From 63b01db83d9aad8a15276b4236a9a22e4aeef065 Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期二, 05 五月 2026 12:30:59 +0800
Subject: [PATCH] # Agent数据分析V3.0.1.7

---
 src/main/java/com/zy/core/utils/station/StationRerouteProcessor.java |  380 ++++++++++++++++++++++++++++++++++++++++++++----------
 1 files changed, 310 insertions(+), 70 deletions(-)

diff --git a/src/main/java/com/zy/core/utils/station/StationRerouteProcessor.java b/src/main/java/com/zy/core/utils/station/StationRerouteProcessor.java
index 3cf4495..45f4e22 100644
--- a/src/main/java/com/zy/core/utils/station/StationRerouteProcessor.java
+++ b/src/main/java/com/zy/core/utils/station/StationRerouteProcessor.java
@@ -2,18 +2,18 @@
 
 import com.alibaba.fastjson.JSON;
 import com.alibaba.fastjson.JSONObject;
-import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
 import com.core.common.Cools;
 import com.core.exception.CoolException;
 import com.zy.asrs.entity.BasDevp;
 import com.zy.asrs.entity.LocMast;
 import com.zy.asrs.entity.WrkMast;
-import com.zy.asrs.service.BasDevpService;
 import com.zy.asrs.service.LocMastService;
 import com.zy.asrs.service.WrkMastService;
 import com.zy.common.entity.FindCrnNoResult;
+import com.zy.common.model.NavigateNode;
 import com.zy.common.model.StartupDto;
 import com.zy.common.service.CommonService;
+import com.zy.common.utils.NavigateUtils;
 import com.zy.common.utils.RedisUtil;
 import com.zy.core.News;
 import com.zy.core.cache.SlaveConnection;
@@ -29,7 +29,6 @@
 import com.zy.core.model.protocol.StationProtocol;
 import com.zy.core.model.protocol.StationTaskBufferItem;
 import com.zy.core.move.StationMoveCoordinator;
-import com.zy.core.move.StationMoveSession;
 import com.zy.core.thread.StationThread;
 import com.zy.core.utils.station.model.OutOrderDispatchDecision;
 import com.zy.core.utils.station.model.RerouteCommandPlan;
@@ -38,23 +37,30 @@
 import com.zy.core.utils.station.model.RerouteExecutionResult;
 import com.zy.core.utils.station.model.RerouteSceneType;
 import com.zy.core.utils.WmsOperateUtils;
+import lombok.extern.slf4j.Slf4j;
 import org.springframework.beans.factory.annotation.Autowired;
 import org.springframework.stereotype.Component;
 
 import java.util.ArrayList;
+import java.util.Collections;
 import java.util.Date;
 import java.util.List;
 import java.util.Map;
 import java.util.Objects;
 
+@Slf4j
 @Component
 public class StationRerouteProcessor {
     private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 2;
     private static final long STATION_MOVE_RESET_WAIT_MS = 1000L;
-    private static final int RUN_BLOCK_DIRECT_REASSIGN_LIMIT_SECONDS = 15 * 60;
+    private static final int RUN_BLOCK_DIRECT_REASSIGN_LIMIT_SECONDS = 8 * 60;
+    private static final int RUN_BLOCK_DIRECT_REASSIGN_NEAREST_CACHE_SECONDS = 60 * 60 * 24;
+    private static final long CHECK_STATION_OUT_ORDER_SLOW_THRESHOLD_MS = 200L;
+    private static final long EXECUTE_REROUTE_PLAN_SLOW_THRESHOLD_MS = 200L;
+    private static final String RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING_PREFIX = "鍫靛閲嶅垎閰嶈姹俉MS澶辫触";
+    private static final String RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING =
+            RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING_PREFIX + "锛岃妫�鏌MS閲嶆柊鍒嗛厤搴撲綅鎺ュ彛";
 
