result = result1;
+ } else if (siteId < 4001) {
+ result = result2;
+ } else {
+ result = result3;
+ }
}
- staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 宸ヤ綔鍙�
- staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2 + 14)); // 鐩爣绔�
- }
- }
- Thread.sleep(50);
- OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.140", (short) 35);
- if (result1.IsSuccess) {
- for (int i = 0; i < 35; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i, 1);
- StaProtocol staProtocol = station.get(siteId);
- staProtocol.setAutoing(status[0]); // 鑷姩
- staProtocol.setLoading(status[1]); // 鏈夌墿
- staProtocol.setInEnable(status[2]); // 鍙叆
- staProtocol.setOutEnable(status[3]);// 鍙嚭
- staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
- staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
- staProtocol.setHigh(status[6]); // 楂樺簱浣�
- staProtocol.setLow(status[7]); // 浣庡簱浣�
+ // 鑾峰彇璇ョ珯鐐瑰搴旂殑鍋忕Щ閲�
+ Integer offset = siteOffsetMap.get(siteId);
+ if (offset == null) {
+ continue; // 濡傛灉娌″畾涔夊亸绉婚噺锛岃烦杩�
+ }
+ Integer offset2 = getOffsetBySiteId(siteId);
+ Integer offset3 = getOffsetBySiteId2(siteId);
+ if(siteId == 1040){
+ boolean[] full = siemensS7Net.getByteTransform().TransBool(result.Content, offset, 2);
+ staProtocol.setFull(full[0]);
+ }
+ staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2)); // 宸ヤ綔鍙�
+ staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 12)); // 鐩爣绔�
+ staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 16))); //鏉＄爜
- if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ if(specialSites2.contains(siteId)){
+ staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 48)); // 鐩爣绔�
+ staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 52))); //鏉＄爜
+ }
+ if(staNosErrList.contains(siteId)){
+ Integer offsetErr = siteErrOffsetMap.get(siteId);
+ boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(resultErr.Content, offsetErr, 2);
+ staProtocol.setFrontErr(statusErr[2]);
+ staProtocol.setBackErr(statusErr[3]);
+ staProtocol.setHighErr(statusErr[5]);
+ staProtocol.setLeftErr(statusErr[11]);
+ staProtocol.setRightErr(statusErr[12]);
+// 鍙栧嚭454~458浣嶇疆鐨�5涓瓧鑺�
+ byte[] bytes = Arrays.copyOfRange(resultErr.Content, (offsetErr + 14), (offsetErr + 19));
+// 杞崲鎴愬瓧绗︿覆锛圫7閲孋HAR鏄崟瀛楄妭缂栫爜锛岀洿鎺SCII鍗冲彲锛�
+ String plcStr = new String(bytes, StandardCharsets.US_ASCII).trim();
+// 鍒ゆ柇鏄惁绛変簬 "error"
+ staProtocol.setBarcodeErr("error".equalsIgnoreCase(plcStr));
+ }
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 1);
+ staProtocol.setAutoing(!status[0]); // 鑷姩
+ boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3);
+ boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(result.Content, offset + 54, 1);
+ boolean loading = false;
+ if(!status1[0])
+// && statusErr[2])
+ {
+ loading = true;
+ }
+ staProtocol.setLoading(loading); // 鏈夌墿
+
+ staProtocol.setInEnable(status1[2]); // 鍙叆
+ staProtocol.setOutEnable(status1[2]);// 鍙嚭
+ staProtocol.setErr(status1[6]);
+// staProtocol.setInEnable(status1[1]); // 鍙叆
+// staProtocol.setOutEnable(status1[3]);// 鍙嚭
+// staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
+// staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
+// staProtocol.setHigh(status[6]); // 楂樺簱浣�
+// staProtocol.setLow(status[7]); // 浣庡簱浣�
+
+ if (!staProtocol.isPakMk() && (!staProtocol.isLoading() || staProtocol.getWorkNo()==0)) {
staProtocol.setPakMk(true);
}
}
}
- Thread.sleep(50);
- OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.208", (short) 7);
- if (result2.IsSuccess) {
- for (int i = 0; i < 7; i++) {
- Integer siteId = staNos.get(i + 35); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result2.Content, i, 1);
- StaProtocol staProtocol = station.get(siteId);
- staProtocol.setAutoing(status[0]); // 鑷姩
- staProtocol.setLoading(status[1]); // 鏈夌墿
- staProtocol.setInEnable(status[2]); // 鍙叆
- staProtocol.setOutEnable(status[3]);// 鍙嚭
- staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
- staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
- staProtocol.setHigh(status[6]); // 楂樺簱浣�
- staProtocol.setLow(status[7]); // 浣庡簱浣�
+ //鏉＄爜鎵弿鍣�
- if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
