From 11f6eb0bcda5e562d26ebc2c5ccd0672d66da76d Mon Sep 17 00:00:00 2001
From: lty <876263681@qq.com>
Date: 星期一, 15 九月 2025 14:50:46 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | 262 +++++++++++++++++++++++++++++++++++++++++++++++++++-
1 files changed, 256 insertions(+), 6 deletions(-)
diff --git a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
index 91ab467..ca6a12f 100644
--- a/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
+++ b/src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -8,11 +8,16 @@
import com.core.common.DateUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
+import com.zy.asrs.entity.param.ArmTaskAssignmentParam;
+import com.zy.asrs.entity.param.CombParam;
import com.zy.asrs.mapper.*;
import com.zy.asrs.service.*;
+import com.zy.asrs.utils.PostMesDataUtils;
import com.zy.asrs.utils.RouteUtils;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
+import com.zy.asrs.utils.core.ReturnT;
+import com.zy.common.constant.ArmConstant;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.MatDto;
import com.zy.common.model.SearchLocParam;
@@ -93,9 +98,16 @@
private WrkMastService wrkMastService;
@Autowired
private BasRgvMapService basRgvMapService;
+ @Autowired
+ private BasArmService basArmService;
+ @Autowired
+ private BasArmMastService basArmMastService;
@Value("${wms.url}")
private String wmsUrl;
+
+ @Value("${wms.comb}")
+ private String wmsComb;
@Value("${inventory.number}")
private Integer inventoryNumber;
@@ -2803,6 +2815,7 @@
&& rgvProtocol.getModeType() == RgvModeType.AUTO
&& (rgvProtocol.getStatusType() == RgvStatusType.WORKING1)
){
+
log.info("{}鍙峰皬杞︾瓑寰厀cs纭锛岀姸鎬亄}锛屽弬鏁皗}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol);
if(rgvProtocol.getTaskNo1() == 9999){ // 棰勮皟搴︿换鍔＄‘璁�
BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo());
@@ -2835,6 +2848,23 @@
if (rgvProtocol.getTaskNo1()!=0 && rgvProtocol.getTaskNo1()!=9999){
WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1());
if(wrkMastSta.getWrkSts() == 1){//鍙栬揣纭
+ wrkMastSta.setWrkSts(4); //琛岃蛋鐘舵��
+ try{
+ wrkMastStaMapper.updateById(wrkMastSta);
+ log.error("鏇存柊灏忚溅浠诲姟鎴愬姛");
+ }catch (Exception e){
+ log.error("鏇存柊灏忚溅浠诲姟澶辫触");
+ }
+ boolean rgvComplete = false;
+
+ rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(),7);
+ if (!rgvComplete){
+ log.error("灏忚溅澶嶄綅澶辫触锛屽皬杞﹀彿{}锛�",rgvProtocol.getRgvNo());
+ break;
+ }
+ break;
+ }
+ if(wrkMastSta.getWrkSts() == 4){//琛岃蛋纭
wrkMastSta.setWrkSts(2);
try{
