From fd5f427018a1d308da9fcb4104c9f5340419ee78 Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期六, 21 三月 2026 10:50:01 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/core/utils/StationOperateProcessUtils.java | 1238 +++++++++++++++++++++++++++++++++++++++++++++++++++++++++-
1 files changed, 1,205 insertions(+), 33 deletions(-)
diff --git a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
index 627d207..eb1a6a7 100644
--- a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
+++ b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
@@ -2,13 +2,22 @@
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
-import com.baomidou.mybatisplus.mapper.EntityWrapper;
+import com.alibaba.fastjson.serializer.SerializerFeature;
+import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
+import com.core.common.Cools;
import com.core.exception.CoolException;
+import com.zy.asrs.domain.enums.NotifyMsgType;
+import com.zy.asrs.domain.path.StationPathResolvedPolicy;
+import com.zy.asrs.domain.vo.StationCycleCapacityVo;
+import com.zy.asrs.domain.vo.StationCycleLoopVo;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
+import com.zy.asrs.utils.NotifyUtils;
import com.zy.common.entity.FindCrnNoResult;
+import com.zy.common.model.NavigateNode;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
+import com.zy.common.utils.NavigateUtils;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
@@ -26,6 +35,13 @@
@Component
public class StationOperateProcessUtils {
+ private static final int LOOP_LOAD_RESERVE_EXPIRE_SECONDS = 120;
+ private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 10;
+ private static final int STATION_IDLE_RECOVER_SECONDS = 10;
+ private static final int STATION_IDLE_RECOVER_LIMIT_SECONDS = 10;
+ private static final int STATION_IDLE_TRACK_EXPIRE_SECONDS = 60 * 60;
+ private static final long STATION_MOVE_RESET_WAIT_MS = 1000L;
+ private static final String IDLE_RECOVER_CLEARED_MEMO = "idleRecoverRerouteCleared";
@Autowired
private BasDevpService basDevpService;
@@ -34,20 +50,32 @@
@Autowired
private CommonService commonService;
@Autowired
- private BasCrnpService basCrnpService;
- @Autowired
- private BasDualCrnpService basDualCrnpService;
- @Autowired
private RedisUtil redisUtil;
@Autowired
private LocMastService locMastService;
@Autowired
private WmsOperateUtils wmsOperateUtils;
+ @Autowired
+ private NotifyUtils notifyUtils;
+ @Autowired
+ private NavigateUtils navigateUtils;
+ @Autowired
+ private BasStationService basStationService;
+ @Autowired
+ private StationCycleCapacityService stationCycleCapacityService;
+ @Autowired
+ private StationPathPolicyService stationPathPolicyService;
+ @Autowired
+ private BasStationOptService basStationOptService;
//鎵ц杈撻�佺珯鐐瑰叆搴撲换鍔�
public synchronized void stationInExecute() {
try {
- List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
+ DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
+ int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
+ LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
+
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
for (BasDevp basDevp : basDevps) {
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
if (stationThread == null) {
@@ -79,7 +107,7 @@
&& stationProtocol.getTaskNo() > 0
) {
//妫�娴嬩换鍔℃槸鍚︾敓鎴�
- WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
+ WrkMast wrkMast = wrkMastService.getOne(new QueryWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
if (wrkMast == null) {
continue;
}
@@ -101,6 +129,13 @@
continue;
}
+ DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), targetStationId);
+ LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), targetStationId, loadGuardState);
+
+ if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
+ return;
+ }
+
StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationId, targetStationId, 0);
if (command == null) {
News.taskInfo(wrkMast.getWrkNo(), "{}宸ヤ綔,鑾峰彇杈撻�佺嚎鍛戒护澶辫触", wrkMast.getWrkNo());
@@ -116,6 +151,8 @@
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
News.info("杈撻�佺珯鐐瑰叆搴撳懡浠や笅鍙戞垚鍔燂紝绔欑偣鍙�={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}", stationId, wrkMast.getWrkNo(), JSON.toJSONString(command));
redisUtil.set(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId, "lock", 5);
+ loadGuardState.reserveLoopTask(loopHitResult.getLoopNo());
+ saveLoopLoadReserve(wrkMast.getWrkNo(), loopHitResult);
}
}
}
@@ -128,10 +165,16 @@
//鎵ц鍫嗗灈鏈鸿緭閫佺珯鐐瑰嚭搴撲换鍔�
public synchronized void crnStationOutExecute() {
try {
- List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+ DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
+ int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
+ LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
+
+ List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
.eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
.isNotNull("crn_no")
);
+ List<Integer> outOrderList = getAllOutOrderList();
+
for (WrkMast wrkMast : wrkMasts) {
Object infoObj = redisUtil.get(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo());
if (infoObj == null) {
@@ -161,7 +204,24 @@
&& stationProtocol.isLoading()
&& stationProtocol.getTaskNo() == 0
) {
- StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
+ OutOrderDispatchDecision dispatchDecision = resolveOutboundDispatchDecision(
+ stationProtocol.getStationId(),
+ wrkMast,
+ outOrderList
+ );
+ Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
+ if (moveStaNo == null) {
+ continue;