-    @Autowired
-    private BasDevpService basDevpService;
     @Autowired
     private WrkMastService wrkMastService;
     @Autowired
@@ -73,6 +79,8 @@
     private StationOutboundDecisionSupport stationOutboundDecisionSupport;
     @Autowired
     private StationDispatchRuntimeStateSupport stationDispatchRuntimeStateSupport;
+    @Autowired
+    private NavigateUtils navigateUtils;
 
     public void checkStationRunBlock(BasDevp basDevp, Integer stationId) {
         try {
@@ -149,16 +157,19 @@
     }
 
     public void checkStationOutOrder(BasDevp basDevp, StationObjModel stationObjModel) {
+        long totalStartMs = System.currentTimeMillis();
         try {
             if (basDevp == null || basDevp.getDevpNo() == null || stationObjModel == null || stationObjModel.getStationId() == null) {
                 return;
             }
+            long runtimeStartMs = System.currentTimeMillis();
             StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
             if (stationThread == null) {
                 return;
             }
             Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
             StationProtocol stationProtocol = statusMap == null ? null : statusMap.get(stationObjModel.getStationId());
+            long runtimeCostMs = System.currentTimeMillis() - runtimeStartMs;
             if (stationProtocol == null
                     || !stationProtocol.isAutoing()
                     || !stationProtocol.isLoading()
@@ -168,17 +179,25 @@
                 return;
             }
 
+            long loadWrkStartMs = System.currentTimeMillis();
             WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+            long loadWrkCostMs = System.currentTimeMillis() - loadWrkStartMs;
             if (wrkMast == null
                     || !Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)
                     || Objects.equals(stationProtocol.getStationId(), wrkMast.getStaNo())) {
                 return;
             }
-            if (stationOutboundDecisionSupport.shouldSkipOutOrderDispatchForExistingRoute(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+            long skipCheckStartMs = System.currentTimeMillis();
+            boolean skipForExistingRoute = stationOutboundDecisionSupport
+                    .shouldSkipOutOrderDispatchForExistingRoute(wrkMast.getWrkNo(), stationProtocol.getStationId());
+            long skipCheckCostMs = System.currentTimeMillis() - skipCheckStartMs;
+            if (skipForExistingRoute) {
                 return;
             }
 
+            long pathFactorStartMs = System.currentTimeMillis();
             Double pathLenFactor = stationOutboundDecisionSupport.resolveOutboundPathLenFactor(wrkMast);
+            long pathFactorCostMs = System.currentTimeMillis() - pathFactorStartMs;
             RerouteContext context = RerouteContext.create(
                     RerouteSceneType.OUT_ORDER,
                     basDevp,
@@ -192,7 +211,29 @@
                     .withSuppressDispatchGuard()
                     .withOutOrderDispatchLock()
                     .withResetSegmentCommandsBeforeDispatch();
-            executeSharedReroute(context);
+            long rerouteStartMs = System.currentTimeMillis();
+            RerouteExecutionResult result = executeSharedReroute(context);
+            long rerouteCostMs = System.currentTimeMillis() - rerouteStartMs;
+            long totalCostMs = System.currentTimeMillis() - totalStartMs;
+            log.info("checkStationOutOrder profile, taskNo={}, stationId={}, deviceNo={}, batch={}, batchSeq={}, finalTargetStationId={}, pathLenFactor={}, runtimeCostMs={}ms, loadWrkCostMs={}ms, skipCheckCostMs={}ms, pathFactorCostMs={}ms, rerouteCostMs={}ms, totalCostMs={}ms, result={}",
+                    stationProtocol.getTaskNo(),
+                    stationProtocol.getStationId(),
+                    stationObjModel.getDeviceNo(),
+                    wrkMast.getBatch(),
+                    wrkMast.getBatchSeq(),
+                    wrkMast.getStaNo(),
+                    pathLenFactor,
+                    runtimeCostMs,
+                    loadWrkCostMs,
+                    skipCheckCostMs,
+                    pathFactorCostMs,
+                    rerouteCostMs,
+                    totalCostMs,
+                    result == null ? null : result.skipReason());
+            if (totalCostMs > CHECK_STATION_OUT_ORDER_SLOW_THRESHOLD_MS) {
+                log.warn("checkStationOutOrder slow, taskNo={}, stationId={}, totalCostMs={}ms, rerouteCostMs={}ms, loadWrkCostMs={}ms, pathFactorCostMs={}ms",
+                        stationProtocol.getTaskNo(), stationProtocol.getStationId(), totalCostMs, rerouteCostMs, loadWrkCostMs, pathFactorCostMs);
+            }
         } catch (Exception e) {
             e.printStackTrace();
         }
@@ -283,6 +324,7 @@
     }
 