wrkMastStaMapper.updateById(wrkMastSta);
@@ -2911,7 +2941,24 @@
log.info("{}鍙峰皬杞︾瓑寰厀cs纭锛岀姸鎬亄}锛屽弬鏁皗}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol);
if (rgvProtocol.getTaskNo2() !=0 ){
WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1());
- if(wrkMastSta.getWrkSts() == 1){//缂鸿揣纭
+ if(wrkMastSta.getWrkSts() == 1){//鍙栬揣纭
+ wrkMastSta.setWrkSts(4); //琛岃蛋鐘舵��
+ try{
+ wrkMastStaMapper.updateById(wrkMastSta);
+ log.error("鏇存柊灏忚溅浠诲姟鎴愬姛");
+ }catch (Exception e){
+ log.error("鏇存柊灏忚溅浠诲姟澶辫触");
+ }
+ boolean rgvComplete = false;
+
+ rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(),7);
+ if (!rgvComplete){
+ log.error("灏忚溅澶嶄綅澶辫触锛屽皬杞﹀彿{}锛�",rgvProtocol.getRgvNo());
+ break;
+ }
+ break;
+ }
+ if(wrkMastSta.getWrkSts() == 4){//琛岃蛋鍚庣‘璁�
wrkMastSta.setWrkSts(2);
try{
wrkMastStaMapper.updateById(wrkMastSta);
@@ -3288,7 +3335,7 @@
Short direction = 2;//鍙屽伐浣嶆渶缁堟姷杈句綅缃�
boolean sign = false;
//鑻ュ彇璐т负宸ヤ綅2涓斿彇璐у彛鍓嶄竴绔欑偣鏈夌墿锛岀粰鍙屽伐浣嶅悓鏃朵笅鍙戞寚浠�
- if(wrkMastSta.getWorkSta() == 2 && staProtocol2 != null && staProtocol2.isLoading() && staProtocol2.getWorkNo() > 0){
+ if(wrkMastSta.getWorkSta() == 2 && staProtocol2 != null && staProtocol2.isLoading() && staProtocol2.getWorkNo() > 0 && sign){
WrkMastSta wrkMastSta3 = wrkMastStaMapper.selectNoInterfere(route, route, Long.valueOf(staProtocol2.getWorkNo()));//鏍规嵁绔欑偣宸ヤ綔鍙峰拰灏忚溅宸ヤ綔鑼冨洿妫�绱换鍔℃。
wrkMastSta3.setWorkSta(1);
wrkMastSta3.setRgvNo((int) rgvProtocol.getRgvNo());
@@ -3388,7 +3435,7 @@
boolean sign = false;
Short direction = 1;//宸ヤ綅1鏂瑰悜
//鑻ュ彇璐т负宸ヤ綅2涓斿彇璐у彛鍓嶄竴绔欑偣鏈夌墿锛岀粰鍙屽伐浣嶅悓鏃朵笅鍙戞寚浠�
- if(wrkMastSta.getWorkSta() == 1 && staProtocol2 != null && staProtocol2.isLoading() && staProtocol2.getWorkNo() > 0){
+ if(wrkMastSta.getWorkSta() == 1 && staProtocol2 != null && staProtocol2.isLoading() && staProtocol2.getWorkNo() > 0 && sign){
WrkMastSta wrkMastSta3 = wrkMastStaMapper.selectNoInterfere(route, route, Long.valueOf(staProtocol2.getWorkNo()));//鏍规嵁绔欑偣宸ヤ綔鍙峰拰灏忚溅宸ヤ綔鑼冨洿妫�绱换鍔℃。
wrkMastSta3.setWorkSta(2);
wrkMastSta3.setRgvNo((int) rgvProtocol.getRgvNo());
@@ -3864,13 +3911,50 @@
boolean pakIn1 = true;
boolean pakIn2 = true;
rgvCommand.setRgvNo(rgvId); // RGV缂栧彿
- if(wrkMastSta.getWrkSts() == 0){//鍙栬揣
+ if(wrkMastSta.getWrkSts() == 0 || wrkMastSta.getWrkSts() == 4){//鍒濆鍚庤璧�
+ if(wrkMastSta.getWorkSta() == 2){//鍑哄簱RGV鍙栬揣琛岃蛋
+ rgvCommand.setAckFinish2(false); // 宸ヤ綅2浠诲姟瀹屾垚纭浣�
+ rgvCommand.setTaskNo2(Math.toIntExact(wrkMastSta.getWrkNo())); // 宸ヤ綅2宸ヤ綔鍙�
+ rgvCommand.setTaskStatus2(RgvTaskStatusType.X_MOVE); // 宸ヤ綅2浠诲姟妯″紡: 鍙栨斁璐�
+ rgvCommand.setEndStaNo2(wrkMastSta.getWrkEnd()); //宸ヤ綅2 鏀捐揣鍚庤鍘荤殑浣嶇疆
+ rgvCommand.setTargetPosition1(wrkMastSta.getStaStart()); //宸ヤ綅2鐩爣绔欑偣
+ rgvCommand.setDirection2(direction);
+ rgvCommand.setCommand(true); //宸ヤ綅1浠诲姟纭
+ pakIn1 = false;
+ }else{ //鍏ュ簱RGV鍙栬揣琛岃蛋
+ rgvCommand.setAckFinish1(false); // 宸ヤ綅1浠诲姟瀹屾垚纭浣�
+ rgvCommand.setTaskNo1(Math.toIntExact(wrkMastSta.getWrkNo())); // 宸ヤ綅1宸ヤ綔鍙�
+ rgvCommand.setTaskStatus1(RgvTaskStatusType.X_MOVE); // 宸ヤ綅1浠诲姟妯″紡: 鍙栨斁璐�
+ rgvCommand.setEndStaNo1(wrkMastSta.getWrkEnd()); //宸ヤ綅1 鏀捐揣鍚庤鍘荤殑浣嶇疆
+ rgvCommand.setTargetPosition1(wrkMastSta.getStaStart()); //宸ヤ綅1鐩爣绔欑偣
+ rgvCommand.setDirection1(direction);
+ rgvCommand.setCommand(true); //宸ヤ綅1浠诲姟纭
+ }
+ if(!pakIn1){
+ if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) {
+ //step=2,宸ヤ綅1銆�2鍐欎换鍔★紱 step=4锛屽伐浣�1鍐欎换鍔★紱 step=5锛屽伐浣�2鍐欎换鍔�
+ log.error("RGV鍛戒护涓嬪彂澶辫触锛孯GV鍙�={}锛屼换鍔℃暟鎹�={}", rgvId, JSON.toJSON(rgvCommand));
+ return false;
+ } else {
+ return true;
+ }
+ }else{
+ if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) {
+ //step=2,宸ヤ綅1銆�2鍐欎换鍔★紱 step=4锛屽伐浣�1鍐欎换鍔★紱 step=5锛屽伐浣�2鍐欎换鍔�
+ log.error("RGV鍛戒护涓嬪彂澶辫触锛孯GV鍙�={}锛屼换鍔℃暟鎹�={}", rgvId, JSON.toJSON(rgvCommand));
+ return false;
+ } else {
+ return true;
+ }
+ }
+ }
+ if(wrkMastSta.getWrkSts() == 1){//鍙栬揣
if(wrkMastSta.getWorkSta() == 2){//鍑哄簱RGV鍙栬揣
rgvCommand.setAckFinish2(false); // 宸ヤ綅2浠诲姟瀹屾垚纭浣�
rgvCommand.setTaskNo2(Math.toIntExact(wrkMastSta.getWrkNo())); // 宸ヤ綅2宸ヤ綔鍙�
rgvCommand.setTaskStatus2(RgvTaskStatusType.FETCH); // 宸ヤ綅2浠诲姟妯″紡: 鍙栨斁璐�
rgvCommand.setEndStaNo2(wrkMastSta.getWrkEnd()); //宸ヤ綅2 鏀捐揣鍚庤鍘荤殑浣嶇疆
- rgvCommand.setTargetPosition2(wrkMastSta.getStaStart()); //宸ヤ綅2鐩爣绔欑偣
+ rgvCommand.setTargetPosition1(wrkMastSta.getStaStart()); //宸ヤ綅2鐩爣绔欑偣
rgvCommand.setDirection2(direction);
rgvCommand.setCommand(true); //宸ヤ綅1浠诲姟纭
pakIn1 = false;
@@ -3907,7 +3991,7 @@
rgvCommand.setTaskNo2(Math.toIntExact(wrkMastSta.getWrkNo())); // 宸ヤ綅2宸ヤ綔鍙�
rgvCommand.setTaskStatus2(RgvTaskStatusType.PUT); // 宸ヤ綅2浠诲姟妯″紡: 鏀捐揣
rgvCommand.setEndStaNo2(wrkMastSta.getWrkEnd()); //宸ヤ綅2 鏀捐揣鍚庤鍘荤殑浣嶇疆
- rgvCommand.setTargetPosition2(wrkMastSta.getStaEnd()); //宸ヤ綅2鐩爣绔欑偣
+ rgvCommand.setTargetPosition1(wrkMastSta.getStaEnd()); //宸ヤ綅2鐩爣绔欑偣
rgvCommand.setCommand(true); //宸ヤ綅1浠诲姟纭
pakIn2 = false;
}else{ //宸ヤ綅1浠诲姟鏀捐揣
@@ -4183,4 +4267,170 @@
}
}
+
+
+
+ /*
+ * arm浠诲姟瀹屾垚鑷姩缁勬墭
+ * */
+ public synchronized void armMissionAccomplished() {
+ try{
