From 1c80f6410a4bd8d2d7cfece250d32b9bbac98ef8 Mon Sep 17 00:00:00 2001
From: pang.jiabao <pang_jiabao@163.com>
Date: 星期三, 17 九月 2025 10:08:58 +0800
Subject: [PATCH] WCS配置完善
---
src/main/java/com/zy/core/thread/SiemensDevpThread.java | 284 ++++++++++++++++++++++++++++++++------------------------
1 files changed, 164 insertions(+), 120 deletions(-)
diff --git a/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index ee67550..1d45d5c 100644
--- a/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,18 +5,23 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
+import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
-import com.zy.asrs.entity.BasDevp;
-import com.zy.asrs.service.BasDevpService;
+import com.core.exception.CoolException;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
+import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
+import com.zy.core.model.protocol.StaError1;
import com.zy.core.model.protocol.StaProtocol;
+import com.zy.entity.BasDevp;
+import com.zy.service.BasDevpService;
+import com.zy.utils.News;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -39,24 +44,39 @@
private SiemensS7Net siemensS7Net;
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
private short heartBeatVal = 1;
+ private StaError1 staError1;
public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
- add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);
- add(110);add(111);add(112);add(113);add(114);add(115);add(116);add(117);add(118);add(119);
- add(120);add(121);add(122);add(123);add(124);add(125);add(126);add(127);add(128);add(129);
- add(130);add(131);add(132);add(133);add(134);add(135);add(136);add(137);add(138);add(139);
- add(140);add(141);add(142);add(143);add(144);add(145);add(146);add(147);add(148);add(149);
- add(150);add(151);add(152);add(153);add(154);add(155);add(156);add(157);add(158);add(159);
- add(160);add(161);add(162);add(163);add(164);add(165);add(166);add(167);add(168);add(169);
- add(170);add(171);add(172);add(173);add(174);add(175);add(176);add(177);add(178);add(179);
- add(180);add(181);add(182);
- add(183);add(184);add(185);add(186);add(187);add(188);add(189);
- add(190);add(191);add(192);
+ add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);
}};
- public IoModeType ioMode = IoModeType.NONE;
+ public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
+ add(1); add(2);
+ }};
+ public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
+ add(101); add(103);
+ }};
+
+ /**
+ * 鏉＄爜鏁伴噺
+ */
+ private int barcodeSize = 2;
+
+ /**
+ * 鍏ュ嚭搴撴ā寮�
+ * 0锛氭湭鐭�
+ * 1锛氬叆搴撳惎鍔ㄤ腑
+ * 2.鍏ュ簱妯″紡
+ * 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
+ * 4.鍑哄簱妯″紡
+ */
+ public IoModeType ioModeOf101 = IoModeType.NONE;
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
+ }
+
+ private ArrayList<Integer> getStaNo() {
+ return staNos;
}
@Override
@@ -78,18 +98,46 @@
// 鍐欐暟鎹� ID+鐩爣绔�
case 2:
write((StaProtocol)task.getData());
+// log.error("杈撻�佺嚎涓嬪彂鍛戒护锛�"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
break;
default:
break;
}
// 蹇冭烦
// heartbeat();
- Thread.sleep(400);
+ Thread.sleep(100);
} catch (Exception e) {
e.printStackTrace();
}
}
+ }
+
+ /**
+ * 鍒濆鍖栫珯鐐圭姸鎬�
+ */
+ private void initSite() {
+ ArrayList<Integer> staNos = getStaNo();
+ // 绔欑偣缂栧彿
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = station.get(siteId);
+ if (null == staProtocol) {
+ staProtocol = new StaProtocol();
+ staProtocol.setSiteId(siteId);
+ station.put(siteId, staProtocol);
+ }
+ staProtocol.setWorkNo(0); // ID
+ staProtocol.setAutoing(false); // 鑷姩
+ staProtocol.setLoading(false); // 鏈夌墿
+ staProtocol.setInEnable(false); // 鍙叆
+ staProtocol.setOutEnable(false); // 鍙嚭
+ staProtocol.setEmptyMk(false); // 绌烘澘淇″彿
+ staProtocol.setStaNo((short) 0); // 鐩爣绔�
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
}
@Override
@@ -102,24 +150,25 @@
if(connect.IsSuccess){
result = true;
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴鎴愬姛 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.info("杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.info("SiemensDevp"+" - 1"+" - 杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
} else {