     public RerouteDecision resolveSharedRerouteDecision(RerouteContext context) {
+        long startMs = System.currentTimeMillis();
         if (context == null || context.wrkMast() == null || context.stationProtocol() == null) {
             return RerouteDecision.skip("missing-runtime-dependency");
         }
@@ -294,9 +336,13 @@
         if (context.sceneType() == RerouteSceneType.IDLE_RECOVER
                 && !Objects.equals(context.wrkMast().getWrkSts(), WrkStsType.STATION_RUN.sts)) {
             Integer targetStationId = context.wrkMast().getStaNo();
-            return targetStationId == null || Objects.equals(targetStationId, currentStationId)
+            RerouteDecision decision = targetStationId == null || Objects.equals(targetStationId, currentStationId)
                     ? RerouteDecision.skip("same-station")
                     : RerouteDecision.proceed(targetStationId);
+            log.info("resolveSharedRerouteDecision profile, sceneType={}, taskNo={}, currentStationId={}, targetStationId={}, decision={}, decisionCostMs={}ms",
+                    context.sceneType(), context.wrkMast().getWrkNo(), currentStationId, targetStationId,
+                    decision.skip() ? decision.skipReason() : "proceed", System.currentTimeMillis() - startMs);
+            return decision;
         }
 
         OutOrderDispatchDecision dispatchDecision =
@@ -307,20 +353,155 @@
                         context.pathLenFactor()
                 );
         Integer targetStationId = dispatchDecision == null ? null : dispatchDecision.getTargetStationId();
-        if (targetStationId == null || Objects.equals(targetStationId, currentStationId)) {
-            return RerouteDecision.skip("same-station");
-        }
-        return RerouteDecision.proceed(targetStationId, dispatchDecision);
+        RerouteDecision decision = targetStationId == null || Objects.equals(targetStationId, currentStationId)
+                ? RerouteDecision.skip("same-station")
+                : RerouteDecision.proceed(targetStationId, dispatchDecision);
+        log.info("resolveSharedRerouteDecision profile, sceneType={}, taskNo={}, currentStationId={}, targetStationId={}, decision={}, circle={}, decisionCostMs={}ms",
+                context.sceneType(), context.wrkMast().getWrkNo(), currentStationId, targetStationId,
+                decision.skip() ? decision.skipReason() : "proceed",
+                dispatchDecision != null && dispatchDecision.isCircle(),
+                System.currentTimeMillis() - startMs);
+        return decision;
     }
 