+ for (DevpSlave devp : slaveProperties.getDevp()) {
+ // 閬嶅巻鎷ｆ枡鍏ュ簱鍙�
+ for (DevpSlave.Sta armSta : devp.getArmSta()) {
+ // 鑾峰彇鏉＄爜鎵弿浠俊鎭�
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, armSta.getBarcode());
+ if (barcodeThread == null) {
+ continue;
+ }
+ String barcode = barcodeThread.getBarcode();
+ if(!Cools.isEmpty(barcode)) {
+ if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
+ continue;
+ }
+ } else {
+ continue;
+ }
+
+ List<BasArm> basArmList = basArmService.selectList(new EntityWrapper<BasArm>()
+ .eq("arm_no", armSta.getArmNo())
+ .eq("sta_no", armSta.getStaNo())
+ .eq("status", 1));
+ for (BasArm basArm : basArmList) {
+ if (basArm.getStatus()!=1){
+ continue;
+ }
+ try{
+ List<BasArmMast> basArmMastList = basArmMastService.selectList(
+ new EntityWrapper<BasArmMast>()
+ .eq("arm_no", basArm.getArmNo())
+ .eq("sorting_line", basArm.getSortingLine())
+ .eq("status", 3)
+ );
+ if (basArmMastList.isEmpty()){
+ continue;
+ }
+ CombParam combParam = new CombParam(basArmMastList);
+ combParam.setBarcode(barcode);
+ //璁剧疆宸ヤ綔绌洪棿灏辩华
+ ReturnT<String> result = new PostMesDataUtils().postMesData("arm浠诲姟瀹屾垚鑷姩缁勬墭",wmsUrl, wmsComb, combParam);
+ if (result.getCode()==200){
+ basArmMastService.updateArmMastStatus(basArm.getArmNo(),basArm.getSortingLine(),3,4);
+ } else {
+ log.error("鏈烘鑷傛姄鍙栦换鍔″畬鎴愶細"+JSON.toJSON(basArmMastList)+"===銆嬭嚜鍔ㄧ粍鎵樺け璐ワ紝绛夊緟閲嶈瘯");
+ }
+ } catch (Exception e){
+ log.error("arm缂栧彿锛�"+basArm.getArmNo()+"====銆嬫満姊拌噦鎶撳彇浠诲姟瀹屾垚"+e.getMessage());
+ }
+ break;
+ }
+ }
+ }
+ } catch (Exception e){
+ log.error("鏈烘鑷傛姄鍙栦换鍔″畬鎴愮粍鎵樺け璐�"+e.getMessage());
+ }
+ }
+ public synchronized void armMissionAccomplishedScanToCheckIn() {
+ try{
+ for (DevpSlave devp : slaveProperties.getDevp()) {
+ // 閬嶅巻鎷ｆ枡鍏ュ簱鍙�
+ for (DevpSlave.Sta armSta : devp.getArmSta()) {
+
+ List<BasArmMast> basArmMastList = basArmMastService.selectList(
+ new EntityWrapper<BasArmMast>()
+ .eq("arm_no", armSta.getArmNo())
+ .eq("sta_no", armSta.getStaNo())
+ .eq("status", 4)
+ );
+
+ if (basArmMastList.isEmpty()){
+ continue;
+ }
+ // 鑾峰彇绔欑偣淇℃伅
+ SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
+ StaProtocol staProtocol = devpThread.getStation().get(armSta.getStaNo());
+ if (staProtocol == null) {
+ continue;
+ } else {
+ staProtocol = staProtocol.clone();
+ }
+
+ if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) {
+ int workNo = commonService.getWorkNo(6);//寰呭畬鍠�
+ // 鏇存柊绔欑偣淇℃伅 涓� 涓嬪彂plc鍛戒护
+ staProtocol.setWorkNo(workNo);