OutputQueue.DEVP.offer(MessageFormat.format( "銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ News.error("SiemensDevp"+" - 2"+" - 杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
}
siemensS7Net.ConnectClose();
+ initSite();
return result;
}
/**
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
- private void read() throws InterruptedException {
-// // 鏇存柊鍏ュ嚭搴撴ā寮�
-// updateIoMode();
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) 186);
+ private void read() {
+
+ // 璇讳竴妤艰繛缁�8涓珯鐐�
+ OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (8*8));
if (result.IsSuccess) {
- for (int i = 0; i < 93; i++) {
+ for (int i = 0; i < 8; i++) {
Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
StaProtocol staProtocol = station.get(siteId);
if (null == staProtocol) {
@@ -127,30 +176,11 @@
staProtocol.setSiteId(siteId);
station.put(siteId, staProtocol);
}
- staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*2)); // 宸ヤ綔鍙�
- }
- }
- Thread.sleep(200);
- OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186);
- if (result0.IsSuccess) {
- for (int i = 0; i < 93; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 鐩爣绔�
- }
- }
- Thread.sleep(200);
- OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB102.0", (short) 186);
- if (result1.IsSuccess) {
- for (int i = 0; i < 93; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
- StaProtocol staProtocol = station.get(siteId);
+ staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 宸ヤ綔鍙�
+
+ staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 鐩爣绔�
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
staProtocol.setAutoing(status[0]); // 鑷姩
staProtocol.setLoading(status[1]); // 鏈夌墿
staProtocol.setInEnable(status[2]); // 鍙叆
@@ -166,46 +196,53 @@
}
}
- Thread.sleep(200);
- OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB300.0", (short) 10);
- if (result3.IsSuccess) {
-// Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- Integer siteId = 0;
- for (int i = 0; i < 5; i++) {
- switch (i){
- case 0:
- siteId = 100;
- break;
- case 1:
- siteId = 102;
- break;
- case 2:
- siteId = 104;
- break;
- case 3:
- siteId = 106;
- break;
- case 4:
- siteId = 108;
- break;
+ // 鏉＄爜鎵弿鍣�
+ OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.1672", (short) ((BarcodeList.size()+1) * 8)); // 涓嶈繛缁�
+ if (barcodeResult.IsSuccess) {
+ for (int i = 0; i < BarcodeList.size(); i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*16,8, "UTF-8");
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i));
+ if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
+ barcodeThread.setBarcode(barcode);
}
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- short value = siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2);
- staProtocol.setInQty(value); // 鍏ュ簱鏆傚瓨鏁�
}
}
-// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
-// if (result2.IsSuccess) {
-// this.ioMode = IoModeType.get(result2.Content);
-// }
+ // 澶栧舰妫�娴�
+ OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.1652", (short) ((staNosErrList.size()+1)*4)); // 涓嶈繛缁紝澶氳涓棿涓�涓�
+ if (resultErr.IsSuccess){
+ for (int i = 0;i<staNosErrList.size();i++){
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*8+2, 1);
+ StaProtocol staProtocol = station.get(staNosErrList.get(i));
+ staProtocol.setFrontErr(status[0]);
+ staProtocol.setBackErr(status[1]);
+ staProtocol.setHighErr(status[2]);
+ staProtocol.setLeftErr(status[3]);
+ staProtocol.setRightErr(status[4]);
+ staProtocol.setWeightErr(status[5]);
+ staProtocol.setBarcodeErr(status[6]);
+ }
+ }
- if (result.IsSuccess && result0.IsSuccess && result1.IsSuccess) {
+ // 璇讳竴妤艰繛缁�8涓珯鐐癸紝鏁呴殰淇℃伅鍙嶉
+ OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.3312", (short) (8*2));
+ if (resultErr2.IsSuccess) {
+ for (int i = 0; i < 8; i++) {
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*2 + 1, 1);
+ StaProtocol staProtocol = station.get(staNos.get(i)); // 绔欑偣缂栧彿
+ staProtocol.setBreakerErr(status[0]);
+ staProtocol.setInfraredErr(status[1]);
+ staProtocol.setOutTimeErr(status[2]);
+ staProtocol.setSeizeSeatErr(status[3]);
+ staProtocol.setWrkYgoodsN(status[4]);
+ staProtocol.setInverterErr(status[5]);
+ staProtocol.setContactErr(status[6]);
+ staProtocol.setUpcontactErr(status[7]);
+
+ }
+ }
+