     public boolean shouldUseRunBlockDirectReassign(WrkMast wrkMast,
                                                    Integer stationId,
                                                    List<Integer> runBlockReassignLocStationList) {
-        return wrkMast != null
-                && Objects.equals(wrkMast.getIoType(), WrkIoType.IN.id)
-                && stationId != null
-                && runBlockReassignLocStationList != null
-                && runBlockReassignLocStationList.contains(stationId);
+        if (wrkMast == null || stationId == null) {
+            return false;
+        }
+        if (!Objects.equals(wrkMast.getIoType(), WrkIoType.IN.id)) {
+            return false;
+        }
+        if (runBlockReassignLocStationList == null || !runBlockReassignLocStationList.contains(stationId)) {
+            return false;
+        }
+        if (shouldForceRunBlockPathReroute(wrkMast, stationId, runBlockReassignLocStationList)) {
+            return false;
+        }
+        return true;
+    }
+
+    private boolean shouldForceRunBlockPathReroute(WrkMast wrkMast,
+                                                   Integer stationId,
+                                                   List<Integer> runBlockReassignLocStationList) {
+        if (wrkMast == null || stationId == null) {
+            return false;
+        }
+        Integer nearestStationId = resolveNearestRunBlockDirectReassignStationId(wrkMast, runBlockReassignLocStationList);
+        return nearestStationId != null && !Objects.equals(stationId, nearestStationId);
+    }
+
+    private Integer resolveNearestRunBlockDirectReassignStationId(WrkMast wrkMast,
+                                                                  List<Integer> runBlockReassignLocStationList) {
+        if (wrkMast == null
+                || wrkMast.getStaNo() == null
+                || navigateUtils == null
+                || runBlockReassignLocStationList == null
+                || runBlockReassignLocStationList.isEmpty()) {
+            return null;
+        }
+        Integer targetStationId = wrkMast.getStaNo();
+        Integer cachedStationId = loadCachedNearestRunBlockDirectReassignStationId(targetStationId, runBlockReassignLocStationList);
+        if (cachedStationId != null) {
+            return cachedStationId;
+        }
+        Integer nearestStationId = null;
+        int nearestPathLen = Integer.MAX_VALUE;
+        for (Integer candidateStationId : runBlockReassignLocStationList) {
+            if (candidateStationId == null) {
+                continue;
+            }
+            List<NavigateNode> path = navigateUtils.calcOptimalPathByStationId(candidateStationId, targetStationId, wrkMast.getWrkNo(), null);
+            if (path == null || path.isEmpty()) {
+                continue;
+            }
+            int pathLen = countStationNodes(path);
+            if (pathLen <= 0) {
+                continue;
+            }
+            if (pathLen < nearestPathLen
+                    || (pathLen == nearestPathLen && nearestStationId != null && candidateStationId < nearestStationId)) {
+                nearestStationId = candidateStationId;
+                nearestPathLen = pathLen;
+            }
+        }
+        cacheNearestRunBlockDirectReassignStationId(targetStationId, runBlockReassignLocStationList, nearestStationId);
+        return nearestStationId;
+    }
+
+    private Integer loadCachedNearestRunBlockDirectReassignStationId(Integer targetStationId,
+                                                                     List<Integer> runBlockReassignLocStationList) {
+        String cacheKey = buildNearestRunBlockDirectReassignCacheKey(targetStationId, runBlockReassignLocStationList);
+        if (cacheKey == null || redisUtil == null) {
+            return null;
+        }
+        Object cacheValue = redisUtil.get(cacheKey);
+        if (cacheValue == null) {
+            return null;
+        }
+        try {
+            Integer stationId = Integer.valueOf(String.valueOf(cacheValue));
+            return runBlockReassignLocStationList.contains(stationId) ? stationId : null;
+        } catch (Exception ignore) {
+            return null;
+        }
+    }
+
+    private void cacheNearestRunBlockDirectReassignStationId(Integer targetStationId,
+                                                             List<Integer> runBlockReassignLocStationList,
+                                                             Integer nearestStationId) {
+        String cacheKey = buildNearestRunBlockDirectReassignCacheKey(targetStationId, runBlockReassignLocStationList);
+        if (cacheKey == null || nearestStationId == null || redisUtil == null) {
+            return;
+        }
+        redisUtil.set(cacheKey, nearestStationId, RUN_BLOCK_DIRECT_REASSIGN_NEAREST_CACHE_SECONDS);
+    }
+
+    private String buildNearestRunBlockDirectReassignCacheKey(Integer targetStationId,
+                                                              List<Integer> runBlockReassignLocStationList) {
+        if (targetStationId == null || runBlockReassignLocStationList == null || runBlockReassignLocStationList.isEmpty()) {
+            return null;
+        }
+        List<Integer> normalizedStationIdList = new ArrayList<>();
+        for (Integer stationId : runBlockReassignLocStationList) {
+            if (stationId != null && !normalizedStationIdList.contains(stationId)) {
+                normalizedStationIdList.add(stationId);
+            }
+        }
+        if (normalizedStationIdList.isEmpty()) {
+            return null;
+        }
+        Collections.sort(normalizedStationIdList);
+        return RedisKeyType.STATION_RUN_BLOCK_DIRECT_REASSIGN_NEAREST_CACHE_.key
+                + targetStationId
+                + "_"
+                + JSON.toJSONString(normalizedStationIdList);
+    }
+
+    private int countStationNodes(List<NavigateNode> path) {
+        if (path == null || path.isEmpty()) {
+            return 0;
+        }
+        int count = 0;
+        for (NavigateNode node : path) {
+            if (extractStationId(node) != null) {
+                count++;
+            }
+        }
+        return count;
+    }
+
+    private Integer extractStationId(NavigateNode node) {
+        if (node == null || Cools.isEmpty(node.getNodeValue())) {
+            return null;
+        }
+        try {
+            JSONObject valueObject = JSONObject.parseObject(node.getNodeValue());
+            return valueObject == null ? null : valueObject.getInteger("stationId");
+        } catch (Exception ignore) {
+            return null;
+        }
     }
 