- staProtocol.setPakMk(true);
+ ArrayList<Integer> barcodeList = getBarcodeList();
+ OperateResultExOne<byte[]> reasultBarcode1 = siemensS7Net.Read("DB101.780", (short) 4);//1036
+ OperateResultExOne<byte[]> reasultBarcode2 = siemensS7Net.Read("DB104.548", (short) 4);//1047
+ OperateResultExOne<byte[]> reasultBarcode3 = siemensS7Net.Read("DB102.2780", (short) 4);//1103
+ OperateResultExOne<byte[]> reasultBarcode4 = siemensS7Net.Read("DB201.344", (short) 4);//2037
+ OperateResultExOne<byte[]> reasultBarcode5 = siemensS7Net.Read("DB400.112", (short) 4);//4001
+
+ if(barcodeList.get(0) == 0){
+ if(reasultBarcode1.IsSuccess){
+ Integer barcodeId = barcodeList.get(0);
+ String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode1.Content, 0));
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+
+ }
+ if(reasultBarcode2.IsSuccess){
+ Integer barcodeId = barcodeList.get(1);
+ String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode2.Content, 0));
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+
+ }
+ if(reasultBarcode3.IsSuccess){
+ Integer barcodeId = barcodeList.get(2);
+ String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode3.Content, 0));
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+
+ }
+ }else if(barcodeList.get(0) == 3){
+ if(reasultBarcode4.IsSuccess){
+ Integer barcodeId = barcodeList.get(0);
+ String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode4.Content, 0));
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + +1);
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
+ }
+ }
+ if(reasultBarcode5.IsSuccess){
+ Integer barcodeId = barcodeList.get(1);
+ String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode5.Content, 0));
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + +1);
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
}
}
}
- if (result.IsSuccess && result0.IsSuccess && result1.IsSuccess && result2.IsSuccess) {
+
+ if (result1.IsSuccess && result2.IsSuccess) {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛",DateUtils.convert(new Date()), slave.getId()));
@@ -188,18 +498,21 @@
StaProtocol staProtocol = station.get(siteId);
basDevps.add(staProtocol.toSqlModel());
}
+
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
- if (!basDevpService.updateBatchById(basDevps)) {
+ if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
}
} catch (Exception e) {
+ initSite();
+ e.printStackTrace();
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+ News.error("SiemensDevp"+" - 3"+" - 鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+// log.error("璇诲彇杈撻�佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
}
@@ -210,32 +523,157 @@
if (null == staProtocol) {
return;
}
+ ArrayList<Integer> staNos = getStaNo();
int index = staNos.indexOf(staProtocol.getSiteId());
- OperateResult write;
- OperateResult write1;
- // 涓�鏈�
- if (staProtocol.getSiteId() < 300) {
- write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
- Thread.sleep(100);
- write1 = siemensS7Net.Write("DB100." + (index*2 + 70), staProtocol.getStaNo()); // 鐩爣绔�
- // 浜屾湡
- } else {
- write = siemensS7Net.Write("DB100." + (index-35)*2 + 180, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
- Thread.sleep(100);
- write1 = siemensS7Net.Write("DB100." + ((index-35)*2 + 14) + 180, staProtocol.getStaNo()); // 鐩爣绔�
+ Integer siteId = staProtocol.getSiteId();
+ // 鑾峰彇璇ョ珯鐐瑰搴旂殑鍋忕Щ閲�
+ Integer offset = siteOffsetMap.get(siteId);
+ Integer offset2 = getOffsetBySiteId(siteId);
+ Integer offset3 = getOffsetBySiteId2(siteId);
+ OperateResult write = null;
+ OperateResult write1 = null;
+ //浠诲姟涓嬪彂娆℃暟
+ int writeCount = 0;
+ do {
+
+ if(siteId < 1029){
+ write = siemensS7Net.Write("DB100." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ write1 = siemensS7Net.Write("DB100." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else if(siteId < 1042){
+ write = siemensS7Net.Write("DB101." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ write1 = siemensS7Net.Write("DB101." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else if(siteId < 1054){
+ write = siemensS7Net.Write("DB104." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }else if(siteId < 1080){