+ if (result.IsSuccess) {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛",DateUtils.convert(new Date()), slave.getId()));
@@ -222,9 +259,10 @@
throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
}
} catch (Exception e) {
+ initSite();
e.printStackTrace();
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- log.error("鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
+ News.error("SiemensDevp"+" - 3"+" - 鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
} else {
@@ -240,31 +278,49 @@
if (null == staProtocol) {
return;
}
- int index = staNos.indexOf(staProtocol.getSiteId());
- OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 宸ヤ綔鍙�
- Thread.sleep(500);
- OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 鐩爣绔�
- if (!write.IsSuccess || !write1.IsSuccess) {
+ int address = -1;
+ switch (staProtocol.getSiteId()) {
+ case 100: address = 0; break;
+ case 101: address = 4; break;
+ case 102: address = 8; break;
+ case 103: address = 12; break;
+ case 104: address = 16; break;
+ case 105: address = 20; break;
+ case 106: address = 24; break;
+ case 107: address = 28; break;
+ default:
+ }
+ if(address == -1) {
+ throw new CoolException("鍐欏叆绔欑偣寮傚父锛�" + staProtocol.getSiteId());
+ }
+ OperateResult write;
+ OperateResult write1;
+ //浠诲姟涓嬪彂娆℃暟
+ int writeCount = 0;
+ do {
+ write1 = siemensS7Net.Write("DB100." + (address+2), staProtocol.getStaNo()); // 鐩爣绔�
+ write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo().shortValue()); // 宸ヤ綔鍙�
+ Thread.sleep(200);
+ if(write.IsSuccess && write1.IsSuccess){
+ break;
+ }
+ else {
+ writeCount++;
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ }
+ }while (writeCount<5);
+
+ if (!write.IsSuccess) {
staProtocol = station.get(staProtocol.getSiteId());
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
staProtocol.setPakMk(true);
}
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", slave.getId(), JSON.toJSON(staProtocol)));
- log.error("鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
+ News.error("SiemensDevp"+" - 4"+" - 鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
} else {
OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
- log.info("杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
- }
- }
-
- // 鏇存柊鍏ュ嚭搴撴ā寮�
- private void updateIoMode() throws InterruptedException {
- if (this.ioMode != IoModeType.NONE) {
- if (!siemensS7Net.Write("DB200", this.ioMode.id).IsSuccess) {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎1F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={1}", slave.getId()));
- log.error("鍐欏叆杈撻�佺嚎1F鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎plc缂栧彿={}", slave.getId());
- }
+ News.info("SiemensDevp"+" - 5"+" - 杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", slave.getId(), JSON.toJSON(staProtocol));
}
}
@@ -279,7 +335,7 @@
}
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
if (!write.IsSuccess) {
- log.error("杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
+ News.error("SiemensDevp"+" - 7"+" - 杈撻�佺嚎plc缂栧彿={} 蹇冭烦澶辫触", slave.getId());
}
}
@@ -299,25 +355,13 @@
siemensS7Net.ConnectClose();
}
- public static void main(String[] args) {
- System.out.println(staNos.indexOf(129));
- System.out.println(staNos.size());
- for (int i = 0; i<staNos.size(); i++) {
-// System.out.println(i*2);
-// System.out.println(i*2 + 200);
-// System.out.println(i);
- }
- int index = staNos.indexOf(128);
- System.out.println(index*2);
- System.out.println(index*2 + 200);
- }
+ public static void main(String[] args) throws Exception {
+ DevpSlave slave = new DevpSlave();
+ slave.setIp("10.10.10.18");
+ SiemensDevpThread devpThread = new SiemensDevpThread(slave);
+ devpThread.connect();
-// public static void main(String[] args) throws Exception {
-// DevpSlave slave = new DevpSlave();
-// slave.setIp("192.168.2.125");
-// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
-// devpThread.connect();
-// devpThread.read();
+ devpThread.read();
// // 鍐�
// StaProtocol staProtocol = devpThread.getStation().get(1);
// staProtocol.setWorkNo((short) 232);
@@ -330,7 +374,7 @@
// // 璇�
// devpThread.read();
// System.out.println(JSON.toJSONString(devpThread.station));
-//
-// }
+
+ }
}
--
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