+ }
+
+ DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
+ LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), moveStaNo, loadGuardState);
+
+ if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
+ return;
+ }
+
+ StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), moveStaNo, 0);
if (command == null) {
News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
continue;
@@ -174,8 +234,10 @@
MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
News.info("杈撻�佺珯鐐瑰嚭搴撳懡浠や笅鍙戞垚鍔燂紝绔欑偣鍙�={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
- redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
redisUtil.del(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo());
+ currentStationTaskCountRef[0]++;
+ loadGuardState.reserveLoopTask(loopHitResult.getLoopNo());
+ saveLoopLoadReserve(wrkMast.getWrkNo(), loopHitResult);
}
}
}
@@ -187,7 +249,7 @@
//鎵ц鍙屽伐浣嶅爢鍨涙満杈撻�佺珯鐐瑰嚭搴撲换鍔�
public synchronized void dualCrnStationOutExecute() {
try {
- List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+ List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
.eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
.isNotNull("dual_crn_no")
);
@@ -231,9 +293,9 @@
wrkMast.setIoTime(new Date());
if (wrkMastService.updateById(wrkMast)) {
MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
+ notifyUtils.notify(String.valueOf(SlaveType.Devp), stationObjModel.getDeviceNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.STATION_OUT_TASK_RUN, null);
News.info("杈撻�佺珯鐐瑰嚭搴撳懡浠や笅鍙戞垚鍔燂紝绔欑偣鍙�={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
- redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
redisUtil.del(RedisKeyType.DUAL_CRN_OUT_TASK_STATION_INFO.key + wrkMast.getWrkNo());
}
}
@@ -246,29 +308,77 @@
//妫�娴嬭緭閫佺珯鐐瑰嚭搴撲换鍔℃墽琛屽畬鎴�
public synchronized void stationOutExecuteFinish() {
try {
- List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
+ List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
for (WrkMast wrkMast : wrkMasts) {
Integer wrkNo = wrkMast.getWrkNo();
+ Integer targetStaNo = wrkMast.getStaNo();
+
+ boolean complete = false;
+ BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", targetStaNo));
+ if (basStation == null) {
+ continue;
+ }
+
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
+ if (stationThread == null) {
+ continue;
+ }
+
+ Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
+ StationProtocol stationProtocol = statusMap.get(basStation.getStationId());
+ if (stationProtocol == null) {
+ continue;
+ }
+
+ if (stationProtocol.getTaskNo().equals(wrkNo)) {
+ complete = true;
+ }
+
+ if (complete) {
+ wrkMast.setWrkSts(WrkStsType.STATION_RUN_COMPLETE.sts);
+ wrkMast.setIoTime(new Date());
+ wrkMastService.updateById(wrkMast);
+ notifyUtils.notify(String.valueOf(SlaveType.Devp), basStation.getDeviceNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.STATION_OUT_TASK_RUN_COMPLETE, null);
+ redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
+ }
+ }
+ } catch (Exception e) {
+ e.printStackTrace();
+ }
+ }
+
+ // 妫�娴嬩换鍔¤浆瀹屾垚
+ public synchronized void checkTaskToComplete() {
+ try {
+ List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN_COMPLETE.sts));
+ for (WrkMast wrkMast : wrkMasts) {
+ Integer wrkNo = wrkMast.getWrkNo();
+ Integer targetStaNo = wrkMast.getStaNo();
Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkNo);
if (lock != null) {
continue;
}
- boolean complete = true;
- List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
- for (BasDevp basDevp : basDevps) {
- StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
- if (stationThread == null) {
- continue;
- }
+ boolean complete = false;
+ BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", targetStaNo));
+ if (basStation == null) {
+ continue;
+ }
- List<StationProtocol> list = stationThread.getStatus();
- for (StationProtocol stationProtocol : list) {
- if (stationProtocol.getTaskNo().equals(wrkNo)) {
- complete = false;
- }
- }
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
+ if (stationThread == null) {
+ continue;
+ }
+
+ Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
+ StationProtocol stationProtocol = statusMap.get(basStation.getStationId());
+ if (stationProtocol == null) {
+ continue;
+ }
+
+ if (!stationProtocol.getTaskNo().equals(wrkNo)) {
+ complete = true;
}
if (complete) {
@@ -285,7 +395,7 @@
//妫�娴嬭緭閫佺珯鐐规槸鍚﹁繍琛屽牭濉�
public synchronized void checkStationRunBlock() {
try {
- List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
for (BasDevp basDevp : basDevps) {
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
if (stationThread == null) {
@@ -296,6 +406,7 @@
for (StationObjModel stationObjModel : basDevp.getRunBlockReassignLocStationList$()) {
runBlockReassignLocStationList.add(stationObjModel.getStationId());
}
+ List<Integer> outOrderStationIds = basDevp.getOutOrderIntList();
List<StationProtocol> list = stationThread.getStatus();
for (StationProtocol stationProtocol : list) {
@@ -320,7 +431,7 @@
//绔欑偣澶勪簬閲嶆柊鍒嗛厤搴撲綅鍖哄煙
//杩愯鍫靛锛岄噸鏂扮敵璇蜂换鍔�
String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo(), stationProtocol.getStationId());
- if (response == null) {
+ if (Cools.isEmpty(response)) {
News.taskError(wrkMast.getWrkNo(), "璇锋眰WMS閲嶆柊鍒嗛厤搴撲綅鎺ュ彛澶辫触锛屾帴鍙ｆ湭鍝嶅簲锛侊紒锛乺esponse锛歿}", response);
continue;
}
@@ -402,13 +513,24 @@
}
} else {
//杩愯鍫靛锛岄噸鏂拌绠楄矾绾�
- StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
+ OutOrderDispatchDecision dispatchDecision = resolveOutboundDispatchDecision(
