From be80eee431afc1b9273ed0521b7f9f824b56c4df Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期五, 20 三月 2026 19:28:55 +0800
Subject: [PATCH] #

---
 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java |  493 ++++++++++++++++++++++++++++++++++++++++++++----------
 1 files changed, 402 insertions(+), 91 deletions(-)

diff --git a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
index de8a651..cc79a76 100644
--- a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
+++ b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
@@ -3,10 +3,11 @@
 import com.alibaba.fastjson.JSON;
 import com.alibaba.fastjson.JSONObject;
 import com.alibaba.fastjson.serializer.SerializerFeature;
-import com.baomidou.mybatisplus.mapper.EntityWrapper;
+import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper;
 import com.core.common.Cools;
 import com.core.exception.CoolException;
 import com.zy.asrs.domain.enums.NotifyMsgType;
+import com.zy.asrs.domain.path.StationPathResolvedPolicy;
 import com.zy.asrs.domain.vo.StationCycleCapacityVo;
 import com.zy.asrs.domain.vo.StationCycleLoopVo;
 import com.zy.asrs.entity.*;
@@ -35,6 +36,10 @@
 @Component
 public class StationOperateProcessUtils {
     private static final int LOOP_LOAD_RESERVE_EXPIRE_SECONDS = 120;
+    private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 10;
+    private static final int STATION_IDLE_RECOVER_SECONDS = 10;
+    private static final int STATION_IDLE_RECOVER_LIMIT_SECONDS = 10;
+    private static final int STATION_IDLE_TRACK_EXPIRE_SECONDS = 60 * 60;
 
     @Autowired
     private BasDevpService basDevpService;
@@ -56,15 +61,19 @@
     private BasStationService basStationService;
     @Autowired
     private StationCycleCapacityService stationCycleCapacityService;
+    @Autowired
+    private StationPathPolicyService stationPathPolicyService;
+    @Autowired
+    private BasStationOptService basStationOptService;
 
     //鎵ц杈撻�佺珯鐐瑰叆搴撲换鍔�
     public synchronized void stationInExecute() {
         try {
-            DispatchLimitConfig limitConfig = getDispatchLimitConfig();
+            DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
             int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
-            LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
+            LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
 
-            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
+            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
             for (BasDevp basDevp : basDevps) {
                 StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                 if (stationThread == null) {
@@ -96,7 +105,7 @@
                             && stationProtocol.getTaskNo() > 0
                     ) {
                         //妫�娴嬩换鍔℃槸鍚︾敓鎴�
-                        WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
+                        WrkMast wrkMast = wrkMastService.getOne(new QueryWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                         if (wrkMast == null) {
                             continue;
                         }
@@ -118,6 +127,7 @@
                             continue;
                         }
 
+                        DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), targetStationId);
                         LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), targetStationId, loadGuardState);
 
                         if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -153,11 +163,11 @@
     //鎵ц鍫嗗灈鏈鸿緭閫佺珯鐐瑰嚭搴撲换鍔�
     public synchronized void crnStationOutExecute() {
         try {
-            DispatchLimitConfig limitConfig = getDispatchLimitConfig();
+            DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
             int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
-            LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
+            LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
 
-            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+            List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
                     .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                     .isNotNull("crn_no")
             );
@@ -192,23 +202,14 @@
                         && stationProtocol.isLoading()
                         && stationProtocol.getTaskNo() == 0
                 ) {
-                    Integer moveStaNo = wrkMast.getStaNo();
+                    Integer moveStaNo = resolveDispatchOutOrderTarget(
+                            stationProtocol.getStationId(),
+                            wrkMast.getStaNo(),
+                            outOrderList,
+                            true
+                    );
 