     private boolean shouldSkipRunBlockStation(BasDevp basDevp, Integer stationId) {
@@ -348,6 +529,7 @@
                                                                   StationProtocol stationProtocol,
                                                                   Integer taskNo,
                                                                   Integer stationId) {
+        long startMs = System.currentTimeMillis();
         boolean runBlockReroute = context.sceneType() == RerouteSceneType.RUN_BLOCK_REROUTE;
         int currentTaskBufferCommandCount = countCurrentTaskBufferCommands(stationProtocol.getTaskBufferItems(), taskNo);
         if (currentTaskBufferCommandCount > 0 && !runBlockReroute) {
@@ -359,37 +541,65 @@
                     taskNo,
                     currentTaskBufferCommandCount);
         }
-        if (!runBlockReroute
+        long suppressStartMs = System.currentTimeMillis();
+        boolean suppressDispatch = !runBlockReroute
                 && context.checkSuppressDispatch()
                 && stationMoveCoordinator != null
-                && stationMoveCoordinator.shouldSuppressDispatch(taskNo, stationId, plan.command())) {
+                && stationMoveCoordinator.shouldSuppressDispatch(taskNo, stationId, plan.command());
+        long suppressCostMs = System.currentTimeMillis() - suppressStartMs;
+        if (suppressDispatch) {
             return RerouteExecutionResult.skip("dispatch-suppressed");
         }
-        if (context.requireOutOrderDispatchLock()
-                && !stationDispatchRuntimeStateSupport.tryAcquireOutOrderDispatchLock(taskNo, stationId, OUT_ORDER_DISPATCH_LIMIT_SECONDS)) {
+        long outOrderLockStartMs = System.currentTimeMillis();
+        boolean outOrderLockAcquired = !context.requireOutOrderDispatchLock()
+                || stationDispatchRuntimeStateSupport.tryAcquireOutOrderDispatchLock(taskNo, stationId, OUT_ORDER_DISPATCH_LIMIT_SECONDS);
+        long outOrderLockCostMs = System.currentTimeMillis() - outOrderLockStartMs;
+        if (!outOrderLockAcquired) {
             return RerouteExecutionResult.skip("out-order-lock");
         }
 
-        if (!isBlank(context.executionLockKey())
-                && !stationDispatchRuntimeStateSupport.tryAcquireLock(context.executionLockKey(), context.executionLockSeconds())) {
-                return RerouteExecutionResult.skip("scene-lock");
+        long sceneLockStartMs = System.currentTimeMillis();
+        boolean sceneLockAcquired = isBlank(context.executionLockKey())
+                || stationDispatchRuntimeStateSupport.tryAcquireLock(context.executionLockKey(), context.executionLockSeconds());
+        long sceneLockCostMs = System.currentTimeMillis() - sceneLockStartMs;
+        if (!sceneLockAcquired) {
+            return RerouteExecutionResult.skip("scene-lock");
         }
+        long resetCostMs = 0L;
         if (context.resetSegmentCommandsBeforeDispatch()) {
+            long resetStartMs = System.currentTimeMillis();
             stationDispatchRuntimeStateSupport.signalSegmentReset(taskNo, STATION_MOVE_RESET_WAIT_MS);
+            resetCostMs = System.currentTimeMillis() - resetStartMs;
         }
 
         int clearedCommandCount = 0;
+        long cancelSessionCostMs = 0L;
 