+ stationProtocol.getStationId(),
+ wrkMast,
+ outOrderStationIds
+ );
+ Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
+ if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+ continue;
+ }
+
+ StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), moveStaNo, 0);
if (command == null) {
News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
continue;
}
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
+ syncOutOrderWatchState(wrkMast, stationProtocol.getStationId(), outOrderStationIds, dispatchDecision, command);
News.info("杈撻�佺珯鐐瑰牭濉炲悗閲嶆柊璁＄畻璺緞鍛戒护涓嬪彂鎴愬姛锛岀珯鐐瑰彿={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
}
}
@@ -419,12 +541,708 @@
}
}
+ //妫�娴嬭緭閫佺珯鐐逛换鍔″仠鐣欒秴鏃跺悗閲嶆柊璁＄畻璺緞
+ public synchronized void checkStationIdleRecover() {
+ try {
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
+ for (BasDevp basDevp : basDevps) {
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
+ if (stationThread == null) {
+ continue;
+ }
+
+ List<StationProtocol> list = stationThread.getStatus();
+ for (StationProtocol stationProtocol : list) {
+ if (stationProtocol.isAutoing()
+ && stationProtocol.isLoading()
+ && stationProtocol.getTaskNo() > 0
+ && !stationProtocol.isRunBlock()
+ ) {
+ checkStationIdleRecover(basDevp, stationThread, stationProtocol, basDevp.getOutOrderIntList());
+ }
+ }
+ }
+ } catch (Exception e) {
+ e.printStackTrace();
+ }
+ }
+
//鑾峰彇杈撻�佺嚎浠诲姟鏁伴噺
public synchronized int getCurrentStationTaskCount() {
- int currentStationTaskCount = 0;
- List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
+ return countCurrentStationTask();
+ }
+
+ // 妫�娴嬪嚭搴撴帓搴�
+ public synchronized void checkStationOutOrder() {
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
for (BasDevp basDevp : basDevps) {
- StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getId());
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
+ if (stationThread == null) {
+ continue;
+ }
+ Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
+ List<StationObjModel> orderList = basDevp.getOutOrderList$();
+ List<Integer> outOrderStationIds = basDevp.getOutOrderIntList();
+ for (StationObjModel stationObjModel : orderList) {
+ StationProtocol stationProtocol = statusMap.get(stationObjModel.getStationId());
+ if (stationProtocol == null) {
+ continue;
+ }
+
+ if (!stationProtocol.isAutoing()) {
+ continue;
+ }
+
+ if (!stationProtocol.isLoading()) {
+ continue;
+ }
+
+ if (stationProtocol.getTaskNo() <= 0) {
+ continue;
+ }
+
+ if (!stationProtocol.getStationId().equals(stationProtocol.getTargetStaNo())) {
+ continue;
+ }
+
+ WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+ if (wrkMast == null) {
+ continue;
+ }
+ if (!Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
+ continue;
+ }
+ if (Objects.equals(stationProtocol.getStationId(), wrkMast.getStaNo())) {
+ continue;
+ }
+
+ if (isWatchingCircleArrival(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
+
+ OutOrderDispatchDecision dispatchDecision = resolveOutboundDispatchDecision(
+ stationProtocol.getStationId(),
+ wrkMast,
+ outOrderStationIds
+ );
+ Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
+ if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+ continue;
+ }
+
+ StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), moveStaNo, 0);
+ if (command == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
+ continue;
+ }
+ if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
+ syncOutOrderWatchState(wrkMast, stationProtocol.getStationId(), outOrderStationIds, dispatchDecision, command);
+ MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
+ News.info(dispatchDecision.isCircle() ? "{}浠诲姟杩涜缁曞湀" : "{}浠诲姟鐩存帴鍘荤洰鏍囩偣", wrkMast.getWrkNo());
+ }
+ }
+ }
+
+ // 鐩戞帶缁曞湀绔欑偣
+ public synchronized void watchCircleStation() {
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
+ for (BasDevp basDevp : basDevps) {
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
+ if (stationThread == null) {
+ continue;
+ }
+
+ List<Integer> outOrderList = basDevp.getOutOrderIntList();
+
+ for (StationProtocol stationProtocol : stationThread.getStatus()) {
+ if (!stationProtocol.isAutoing()) {
+ continue;
+ }
+
+ if (!stationProtocol.isLoading()) {
+ continue;
+ }
+
+ if (stationProtocol.getTaskNo() <= 0) {
+ continue;
+ }
+
+ StationCommand circleCommand = getWatchCircleCommand(stationProtocol.getTaskNo());
+ if (circleCommand == null) {
+ continue;
+ }
+ if (!stationProtocol.getStationId().equals(circleCommand.getTargetStaNo())) {
+ continue;
+ }
+
+ WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+ if (wrkMast == null) {
+ continue;
+ }
+ if (!Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
+ continue;
+ }
+ if (Objects.equals(stationProtocol.getStationId(), wrkMast.getStaNo())) {
+ continue;
+ }
+
+ OutOrderDispatchDecision dispatchDecision = resolveOutboundDispatchDecision(
+ stationProtocol.getStationId(),
+ wrkMast,
+ outOrderList
+ );
+ Integer moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
+ if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+ continue;
+ }
+
+ StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), moveStaNo, 0);
+ if (command == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
+ continue;
+ }
+ if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
+ syncOutOrderWatchState(wrkMast, stationProtocol.getStationId(), outOrderList, dispatchDecision, command);
+ MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
+ }
+ }
+ }
+