+ staProtocol.setStaNo(armSta.getStaNoEnd().shortValue());
+ devpThread.setPakMk(staProtocol.getSiteId(), false);
+ boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
+ log.error("杈撻�佺嚎涓嬪彂5锛�"+workNo+","+armSta.getStaNoEnd());
+ if (!result) {
+ News.error(""+" - 3"+" - 鍙戝竷鍛戒护鑷宠緭閫佺嚎闃熷垪澶辫触锛侊紒锛� [plc缂栧彿锛歿}]", devp.getId());
+ }
+ basArmMastService.updateArmMastStatus(basArmMastList.get(0).getArmNo(),basArmMastList.get(0).getSortingLine(),4,5);
+ }
+ }
+ }
+ } catch (Exception e){
+ log.error("缁勬墭瀹屾垚椹卞姩鎵樼洏鎵爜鍏ュ簱澶辫触"+e.getMessage());
+ }
+ }
+
+ /*
+ * arm浠诲姟涓嬪彂
+ * */
+ public synchronized void armTaskAssignment() {
+ try{
+ List<BasArm> basArmList = basArmService.selectList(new EntityWrapper<>());
+ for (BasArm basArm : basArmList) {
+ if (basArm.getStatus()!=1){
+ continue;
+ }
+ try{
+ List<BasArmMast> basArmMastListRuning = basArmMastService.selectList(
+ new EntityWrapper<BasArmMast>()
+ .eq("arm_no", basArm.getArmNo())
+ .eq("sorting_line", basArm.getSortingLine())
+ .eq("status", 1)
+ );
+ List<BasArmMast> basArmMastListRuning3 = basArmMastService.selectList(
+ new EntityWrapper<BasArmMast>()
+ .eq("arm_no", basArm.getArmNo())
+ .eq("sorting_line", basArm.getSortingLine())
+ .eq("status", 3)
+ );
+ if (basArmMastListRuning.isEmpty() && basArmMastListRuning3.isEmpty()){
+ List<BasArmMast> basArmMastList = basArmMastService.selectList(
+ new EntityWrapper<BasArmMast>()
+ .eq("arm_no", basArm.getArmNo())
+ .eq("sorting_line", basArm.getSortingLine())
+ .eq("status", 0)
+ );
+ if (basArmMastList.isEmpty()){
+ continue;
+ }
+ if (basArmMastList.size()>1){
+ log.error("arm缂栧彿锛�"+basArm.getArmNo()+"====銆嬫媶鐮佸灈浠诲姟寮傚父绂佹涓嬪彂锛侊紒锛佷换鍔″緟鎵ц鏁伴噺澶т簬1锛侊紒锛�");
+ continue;
+ }
+ for (BasArmMast basArmMast:basArmMastList) {
+ ArmTaskAssignmentParam armTaskAssignmentParam = new ArmTaskAssignmentParam(basArmMast.getSortingLine());
+ //璁剧疆宸ヤ綔绌洪棿灏辩华
+ ReturnT<String> result = new PostMesDataUtils().postMesData("鏈烘鑷傛姄鍙栦换鍔′笅鍙戯細閫氱煡宸ヤ綔绌洪棿宸插氨缁�",ArmConstant.ARM_URL, ArmConstant.ARM_WORKSPACE, armTaskAssignmentParam);
+ if (result.getCode()==200){
+ basArmMast.setStatus(1);
+ basArmMastService.updateById(basArmMast);
+ } else {
+ log.error("鏈烘鑷傛姄鍙栦换鍔★細"+JSON.toJSON(basArmMast)+"===銆嬩换鍔′俊鎭笅鍙戝け璐�");
+ }
+ }
+ }
+ } catch (Exception e){
+ log.error("arm缂栧彿锛�"+basArm.getArmNo()+"====銆嬫媶鐮佸灈浠诲姟涓嬪彂澶辫触"+e.getMessage());
+ }
+ }
+ }catch (Exception e){
+ log.error("arm浠诲姟涓嬪彂澶辫触"+e.getMessage());
+ }
+ }
+
}
--
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