-                    if (!outOrderList.isEmpty()) {
-                        List<NavigateNode> nodes = navigateUtils.calcByStationId(stationProtocol.getStationId(), wrkMast.getStaNo());
-                        for (int i = nodes.size() - 1; i >= 0; i--) {
-                            NavigateNode node = nodes.get(i);
-                            JSONObject v = JSONObject.parseObject(node.getNodeValue());
-                            if (v != null) {
-                                Integer stationId = v.getInteger("stationId");
-                                if (outOrderList.contains(stationId)) {
-                                    moveStaNo = stationId;
-                                    break;
-                                }
-                            }
-                        }
-                    }
-
+                    DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
                     LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), moveStaNo, loadGuardState);
 
                     if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -243,7 +244,7 @@
     //鎵ц鍙屽伐浣嶅爢鍨涙満杈撻�佺珯鐐瑰嚭搴撲换鍔�
     public synchronized void dualCrnStationOutExecute() {
         try {
-            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+            List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
                     .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
                     .isNotNull("dual_crn_no")
             );
@@ -302,13 +303,13 @@
     //妫�娴嬭緭閫佺珯鐐瑰嚭搴撲换鍔℃墽琛屽畬鎴�
     public synchronized void stationOutExecuteFinish() {
         try {
-            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
+            List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
             for (WrkMast wrkMast : wrkMasts) {
                 Integer wrkNo = wrkMast.getWrkNo();
                 Integer targetStaNo = wrkMast.getStaNo();
 
                 boolean complete = false;
-                BasStation basStation = basStationService.selectOne(new EntityWrapper<BasStation>().eq("station_id", targetStaNo));
+                BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", targetStaNo));
                 if (basStation == null) {
                     continue;
                 }
@@ -344,7 +345,7 @@
     // 妫�娴嬩换鍔¤浆瀹屾垚
     public synchronized void checkTaskToComplete() {
         try {
-            List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN_COMPLETE.sts));
+            List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN_COMPLETE.sts));
             for (WrkMast wrkMast : wrkMasts) {
                 Integer wrkNo = wrkMast.getWrkNo();
                 Integer targetStaNo = wrkMast.getStaNo();
@@ -355,7 +356,7 @@
                 }
 
                 boolean complete = false;
-                BasStation basStation = basStationService.selectOne(new EntityWrapper<BasStation>().eq("station_id", targetStaNo));
+                BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", targetStaNo));
                 if (basStation == null) {
                     continue;
                 }
@@ -389,7 +390,7 @@
     //妫�娴嬭緭閫佺珯鐐规槸鍚﹁繍琛屽牭濉�
     public synchronized void checkStationRunBlock() {
         try {
-            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
+            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
             for (BasDevp basDevp : basDevps) {
                 StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                 if (stationThread == null) {
@@ -523,6 +524,36 @@
         }
     }
 
+    //妫�娴嬭緭閫佺珯鐐逛换鍔″仠鐣欒秴鏃跺悗閲嶆柊璁$畻璺緞
+    public synchronized void checkStationIdleRecover() {
+        try {
+            List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
+            List<Integer> outOrderList = new ArrayList<>();
+            for (BasDevp basDevp : basDevps) {
+                outOrderList.addAll(basDevp.getOutOrderIntList());
+            }
+            for (BasDevp basDevp : basDevps) {
+                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
+                if (stationThread == null) {
+                    continue;
+                }
+
+                List<StationProtocol> list = stationThread.getStatus();
+                for (StationProtocol stationProtocol : list) {
+                    if (stationProtocol.isAutoing()
+                            && stationProtocol.isLoading()
+                            && stationProtocol.getTaskNo() > 0
+                            && !stationProtocol.isRunBlock()
+                    ) {
+                        checkStationIdleRecover(basDevp, stationThread, stationProtocol, outOrderList);
+                    }
+                }
+            }
+        } catch (Exception e) {
+            e.printStackTrace();
+        }
+    }
+
     //鑾峰彇杈撻�佺嚎浠诲姟鏁伴噺
     public synchronized int getCurrentStationTaskCount() {
         return countCurrentStationTask();
@@ -530,14 +561,15 @@
 
     // 妫�娴嬪嚭搴撴帓搴�
     public synchronized void checkStationOutOrder() {
-        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
+        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
         for (BasDevp basDevp : basDevps) {
-            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getId());
+            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
             if (stationThread == null) {
                 continue;
             }
             Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
             List<StationObjModel> orderList = basDevp.getOutOrderList$();
+            List<Integer> outOrderStationIds = basDevp.getOutOrderIntList();
             for (StationObjModel stationObjModel : orderList) {
                 StationProtocol stationProtocol = statusMap.get(stationObjModel.getStationId());
                 if (stationProtocol == null) {
@@ -565,6 +597,10 @@
                     continue;
                 }
 