+ public List<Integer> getAllOutOrderList() {
+ List<Integer> list = new ArrayList<>();
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
+ for (BasDevp basDevp : basDevps) {
+ List<Integer> orderList = basDevp.getOutOrderIntList();
+ list.addAll(orderList);
+ }
+ return list;
+ }
+
+ private OutOrderDispatchDecision resolveOutboundDispatchDecision(Integer currentStationId,
+ WrkMast wrkMast,
+ List<Integer> outOrderStationIds) {
+ if (wrkMast == null || wrkMast.getStaNo() == null) {
+ return null;
+ }
+ if (!shouldApplyOutOrder(wrkMast, outOrderStationIds)) {
+ return new OutOrderDispatchDecision(wrkMast.getStaNo(), false);
+ }
+ if (isCurrentOutOrderDispatchStation(currentStationId, wrkMast, outOrderStationIds)) {
+ return resolveCurrentOutOrderDispatchDecision(currentStationId, wrkMast, outOrderStationIds);
+ }
+
+ Integer moveStaNo = resolveDispatchOutOrderTarget(currentStationId, wrkMast.getStaNo(), outOrderStationIds, true);
+ if (moveStaNo == null) {
+ return null;
+ }
+ return new OutOrderDispatchDecision(moveStaNo, false);
+ }
+
+ private OutOrderDispatchDecision resolveCurrentOutOrderDispatchDecision(Integer currentStationId,
+ WrkMast wrkMast,
+ List<Integer> outOrderStationIds) {
+ if (!isCurrentOutOrderDispatchStation(currentStationId, wrkMast, outOrderStationIds)) {
+ return null;
+ }
+
+ List<WrkMast> batchWrkList = wrkMastService.list(new QueryWrapper<WrkMast>()
+ .eq("io_type", WrkIoType.OUT.id)
+ .notIn("wrk_sts",
+ WrkStsType.STATION_RUN_COMPLETE.sts,
+ WrkStsType.COMPLETE_OUTBOUND.sts,
+ WrkStsType.SETTLE_OUTBOUND.sts)
+ .eq("batch", wrkMast.getBatch())
+ .orderByAsc("batch_seq")
+ .orderByAsc("wrk_no"));
+ if (batchWrkList.isEmpty()) {
+ return new OutOrderDispatchDecision(wrkMast.getStaNo(), false);
+ }
+
+ WrkMast firstWrkMast = batchWrkList.get(0);
+ Integer currentBatchSeq = firstWrkMast.getBatchSeq();
+ if (currentBatchSeq == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "鎵规:{} 棣栦釜鏈畬鎴愪换鍔＄己灏戞壒娆″簭鍙凤紝褰撳墠浠诲姟鏆備笉鏀捐", wrkMast.getBatch());
+ return null;
+ }
+
+ List<NavigateNode> initPath;
+ try {
+ initPath = navigateUtils.calcByStationId(wrkMast.getSourceStaNo(), wrkMast.getStaNo());
+ } catch (Exception e) {
+ News.taskInfo(wrkMast.getWrkNo(), "鎵规:{} 璁＄畻鎺掑簭璺緞澶辫触锛屽綋鍓嶇珯鐐�={}", wrkMast.getBatch(), currentStationId);
+ return null;
+ }
+
+ Integer seq = getOutStationBatchSeq(initPath, currentStationId, wrkMast.getBatch());
+ boolean toTarget;
+ if (seq == null) {
+ toTarget = currentBatchSeq.equals(wrkMast.getBatchSeq());
+ } else {
+ toTarget = Integer.valueOf(seq + 1).equals(wrkMast.getBatchSeq())
+ && currentBatchSeq.equals(wrkMast.getBatchSeq());
+ }
+ if (toTarget) {
+ if (!hasReachableOutReleaseSlot(currentStationId, wrkMast.getStaNo())) {
+ return null;
+ }
+ return new OutOrderDispatchDecision(wrkMast.getStaNo(), false);
+ }
+
+ Integer circleTarget = resolveNextCircleOrderTarget(currentStationId, outOrderStationIds);
+ if (circleTarget == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "鏈壘鍒板彲鎵ц鐨勪笅涓�鎺掑簭妫�娴嬬偣锛屽綋鍓嶇珯鐐�={}", currentStationId);
+ return null;
+ }
+ return new OutOrderDispatchDecision(circleTarget, true);
+ }
+
+ private boolean shouldApplyOutOrder(WrkMast wrkMast, List<Integer> outOrderStationIds) {
+ return wrkMast != null
+ && wrkMast.getStaNo() != null
+ && Objects.equals(wrkMast.getIoType(), WrkIoType.OUT.id)
+ && !Cools.isEmpty(wrkMast.getBatch())
+ && wrkMast.getBatchSeq() != null
+ && outOrderStationIds != null
+ && !outOrderStationIds.isEmpty();
+ }
+
+ private boolean isCurrentOutOrderDispatchStation(Integer currentStationId,
+ WrkMast wrkMast,
+ List<Integer> outOrderStationIds) {
+ return currentStationId != null
+ && shouldApplyOutOrder(wrkMast, outOrderStationIds)
+ && !Objects.equals(currentStationId, wrkMast.getStaNo())
+ && outOrderStationIds.contains(currentStationId);
+ }
+
+ private void syncOutOrderWatchState(WrkMast wrkMast,
+ Integer currentStationId,
+ List<Integer> outOrderStationIds,
+ OutOrderDispatchDecision dispatchDecision,
+ StationCommand command) {
+ if (dispatchDecision == null || command == null) {
+ return;
+ }
+ if (!isCurrentOutOrderDispatchStation(currentStationId, wrkMast, outOrderStationIds)) {
+ return;
+ }
+ if (dispatchDecision.isCircle()) {
+ saveWatchCircleCommand(wrkMast.getWrkNo(), command);
+ } else {
+ clearWatchCircleCommand(wrkMast.getWrkNo());
+ }
+ }
+
+ private Integer resolveDispatchOutOrderTarget(Integer currentStationId,
+ Integer finalTargetStationId,
+ List<Integer> outOrderList,
+ boolean skipCurrentStation) {
+ if (finalTargetStationId == null) {
+ return null;
+ }
+ if (currentStationId == null || outOrderList == null || outOrderList.isEmpty()) {
+ return finalTargetStationId;
+ }
+
+ try {
+ List<NavigateNode> nodes = navigateUtils.calcByStationId(currentStationId, finalTargetStationId);
+ for (NavigateNode node : nodes) {
+ Integer stationId = getStationIdFromNode(node);
+ if (stationId == null) {
+ continue;
+ }
+ if (skipCurrentStation && currentStationId.equals(stationId)) {
+ continue;
+ }
+ if (outOrderList.contains(stationId)) {
+ return stationId;
+ }
+ }
+ } catch (Exception ignore) {}
+ return finalTargetStationId;
+ }
+
+ private boolean hasReachableOutReleaseSlot(Integer currentStationId,
+ Integer finalTargetStationId) {
+ if (currentStationId == null || finalTargetStationId == null) {
+ return true;
+ }
+
+ try {
+ List<NavigateNode> nodes = navigateUtils.calcByStationId(currentStationId, finalTargetStationId);