+        if (context.cancelSessionBeforeDispatch() && stationMoveCoordinator != null) {
+            long cancelSessionStartMs = System.currentTimeMillis();
+            stationMoveCoordinator.markCancelPending(taskNo, "reroute_pending");
+            stationMoveCoordinator.cancelSession(taskNo);
+            cancelSessionCostMs = System.currentTimeMillis() - cancelSessionStartMs;
+        }
+        long registerDispatchStartMs = System.currentTimeMillis();
+        preRegisterDispatchSession(context, plan);
+        long registerDispatchCostMs = System.currentTimeMillis() - registerDispatchStartMs;
+
+        long offerDispatchStartMs = System.currentTimeMillis();
         boolean offered = offerDevpCommandWithDedup(context.dispatchDeviceNo(), plan.command(), plan.dispatchScene());
+        long offerDispatchCostMs = System.currentTimeMillis() - offerDispatchStartMs;
         if (!offered) {
             return RerouteExecutionResult.skip("dispatch-dedup");
         }
-        if (context.cancelSessionBeforeDispatch() && stationMoveCoordinator != null) {
-            stationMoveCoordinator.markCancelPending(taskNo, "reroute_pending");
-            stationMoveCoordinator.cancelSession(taskNo);
-        }
 
         applyRerouteDispatchEffects(context, plan, clearedCommandCount);
+        long totalCostMs = System.currentTimeMillis() - startMs;
+        log.info("executeReroutePlanWithTaskLock profile, sceneType={}, taskNo={}, stationId={}, suppressCostMs={}ms, outOrderLockCostMs={}ms, sceneLockCostMs={}ms, resetCostMs={}ms, cancelSessionCostMs={}ms, registerDispatchCostMs={}ms, offerDispatchCostMs={}ms, totalCostMs={}ms",
+                context.sceneType(), taskNo, stationId, suppressCostMs, outOrderLockCostMs, sceneLockCostMs, resetCostMs, cancelSessionCostMs, registerDispatchCostMs, offerDispatchCostMs, totalCostMs);
+        if (totalCostMs > EXECUTE_REROUTE_PLAN_SLOW_THRESHOLD_MS) {
+            log.warn("executeReroutePlanWithTaskLock slow, sceneType={}, taskNo={}, stationId={}, totalCostMs={}ms, resetCostMs={}ms, registerDispatchCostMs={}ms, offerDispatchCostMs={}ms",
+                    context.sceneType(), taskNo, stationId, totalCostMs, resetCostMs, registerDispatchCostMs, offerDispatchCostMs);
+        }
         return RerouteExecutionResult.dispatched(plan.command(), clearedCommandCount);
     }
 
@@ -400,6 +610,24 @@
         }
         RerouteCommandPlan plan = buildRerouteCommandPlan(context, decision);
         return executeReroutePlan(context, plan);
+    }
+
+    private void preRegisterDispatchSession(RerouteContext context, RerouteCommandPlan plan) {
+        if (context == null || plan == null || plan.command() == null || context.wrkMast() == null || context.stationProtocol() == null) {
+            return;
+        }
+        if (stationMoveCoordinator == null) {
+            return;
+        }
+        OutOrderDispatchDecision dispatchDecision =
+                plan.decision() == null ? null : plan.decision().dispatchDecision();
+        stationMoveCoordinator.recordDispatch(
+                context.wrkMast().getWrkNo(),
+                context.stationProtocol().getStationId(),
+                plan.dispatchScene(),
+                plan.command(),
+                dispatchDecision != null && dispatchDecision.isCircle()
+        );
     }
 