+                if (isWatchingCircleArrival(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+                    continue;
+                }
+
                 if (Cools.isEmpty(wrkMast.getBatch())) {
                     continue;
                 }
@@ -573,10 +609,10 @@
                     continue;
                 }
 
-                List<WrkMast> batchWrkList = wrkMastService.selectList(new EntityWrapper<WrkMast>()
+                List<WrkMast> batchWrkList = wrkMastService.list(new QueryWrapper<WrkMast>()
                         .notIn("wrk_sts", WrkStsType.STATION_RUN_COMPLETE.sts, WrkStsType.COMPLETE_OUTBOUND.sts)
                         .eq("batch", wrkMast.getBatch())
-                        .orderBy("batch")
+                        .orderBy(true, true, "batch_seq")
                 );
                 if (batchWrkList.isEmpty()) {
                     continue;
@@ -609,29 +645,17 @@
                         News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
                         continue;
                     }
+                    if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+                        continue;
+                    }
+                    clearWatchCircleCommand(wrkMast.getWrkNo());
                     MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                     News.info("{}浠诲姟鐩存帴鍘荤洰鏍囩偣", wrkMast.getWrkNo());
                 } else if (commandType.equals("toCircle")) {
-                    Integer circleTarget = null;
-                    for (NavigateNode node : initPath) {
-                        JSONObject v = JSONObject.parseObject(node.getNodeValue());
-                        if (v != null) {
-                            Integer stationId = v.getInteger("stationId");
-                            try {
-                                List<NavigateNode> enableMovePath = navigateUtils.calcByStationId(stationProtocol.getStationId(), stationId);
-                                if (enableMovePath.isEmpty()) {
-                                    continue;
-                                }
-                            } catch (Exception e) {
-                                continue;
-                            }
-
-                            circleTarget = stationId;
-                            break;
-                        }
-                    }
+                    Integer circleTarget = resolveNextCircleOrderTarget(stationProtocol.getStationId(), outOrderStationIds);
 
                     if (circleTarget == null) {
+                        News.taskInfo(wrkMast.getWrkNo(), "鏈壘鍒板彲鎵ц鐨勪笅涓�鎺掑簭妫�娴嬬偣锛屽綋鍓嶇珯鐐�={}", stationProtocol.getStationId());
                         continue;
                     }
 
@@ -640,8 +664,11 @@
                         News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
                         continue;
                     }
+                    if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+                        continue;
+                    }
                     MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
-                    redisUtil.set(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkMast.getWrkNo(), JSON.toJSONString(command, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
+                    saveWatchCircleCommand(wrkMast.getWrkNo(), command);
                     News.info("{}浠诲姟杩涜缁曞湀", wrkMast.getWrkNo());
                 }
             }
@@ -650,9 +677,9 @@
 
     // 鐩戞帶缁曞湀绔欑偣
     public synchronized void watchCircleStation() {
-        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
+        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
         for (BasDevp basDevp : basDevps) {
-            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getId());
+            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
             if (stationThread == null) {
                 continue;
             }
@@ -672,12 +699,10 @@
                     continue;
                 }
 
-                Object circleObj = redisUtil.get(RedisKeyType.WATCH_CIRCLE_STATION_.key + stationProtocol.getTaskNo());
-                if (circleObj == null) {
+                StationCommand circleCommand = getWatchCircleCommand(stationProtocol.getTaskNo());
+                if (circleCommand == null) {
                     continue;
                 }
-
-                StationCommand circleCommand = JSON.parseObject(circleObj.toString(), StationCommand.class);
                 if (!stationProtocol.getStationId().equals(circleCommand.getTargetStaNo())) {
                     continue;
                 }
@@ -687,27 +712,25 @@
                     continue;
                 }
 