+ if (nodes == null || nodes.isEmpty()) {
+ return true;
+ }
+
+ for (NavigateNode node : nodes) {
+ Integer stationId = getStationIdFromNode(node);
+ if (stationId == null || Objects.equals(stationId, currentStationId)) {
+ continue;
+ }
+
+ if (!isPathStationBlocked(stationId)) {
+ return true;
+ }
+ }
+ return false;
+ } catch (Exception ignore) {
+ return true;
+ }
+ }
+
+ private boolean isPathStationBlocked(Integer stationId) {
+ if (stationId == null) {
+ return true;
+ }
+
+ BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", stationId));
+ if (basStation == null) {
+ return true;
+ }
+
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
+ if (stationThread == null) {
+ return true;
+ }
+
+ StationProtocol stationProtocol = stationThread.getStatusMap().get(stationId);
+ if (stationProtocol == null) {
+ return true;
+ }
+
+ return !stationProtocol.isAutoing()
+ || stationProtocol.isLoading()
+ || (stationProtocol.getTaskNo() != null && stationProtocol.getTaskNo() > 0);
+ }
+
+ private Integer resolveNextCircleOrderTarget(Integer currentStationId, List<Integer> orderedOutStationList) {
+ if (currentStationId == null || orderedOutStationList == null || orderedOutStationList.size() <= 1) {
+ return null;
+ }
+
+ int startIndex = orderedOutStationList.indexOf(currentStationId);
+ int total = orderedOutStationList.size();
+ for (int offset = 1; offset < total; offset++) {
+ int candidateIndex = (startIndex + offset + total) % total;
+ Integer candidateStationId = orderedOutStationList.get(candidateIndex);
+ if (candidateStationId == null || currentStationId.equals(candidateStationId)) {
+ continue;
+ }
+ try {
+ List<NavigateNode> path = navigateUtils.calcByStationId(currentStationId, candidateStationId);
+ if (path != null && !path.isEmpty()) {
+ return candidateStationId;
+ }
+ } catch (Exception ignore) {}
+ }
+ return null;
+ }
+
+ private boolean tryAcquireOutOrderDispatchLock(Integer wrkNo, Integer stationId) {
+ if (wrkNo == null || wrkNo <= 0 || stationId == null) {
+ return true;
+ }
+ String key = RedisKeyType.STATION_OUT_ORDER_DISPATCH_LIMIT_.key + wrkNo + "_" + stationId;
+ Object lock = redisUtil.get(key);
+ if (lock != null) {
+ return false;
+ }
+ redisUtil.set(key, "lock", OUT_ORDER_DISPATCH_LIMIT_SECONDS);
+ return true;
+ }
+
+ private boolean isWatchingCircleArrival(Integer wrkNo, Integer stationId) {
+ StationCommand command = getWatchCircleCommand(wrkNo);
+ return command != null && stationId != null && stationId.equals(command.getTargetStaNo());
+ }
+
+ private StationCommand getWatchCircleCommand(Integer wrkNo) {
+ if (wrkNo == null || wrkNo <= 0) {
+ return null;
+ }
+ Object circleObj = redisUtil.get(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+ if (circleObj == null) {
+ return null;
+ }
+ try {
+ return JSON.parseObject(circleObj.toString(), StationCommand.class);
+ } catch (Exception ignore) {
+ return null;
+ }
+ }
+
+ private void saveWatchCircleCommand(Integer wrkNo, StationCommand command) {
+ if (wrkNo == null || wrkNo <= 0 || command == null) {
+ return;
+ }
+ redisUtil.set(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo,
+ JSON.toJSONString(command, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
+ }
+
+ private void clearWatchCircleCommand(Integer wrkNo) {
+ if (wrkNo == null || wrkNo <= 0) {
+ return;
+ }
+ redisUtil.del(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+ }
+
+ private void checkStationIdleRecover(BasDevp basDevp,
+ StationThread stationThread,
+ StationProtocol stationProtocol,
+ List<Integer> outOrderList) {
+ if (stationProtocol == null || stationProtocol.getTaskNo() == null || stationProtocol.getTaskNo() <= 0) {
+ return;
+ }
+ if (!Objects.equals(stationProtocol.getStationId(), stationProtocol.getTargetStaNo())) {
+ return;
+ }
+
+ StationTaskIdleTrack idleTrack = touchStationTaskIdleTrack(stationProtocol.getTaskNo(), stationProtocol.getStationId());
+ if (idleTrack == null || !idleTrack.isTimeout(STATION_IDLE_RECOVER_SECONDS)) {
+ return;
+ }
+
+ WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+ if (!canRecoverIdleStationTask(wrkMast, stationProtocol.getStationId())) {
+ return;
+ }
+
+ Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo());
+ if (lock != null) {
+ return;
+ }
+
+ OutOrderDispatchDecision dispatchDecision = null;
+ Integer moveStaNo;
+ if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
+ dispatchDecision = resolveOutboundDispatchDecision(stationProtocol.getStationId(), wrkMast, outOrderList);
+ moveStaNo = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
+ } else {
+ moveStaNo = wrkMast.getStaNo();
+ }
+ if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+ return;
+ }
+
+ redisUtil.set(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo(), "lock", STATION_IDLE_RECOVER_LIMIT_SECONDS);
+ resetSegmentMoveCommandsBeforeReroute(stationProtocol.getTaskNo());
+ int clearedCommandCount = clearIssuedMoveCommandsDuringIdleStay(idleTrack, stationProtocol.getTaskNo(), stationProtocol.getStationId());
+
+ StationCommand command = stationThread.getCommand(
+ StationCommandType.MOVE,
+ wrkMast.getWrkNo(),
+ stationProtocol.getStationId(),
+ moveStaNo,
+ 0
+ );
+ if (command == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "绔欑偣浠诲姟鍋滅暀瓒呮椂鍚庨噸绠楄矾寰勫け璐ワ紝褰撳墠绔欑偣={}锛岀洰鏍囩珯鐐�={}", stationProtocol.getStationId(), moveStaNo);
+ return;
+ }
+
+ MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