     private void applyRerouteDispatchEffects(RerouteContext context,
@@ -420,15 +648,6 @@
                 dispatchDecision,
                 plan.command()
         );
-        if (stationMoveCoordinator != null) {
-            stationMoveCoordinator.recordDispatch(
-                    wrkMast.getWrkNo(),
-                    stationProtocol.getStationId(),
-                    plan.dispatchScene(),
-                    plan.command(),
-                    dispatchDecision != null && dispatchDecision.isCircle()
-            );
-        }
         if (context.sceneType() == RerouteSceneType.RUN_BLOCK_REROUTE) {
             News.info("杈撻�佺珯鐐瑰牭濉炲悗閲嶆柊璁$畻璺緞鍛戒护涓嬪彂鎴愬姛锛岀珯鐐瑰彿={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}",
                     stationProtocol.getStationId(),
@@ -448,9 +667,6 @@
         if (basDevp == null || stationThread == null || stationProtocol == null || wrkMast == null) {
             return;
         }
-        if (isDirectReassignContextStale(stationProtocol, wrkMast)) {
-            return;
-        }
         int currentTaskBufferCommandCount = countCurrentTaskBufferCommands(
                 stationProtocol.getTaskBufferItems(),
                 stationProtocol.getTaskNo()
@@ -461,27 +677,41 @@
                     stationProtocol.getTaskNo(),
                     currentTaskBufferCommandCount);
         }
-        if (!stationDispatchRuntimeStateSupport.tryAcquireRunBlockDirectReassignLock(
+        if (stationDispatchRuntimeStateSupport.hasRunBlockDirectReassignLimit(
                 wrkMast.getWrkNo(),
-                stationProtocol.getStationId(),
-                RUN_BLOCK_DIRECT_REASSIGN_LIMIT_SECONDS)) {
-            News.info("杈撻�佺珯鐐硅繍琛屽牭濉為噸鍒嗛厤宸茶烦杩囷紝15鍒嗛挓鍐呬笉鍏佽閲嶅鐢宠銆傜珯鐐瑰彿={}锛屽伐浣滃彿={}",
+                stationProtocol.getStationId())) {
+            News.info("杈撻�佺珯鐐硅繍琛屽牭濉為噸鍒嗛厤宸茶烦杩囷紝8鍒嗛挓鍐呬笉鍏佽閲嶅鐢宠銆傜珯鐐瑰彿={}锛屽伐浣滃彿={}",
                     stationProtocol.getStationId(),
                     wrkMast.getWrkNo());
             return;
         }
         String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo(), stationProtocol.getStationId());
         if (Cools.isEmpty(response)) {
+            appendStationSystemWarning(stationProtocol, RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING);
             News.taskError(wrkMast.getWrkNo(), "璇锋眰WMS閲嶆柊鍒嗛厤搴撲綅鎺ュ彛澶辫触锛屾帴鍙f湭鍝嶅簲锛侊紒锛乺esponse锛歿}", response);
             return;
         }
-        JSONObject jsonObject = JSON.parseObject(response);
-        if (!jsonObject.getInteger("code").equals(200)) {
-            News.error("璇锋眰WMS鎺ュ彛澶辫触锛侊紒锛乺esponse锛歿}", response);
+        JSONObject jsonObject;
+        try {
+            jsonObject = JSON.parseObject(response);
+        } catch (Exception e) {
+            appendStationSystemWarning(stationProtocol, RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING);
+            News.taskError(wrkMast.getWrkNo(), "璇锋眰WMS閲嶆柊鍒嗛厤搴撲綅鎺ュ彛鍝嶅簲瑙f瀽寮傚父锛侊紒锛乺esponse锛歿}", response, e);
+            return;
+        }
+        if (jsonObject == null || !Integer.valueOf(200).equals(jsonObject.getInteger("code"))) {
+            appendStationSystemWarning(stationProtocol, RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING);
+            News.taskError(wrkMast.getWrkNo(), "璇锋眰WMS鎺ュ彛澶辫触锛侊紒锛乺esponse锛歿}", response);
             return;
         }
 
         StartupDto dto = jsonObject.getObject("data", StartupDto.class);
+        if (dto == null || Cools.isEmpty(dto.getLocNo())) {
+            appendStationSystemWarning(stationProtocol, RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING);
+            News.taskError(wrkMast.getWrkNo(), "璇锋眰WMS閲嶆柊鍒嗛厤搴撲綅鎺ュ彛澶辫触锛學MS鏈繑鍥炵洰鏍囧簱浣嶏紒锛侊紒response锛歿}", response);
+            return;
+        }
+        clearStationSystemWarningByPrefix(stationProtocol, RUN_BLOCK_DIRECT_REASSIGN_WMS_WARNING_PREFIX);
         String sourceLocNo = wrkMast.getLocNo();
         String locNo = dto.getLocNo();
 