+ write = siemensS7Net.Write("DB103." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }else if(siteId < 1111){
+ write = siemensS7Net.Write("DB102." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }else if(siteId < 2031){
+ write = siemensS7Net.Write("DB200." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }else if(siteId < 4000){
+ write = siemensS7Net.Write("DB201." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }else{
+ write = siemensS7Net.Write("DB400." + (offset + offset2), staProtocol.getWorkNo()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(specialSites2.contains(siteId)){
+ write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }else{
+ write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 鐩爣绔�
+ }
+ }
+ if(write.IsSuccess && write1.IsSuccess){
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ break;
+ }
+ else {
+ writeCount++;
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ }
+ }while (writeCount<5);
+ try {
+ // 鏃ュ織璁板綍
+ BasDevpOptService bean = SpringUtils.getBean(BasDevpOptService.class);
+ BasDevpOpt basDevpOpt = new BasDevpOpt(
+ staProtocol.getWorkNo(),
+ new Date(),
+ staProtocol.getSiteId(),
+ (int)staProtocol.getStaNo(),
+ new Date(),
+ String.valueOf(staProtocol.isLoading()),
+ staProtocol.getBarcode(),
+ staProtocol.isFrontErr()? 1L:0L,
+ staProtocol.isBackErr()? 1L:0L,
+ staProtocol.isHighErr()? 1L:0L,
+ staProtocol.isLeftErr()? 1L:0L,
+ staProtocol.isRightErr()? 1L:0L,
+ staProtocol.isBarcodeErr()? 1L:0L
+
+ );
+ bean.insert(basDevpOpt);
+ } catch (Exception ignore) {
+ log.error(ignore.getMessage());
}
- if (!write.IsSuccess || !write1.IsSuccess) {
+ if (!write.IsSuccess) {
staProtocol = station.get(staProtocol.getSiteId());
- if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
+ if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0 && !staProtocol.isLoading()) {
staProtocol.setPakMk(true);
}
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", slave.getId(), JSON.toJSON(staProtocol)));
- log.error("鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
+ News.error("SiemensDevp"+" - 4"+" - 鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
- log.info("杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
+ News.info("SiemensDevp"+" - 5"+" - 杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
}
+ }
+
+ // 鏇存柊鍏ュ嚭搴撴ā寮�
+ private void updateIoMode() throws InterruptedException {
+ if (this.ioModeOf2F != IoModeType.NONE) {
+ if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
+ News.error("SiemensDevp"+" - 6"+" - 鍐欏叆杈撻�佺嚎2F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
+ }
+ }
+ }
+ public Integer getRgvPosI(Integer pos) {
+ if (pos == null) return 0;
+
+ // key: 绔欑偣鍙� value: 鍩哄噯鐗╃悊浣嶇疆
+ Map<Integer, Integer> posMap = new HashMap<>();
+ posMap.put(1004, 6534);
+ posMap.put(1007, 33634);
+ posMap.put(1010, 75174);
+ posMap.put(1014, 102124);
+ posMap.put(1018, 138224);
+ posMap.put(1021, 178034);
+ posMap.put(1024, 219684);
+ posMap.put(1028, 246724);
+ posMap.put(1031, 288194);
+ posMap.put(1035, 315204);
+ int tolerance = 50; // 鍏佽璇樊鑼冨洿
+
+ for (Map.Entry<Integer, Integer> entry : posMap.entrySet()) {
+ int site = entry.getKey();
+ int basePos = entry.getValue();
+ if (Math.abs(pos - basePos) <= tolerance) {
+ return site;
+ }
+ }
+
+ return 0; // 娌″尮閰嶅埌绔欑偣
}
/**
@@ -249,7 +687,7 @@
}
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
if (!write.IsSuccess) {
- log.error("杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
+ News.error("SiemensDevp"+" - 7"+" - 杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
}
}
@@ -270,13 +708,14 @@
}
public static void main(String[] args) {
- System.out.println(staNos.size());
- for (int i = 0; i<staNos.size(); i++) {
+ System.out.println(staNos1.indexOf(129));
+ System.out.println(staNos1.size());
+ for (int i = 0; i<staNos1.size(); i++) {
// System.out.println(i*2);
// System.out.println(i*2 + 200);
// System.out.println(i);
}
- int index = staNos.indexOf(128);
+ int index = staNos1.indexOf(128);
System.out.println(index*2);
System.out.println(index*2 + 200);
}
--
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