+ syncOutOrderWatchState(wrkMast, stationProtocol.getStationId(), outOrderList, dispatchDecision, command);
+ saveStationTaskIdleTrack(new StationTaskIdleTrack(wrkMast.getWrkNo(), stationProtocol.getStationId(), System.currentTimeMillis()));
+ News.info("杈撻�佺珯鐐逛换鍔″仠鐣檣}绉掓湭杩愯锛屽凡閲嶆柊璁＄畻璺緞骞堕噸鍚繍琛岋紝绔欑偣鍙�={}锛岀洰鏍囩珯={}锛屽伐浣滃彿={}锛屾竻鐞嗘棫鍒嗘鍛戒护鏁�={}锛屽懡浠ゆ暟鎹�={}",
+ STATION_IDLE_RECOVER_SECONDS, stationProtocol.getStationId(), moveStaNo, wrkMast.getWrkNo(), clearedCommandCount, JSON.toJSONString(command));
+ }
+
+ private boolean canRecoverIdleStationTask(WrkMast wrkMast, Integer currentStationId) {
+ if (wrkMast == null || currentStationId == null || wrkMast.getStaNo() == null) {
+ return false;
+ }
+ if (Objects.equals(currentStationId, wrkMast.getStaNo())) {
+ return false;
+ }
+ return Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_DEVICE_RUN.sts)
+ || Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts);
+ }
+
+ private void resetSegmentMoveCommandsBeforeReroute(Integer taskNo) {
+ if (redisUtil == null || taskNo == null || taskNo <= 0) {
+ return;
+ }
+ String key = RedisKeyType.DEVICE_STATION_MOVE_RESET.key + taskNo;
+ redisUtil.set(key, "cancel", 3);
+ try {
+ Thread.sleep(STATION_MOVE_RESET_WAIT_MS);
+ } catch (InterruptedException e) {
+ Thread.currentThread().interrupt();
+ } catch (Exception ignore) {
+ }
+ redisUtil.del(key);
+ }
+
+ private int clearIssuedMoveCommandsDuringIdleStay(StationTaskIdleTrack idleTrack,
+ Integer taskNo,
+ Integer stationId) {
+ if (basStationOptService == null) {
+ return 0;
+ }
+ List<BasStationOpt> optList;
+ try {
+ optList = listIssuedMoveCommandsDuringIdleStay(idleTrack, taskNo);
+ } catch (Exception e) {
+ return 0;
+ }
+ if (optList == null || optList.isEmpty()) {
+ return 0;
+ }
+
+ Date now = new Date();
+ String cleanupMemo = buildIdleRecoverClearedMemo(stationId);
+ int clearedCount = 0;
+ for (BasStationOpt opt : optList) {
+ if (opt == null || opt.getId() == null) {
+ continue;
+ }
+ opt.setSend(0);
+ opt.setUpdateTime(now);
+ opt.setMemo(appendCleanupMemo(opt.getMemo(), cleanupMemo));
+ clearedCount++;
+ }
+ if (clearedCount > 0) {
+ basStationOptService.updateBatchById(optList);
+ }
+ return clearedCount;
+ }
+
+ private List<BasStationOpt> listIssuedMoveCommandsDuringIdleStay(StationTaskIdleTrack idleTrack,
+ Integer taskNo) {
+ if (idleTrack == null || taskNo == null || taskNo <= 0 || idleTrack.firstSeenTime == null || basStationOptService == null) {
+ return Collections.emptyList();
+ }
+ List<BasStationOpt> optList = basStationOptService.list(new QueryWrapper<BasStationOpt>()
+ .select("id", "task_no", "send_time", "target_station_id", "memo", "send")
+ .eq("task_no", taskNo)
+ .eq("mode", String.valueOf(StationCommandType.MOVE))
+ .eq("send", 1)
+ .ge("send_time", new Date(idleTrack.firstSeenTime))
+ .orderByAsc("send_time"));
+ if (optList == null || optList.isEmpty()) {
+ return Collections.emptyList();
+ }
+ return optList;
+ }
+
+ private String buildIdleRecoverClearedMemo(Integer stationId) {
+ if (stationId == null) {
+ return IDLE_RECOVER_CLEARED_MEMO;
+ }
+ return IDLE_RECOVER_CLEARED_MEMO + "(stationId=" + stationId + ")";
+ }
+
+ private String appendCleanupMemo(String memo, String cleanupMemo) {
+ if (Cools.isEmpty(cleanupMemo)) {
+ return memo;
+ }
+ if (Cools.isEmpty(memo)) {
+ return cleanupMemo;
+ }
+ if (memo.contains(cleanupMemo)) {
+ return memo;
+ }
+ return memo + " | " + cleanupMemo;
+ }
+
+ private StationTaskIdleTrack touchStationTaskIdleTrack(Integer taskNo, Integer stationId) {
+ if (taskNo == null || taskNo <= 0 || stationId == null) {
+ return null;
+ }
+ long now = System.currentTimeMillis();
+ StationTaskIdleTrack idleTrack = getStationTaskIdleTrack(taskNo);
+ if (idleTrack == null || !Objects.equals(idleTrack.stationId, stationId)) {
+ idleTrack = new StationTaskIdleTrack(taskNo, stationId, now);
+ saveStationTaskIdleTrack(idleTrack);
+ }
+ return idleTrack;
+ }
+
+ private StationTaskIdleTrack getStationTaskIdleTrack(Integer taskNo) {
+ if (taskNo == null || taskNo <= 0) {
+ return null;
+ }
+ Object obj = redisUtil.get(RedisKeyType.STATION_TASK_IDLE_TRACK_.key + taskNo);
+ if (obj == null) {
+ return null;
+ }
+ try {
+ return JSON.parseObject(obj.toString(), StationTaskIdleTrack.class);
+ } catch (Exception e) {
+ return null;
+ }
+ }
+
+ private void saveStationTaskIdleTrack(StationTaskIdleTrack idleTrack) {
+ if (idleTrack == null || idleTrack.taskNo == null || idleTrack.taskNo <= 0) {
+ return;
+ }
+ redisUtil.set(
+ RedisKeyType.STATION_TASK_IDLE_TRACK_.key + idleTrack.taskNo,
+ JSON.toJSONString(idleTrack, SerializerFeature.DisableCircularReferenceDetect),
+ STATION_IDLE_TRACK_EXPIRE_SECONDS
+ );
+ }
+
+ public Integer getOutStationBatchSeq(List<NavigateNode> pathList, Integer searchStationId, String searchBatch) {
+ if (pathList == null || pathList.isEmpty() || searchStationId == null || Cools.isEmpty(searchBatch)) {
+ return null;
+ }
+ List<Integer> checkList = new ArrayList<>();
+ for (int i = pathList.size() - 1; i >= 0; i--) {
+ NavigateNode node = pathList.get(i);
+ JSONObject v = JSONObject.parseObject(node.getNodeValue());
+ if (v != null) {
+ Integer stationId = v.getInteger("stationId");
+ if (searchStationId.equals(stationId)) {
+ break;
+ } else {
+ checkList.add(stationId);
+ }
+ }
+ }
+
+ HashMap<String, Integer> batchMap = new HashMap<>();
+ for (Integer station : checkList) {
+ BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", station));
+ if (basStation == null) {
+ continue;
+ }