@@ -546,11 +776,11 @@
         if (!wrkMastService.updateById(wrkMast)) {
             return;
         }
+        stationDispatchRuntimeStateSupport.recordRunBlockDirectReassignLimit(
+                wrkMast.getWrkNo(),
+                stationProtocol.getStationId(),
+                RUN_BLOCK_DIRECT_REASSIGN_LIMIT_SECONDS);
         stationDispatchRuntimeStateSupport.signalSegmentReset(wrkMast.getWrkNo(), STATION_MOVE_RESET_WAIT_MS);
-        boolean offered = offerDevpCommandWithDedup(basDevp.getDevpNo(), command, "checkStationRunBlock_direct");
-        if (!offered) {
-            return;
-        }
         if (stationMoveCoordinator != null) {
             stationMoveCoordinator.markCancelPending(wrkMast.getWrkNo(), "reroute_pending");
             stationMoveCoordinator.cancelSession(wrkMast.getWrkNo());
@@ -562,30 +792,40 @@
                     false
             );
         }
+        boolean offered = offerDevpCommandWithDedup(basDevp.getDevpNo(), command, "checkStationRunBlock_direct");
+        if (!offered) {
+            News.warn("杈撻�佺珯鐐瑰牭濉炵洿娲惧懡浠ゅ叆闃熻鎷掔粷(鍙兘閲嶅)锛岀珯鐐瑰彿={}锛屽伐浣滃彿={}", stationProtocol.getStationId(), wrkMast.getWrkNo());
+        }
     }
 
-    private boolean isDirectReassignContextStale(StationProtocol stationProtocol, WrkMast wrkMast) {
-        if (stationProtocol == null || wrkMast == null || stationMoveCoordinator == null) {
-            return false;
+    private void appendStationSystemWarning(StationProtocol stationProtocol, String warning) {
+        if (stationProtocol == null || Cools.isEmpty(warning)) {
+            return;
         }
-        Integer taskNo = wrkMast.getWrkNo();
-        Integer triggerStationId = stationProtocol.getStationId();
-        if (taskNo == null || taskNo <= 0 || triggerStationId == null) {
-            return false;
+        String currentWarning = stationProtocol.getSystemWarning();
+        if (Cools.isEmpty(currentWarning)) {
+            stationProtocol.setSystemWarning(warning);
+            return;
         }
-        StationMoveSession session = stationMoveCoordinator.loadSession(taskNo);
-        if (session == null || !session.isActive()) {
-            return false;
+        if (currentWarning.contains(warning)) {
+            return;
         }
-        Integer currentStationId = session.getCurrentStationId();
-        if (currentStationId == null || Objects.equals(currentStationId, triggerStationId)) {
-            return false;
+        stationProtocol.setSystemWarning(currentWarning + ";" + warning);
+    }
+
+    private void clearStationSystemWarningByPrefix(StationProtocol stationProtocol, String warningPrefix) {
+        if (stationProtocol == null || Cools.isEmpty(warningPrefix) || Cools.isEmpty(stationProtocol.getSystemWarning())) {
+            return;
         }
-        News.info("杈撻�佺珯鐐硅繍琛屽牭濉為噸鍒嗛厤宸茶烦杩囷紝浠诲姟宸茬寮�瑙﹀彂绔欑偣銆傝Е鍙戠珯鐐�={}锛屽綋鍓嶇珯鐐�={}锛屽伐浣滃彿={}",
-                triggerStationId,
-                currentStationId,
-                taskNo);
-        return true;
+        String[] warningParts = stationProtocol.getSystemWarning().split(";");
+        List<String> keepWarningList = new ArrayList<>();
+        for (String warningPart : warningParts) {
+            if (Cools.isEmpty(warningPart) || warningPart.startsWith(warningPrefix)) {
+                continue;
+            }
+            keepWarningList.add(warningPart);
+        }
+        stationProtocol.setSystemWarning(String.join(";", keepWarningList));
     }
 
     private int countCurrentTaskBufferCommands(List<StationTaskBufferItem> taskBufferItems, Integer currentTaskNo) {

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