+
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
+ if (stationThread == null) {
+ continue;
+ }
+ Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
+ StationProtocol checkStationProtocol = statusMap.get(station);
+ if (checkStationProtocol == null) {
+ continue;
+ }
+ if (checkStationProtocol.getTaskNo() > 0) {
+ WrkMast checkWrkMast = wrkMastService.selectByWorkNo(checkStationProtocol.getTaskNo());
+ if (checkWrkMast == null) {
+ continue;
+ }
+
+ if (!Cools.isEmpty(checkWrkMast.getBatch())) {
+ batchMap.put(checkWrkMast.getBatch(), checkWrkMast.getBatchSeq());
+ }
+ }
+ }
+
+ Integer seq = batchMap.get(searchBatch);
+ return seq;
+ }
+
+ private int countCurrentStationTask() {
+ int currentStationTaskCount = 0;
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
+ for (BasDevp basDevp : basDevps) {
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
if (stationThread == null) {
continue;
}
@@ -435,9 +1253,363 @@
}
}
}
-
return currentStationTaskCount;
}
+ private boolean isDispatchBlocked(DispatchLimitConfig config,
+ int currentStationTaskCount,
+ LoadGuardState loadGuardState,
+ boolean needReserveLoopLoad) {
+ if (config.loopModeEnable) {
+ double currentLoad = loadGuardState.currentLoad();
+ if (currentLoad >= config.circleMaxLoadLimit) {
+ News.warn("褰撳墠鎵胯浇閲忚揪鍒颁笂闄愶紝宸插仠姝㈢珯鐐逛换鍔′笅鍙戙�傚綋鍓嶆壙杞介噺={}锛屼笂闄�={}", formatPercent(currentLoad), formatPercent(config.circleMaxLoadLimit));
+ return true;
+ }
+
+ if (needReserveLoopLoad) {
+ double reserveLoad = loadGuardState.loadAfterReserve();
+ if (reserveLoad >= config.circleMaxLoadLimit) {
+ News.warn("棰勫崰鍚庢壙杞介噺杈惧埌涓婇檺锛屽凡鍋滄绔欑偣浠诲姟涓嬪彂銆傞鍗犲悗鎵胯浇閲�={}锛屼笂闄�={}", formatPercent(reserveLoad), formatPercent(config.circleMaxLoadLimit));
+ return true;
+ }
+ }
+ }
+ return false;
+ }
+
+ private LoadGuardState buildLoadGuardState(DispatchLimitConfig config) {
+ LoadGuardState state = new LoadGuardState();
+ if (!config.loopModeEnable) {
+ return state;
+ }
+
+ StationCycleCapacityVo capacityVo = stationCycleCapacityService.getLatestSnapshot();
+ if (capacityVo == null) {
+ return state;
+ }
+
+ state.totalStationCount = toNonNegative(capacityVo.getTotalStationCount());
+ Integer occupiedStationCount = capacityVo.getOccupiedStationCount();
+ state.projectedTaskStationCount = toNonNegative(occupiedStationCount != null ? occupiedStationCount : capacityVo.getTaskStationCount());
+
+ List<StationCycleLoopVo> loopList = capacityVo.getLoopList();
+ if (loopList != null) {
+ for (StationCycleLoopVo loopVo : loopList) {
+ if (loopVo == null || loopVo.getStationIdList() == null) {
+ continue;
+ }
+ Integer loopNo = loopVo.getLoopNo();
+ for (Integer stationId : loopVo.getStationIdList()) {
+ if (stationId != null) {
+ if (loopNo != null) {
+ state.stationLoopNoMap.put(stationId, loopNo);
+ }
+ }
+ }
+ }
+ }
+ return state;
+ }
+
+ private LoopHitResult findPathLoopHit(DispatchLimitConfig config,
+ Integer sourceStationId,
+ Integer targetStationId,
+ LoadGuardState loadGuardState) {
+ if (!config.loopModeEnable) {
+ return LoopHitResult.NO_HIT;
+ }
+ if (sourceStationId == null || targetStationId == null) {
+ return LoopHitResult.NO_HIT;
+ }
+ if (loadGuardState.stationLoopNoMap.isEmpty()) {
+ return LoopHitResult.NO_HIT;
+ }
+
+ try {
+ List<NavigateNode> nodes = navigateUtils.calcByStationId(sourceStationId, targetStationId);
+ if (nodes == null || nodes.isEmpty()) {
+ return LoopHitResult.NO_HIT;
+ }
+
+ for (NavigateNode node : nodes) {
+ Integer stationId = getStationIdFromNode(node);
+ if (stationId == null) {
+ continue;
+ }
+ Integer loopNo = loadGuardState.stationLoopNoMap.get(stationId);
+ if (loopNo != null) {
+ return new LoopHitResult(true, loopNo, stationId);
+ }
+ }
+ } catch (Exception e) {
+ return LoopHitResult.NO_HIT;
+ }
+
+ return LoopHitResult.NO_HIT;
+ }
+
+ private Integer getStationIdFromNode(NavigateNode node) {
+ if (node == null || isBlank(node.getNodeValue())) {
+ return null;
+ }
+ try {
+ JSONObject v = JSONObject.parseObject(node.getNodeValue());
+ if (v == null) {
+ return null;
+ }
+ return v.getInteger("stationId");
+ } catch (Exception e) {
+ return null;
+ }
+ }
+
+ private int toNonNegative(Integer value) {
+ if (value == null || value < 0) {
+ return 0;
+ }
+ return value;
+ }
+
+ private static class OutOrderDispatchDecision {
+ private final Integer targetStationId;
+ private final boolean circle;
+
+ private OutOrderDispatchDecision(Integer targetStationId, boolean circle) {
+ this.targetStationId = targetStationId;
+ this.circle = circle;
+ }
+
+ private Integer getTargetStationId() {
+ return targetStationId;
+ }
+
+ private boolean isCircle() {
+ return circle;
+ }
+ }
+
+ private void saveLoopLoadReserve(Integer wrkNo, LoopHitResult loopHitResult) {
+ if (wrkNo == null || wrkNo <= 0 || loopHitResult == null || !loopHitResult.isThroughLoop()) {
+ return;
+ }
+ JSONObject reserveJson = new JSONObject();
+ reserveJson.put("wrkNo", wrkNo);
+ reserveJson.put("loopNo", loopHitResult.getLoopNo());
+ reserveJson.put("hitStationId", loopHitResult.getHitStationId());
+ reserveJson.put("createTime", System.currentTimeMillis());
+ redisUtil.hset(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, String.valueOf(wrkNo), reserveJson.toJSONString());
+ redisUtil.expire(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, LOOP_LOAD_RESERVE_EXPIRE_SECONDS);
+ }
+
+ private DispatchLimitConfig getDispatchLimitConfig(Integer startStationId, Integer endStationId) {
+ DispatchLimitConfig config = new DispatchLimitConfig();
+ Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
+ if (systemConfigMapObj instanceof Map) {
+ Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
+ config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
+ String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
+ if (isBlank(loopModeValue)) {
+ loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
+ }
+ if (isBlank(loopModeValue)) {
+ loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
+ }
+ config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
+ }
+
+ if (stationPathPolicyService != null && startStationId != null && endStationId != null) {
+ try {
+ StationPathResolvedPolicy resolvedPolicy = stationPathPolicyService.resolvePolicy(startStationId, endStationId);
+ if (resolvedPolicy != null && resolvedPolicy.getProfileConfig() != null) {
+ config.circleMaxLoadLimit = parseLoadLimit(String.valueOf(resolvedPolicy.getProfileConfig().getCircleMaxLoadLimit()), config.circleMaxLoadLimit);
+ }
+ } catch (Exception ignore) {
+ }
+ }
+
+ return config;
+ }
+
+ private String getConfigValue(Map<?, ?> configMap, String key) {
+ Object value = configMap.get(key);
+ if (value == null) {
+ return null;
+ }
+ return String.valueOf(value).trim();
+ }
+
+ private boolean parseBoolean(String value, boolean defaultValue) {
+ if (isBlank(value)) {
+ return defaultValue;
+ }
+ String lowValue = value.toLowerCase(Locale.ROOT);
+ if ("y".equals(lowValue) || "yes".equals(lowValue) || "true".equals(lowValue)
+ || "1".equals(lowValue) || "on".equals(lowValue)) {
+ return true;
+ }
+ if ("n".equals(lowValue) || "no".equals(lowValue) || "false".equals(lowValue)
+ || "0".equals(lowValue) || "off".equals(lowValue)) {
+ return false;
+ }
+ return defaultValue;
+ }
+
+ private double parseLoadLimit(String value, double defaultValue) {
+ if (isBlank(value)) {
+ return defaultValue;
+ }
+ try {
+ String normalized = value.replace("%", "").trim();
+ double parsed = Double.parseDouble(normalized);
+ if (parsed > 1.0) {
+ parsed = parsed / 100.0;
+ }
+ if (parsed < 0.0) {
+ return 0.0;
+ }
+ if (parsed > 1.0) {
+ return 1.0;
+ }
+ return parsed;
+ } catch (Exception e) {
+ return defaultValue;
+ }
+ }
+
+ private int parseInt(String value, int defaultValue) {
+ if (isBlank(value)) {
+ return defaultValue;
+ }
+ try {
+ int parsed = Integer.parseInt(value.trim());
+ return parsed < 0 ? defaultValue : parsed;
+ } catch (Exception e) {
+ return defaultValue;
+ }
+ }
+
+ private String formatPercent(double value) {
+ return String.format(Locale.ROOT, "%.1f%%", value * 100.0);
+ }
+
+ private boolean isBlank(String value) {
+ return value == null || value.trim().isEmpty();
+ }
+
+ private static class DispatchLimitConfig {
+ // 鍦堟渶澶ф壙杞借兘鍔涳紝榛樿80%
+ private double circleMaxLoadLimit = 0.8d;
+ // 鏄惁鍚敤缁曞湀妯″紡锛堜粎鍚敤鏃舵墠鐢熸晥鎵胯浇闄愬埗锛�
+ private boolean loopModeEnable = false;
+ }
+
+ private static class LoadGuardState {
+ private int totalStationCount = 0;
+ private int projectedTaskStationCount = 0;
+ private final Map<Integer, Integer> stationLoopNoMap = new HashMap<>();
+
+ private double currentLoad() {
+ return calcLoad(this.projectedTaskStationCount, this.totalStationCount);
+ }
+
+ private double loadAfterReserve() {
+ return calcLoad(this.projectedTaskStationCount + 1, this.totalStationCount);
+ }
+
+ private void reserveLoopTask(Integer loopNo) {
+ if (loopNo == null || loopNo <= 0) {
+ return;
+ }
+ if (this.totalStationCount <= 0) {
+ return;
+ }
+ this.projectedTaskStationCount++;
+ }
+
+ private double calcLoad(int taskCount, int stationCount) {
+ if (stationCount <= 0 || taskCount <= 0) {
+ return 0.0;
+ }
+ double load = (double) taskCount / (double) stationCount;
+ if (load < 0.0) {
+ return 0.0;
+ }
+ if (load > 1.0) {
+ return 1.0;
+ }
+ return load;
+ }
+ }
+
+ private static class LoopHitResult {
+ private static final LoopHitResult NO_HIT = new LoopHitResult(false, null, null);
+ private final boolean throughLoop;
+ private final Integer loopNo;
+ private final Integer hitStationId;
+
+ private LoopHitResult(boolean throughLoop, Integer loopNo, Integer hitStationId) {
+ this.throughLoop = throughLoop;
+ this.loopNo = loopNo;
+ this.hitStationId = hitStationId;
+ }
+
+ private boolean isThroughLoop() {
+ return throughLoop;
+ }
+
+ private Integer getLoopNo() {
+ return loopNo;
+ }
+
+ private Integer getHitStationId() {
+ return hitStationId;
+ }
+ }
+
+ private static class StationTaskIdleTrack {
+ private Integer taskNo;
+ private Integer stationId;
+ private Long firstSeenTime;
+
+ private StationTaskIdleTrack() {}
+
+ private StationTaskIdleTrack(Integer taskNo, Integer stationId, Long firstSeenTime) {
+ this.taskNo = taskNo;
+ this.stationId = stationId;
+ this.firstSeenTime = firstSeenTime;
+ }
+
+ private boolean isTimeout(int seconds) {
+ if (firstSeenTime == null) {
+ return false;
+ }
+ return System.currentTimeMillis() - firstSeenTime >= seconds * 1000L;
+ }
+
+ public Integer getTaskNo() {
+ return taskNo;
+ }
+
+ public void setTaskNo(Integer taskNo) {
+ this.taskNo = taskNo;
+ }
+
+ public Integer getStationId() {
+ return stationId;
+ }
+
+ public void setStationId(Integer stationId) {
+ this.stationId = stationId;
+ }
+
+ public Long getFirstSeenTime() {
+ return firstSeenTime;
+ }
+
+ public void setFirstSeenTime(Long firstSeenTime) {
+ this.firstSeenTime = firstSeenTime;
+ }
+ }
}
--
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