-                Integer moveStaNo = wrkMast.getStaNo();
-
-                if (!outOrderList.isEmpty()) {
-                    List<NavigateNode> nodes = navigateUtils.calcByStationId(stationProtocol.getStationId(), wrkMast.getStaNo());
-                    for (int i = nodes.size() - 1; i >= 0; i--) {
-                        NavigateNode node = nodes.get(i);
-                        JSONObject v = JSONObject.parseObject(node.getNodeValue());
-                        if (v != null) {
-                            Integer stationId = v.getInteger("stationId");
-                            if (outOrderList.contains(stationId)) {
-                                moveStaNo = stationId;
-                                break;
-                            }
-                        }
-                    }
-                }
+                Integer moveStaNo = resolveDispatchOutOrderTarget(
+                        stationProtocol.getStationId(),
+                        wrkMast.getStaNo(),
+                        outOrderList,
+                        true
+                );
 
                 StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), moveStaNo, 0);
                 if (command == null) {
                     News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
                     continue;
+                }
+                if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+                    continue;
+                }
+                if (Objects.equals(moveStaNo, wrkMast.getStaNo())) {
+                    clearWatchCircleCommand(wrkMast.getWrkNo());
+                } else {
+                    saveWatchCircleCommand(wrkMast.getWrkNo(), command);
                 }
                 MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
             }
@@ -716,12 +739,270 @@
 
     public List<Integer> getAllOutOrderList() {
         List<Integer> list = new ArrayList<>();
-        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
+        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
         for (BasDevp basDevp : basDevps) {
             List<Integer> orderList = basDevp.getOutOrderIntList();
             list.addAll(orderList);
         }
         return list;
+    }
+
+    private Integer resolveDispatchOutOrderTarget(Integer currentStationId,
+                                                  Integer finalTargetStationId,
+                                                  List<Integer> outOrderList,
+                                                  boolean skipCurrentStation) {
+        if (finalTargetStationId == null) {
+            return null;
+        }
+        if (currentStationId == null || outOrderList == null || outOrderList.isEmpty()) {
+            return finalTargetStationId;
+        }
+
+        try {
+            List<NavigateNode> nodes = navigateUtils.calcByStationId(currentStationId, finalTargetStationId);
+            for (int i = nodes.size() - 1; i >= 0; i--) {
+                Integer stationId = getStationIdFromNode(nodes.get(i));
+                if (stationId == null) {
+                    continue;
+                }
+                if (skipCurrentStation && currentStationId.equals(stationId)) {
+                    continue;
+                }
+                if (outOrderList.contains(stationId)) {
+                    return stationId;
+                }
+            }
+        } catch (Exception ignore) {}
+        return finalTargetStationId;
+    }
+
+    private Integer resolveNextCircleOrderTarget(Integer currentStationId, List<Integer> orderedOutStationList) {
+        if (currentStationId == null || orderedOutStationList == null || orderedOutStationList.size() <= 1) {
+            return null;
+        }
+
+        int startIndex = orderedOutStationList.indexOf(currentStationId);
+        int total = orderedOutStationList.size();
+        for (int offset = 1; offset < total; offset++) {
+            int candidateIndex = (startIndex + offset + total) % total;
+            Integer candidateStationId = orderedOutStationList.get(candidateIndex);
+            if (candidateStationId == null || currentStationId.equals(candidateStationId)) {
+                continue;
+            }
+            try {
+                List<NavigateNode> path = navigateUtils.calcByStationId(currentStationId, candidateStationId);
+                if (path != null && !path.isEmpty()) {
+                    return candidateStationId;
+                }
+            } catch (Exception ignore) {}
+        }
+        return null;
+    }
+
+    private boolean tryAcquireOutOrderDispatchLock(Integer wrkNo, Integer stationId) {
+        if (wrkNo == null || wrkNo <= 0 || stationId == null) {
+            return true;
+        }
+        String key = RedisKeyType.STATION_OUT_ORDER_DISPATCH_LIMIT_.key + wrkNo + "_" + stationId;
+        Object lock = redisUtil.get(key);
+        if (lock != null) {
+            return false;
+        }
+        redisUtil.set(key, "lock", OUT_ORDER_DISPATCH_LIMIT_SECONDS);
+        return true;
+    }
+
+    private boolean isWatchingCircleArrival(Integer wrkNo, Integer stationId) {
+        StationCommand command = getWatchCircleCommand(wrkNo);
+        return command != null && stationId != null && stationId.equals(command.getTargetStaNo());
+    }
+
+    private StationCommand getWatchCircleCommand(Integer wrkNo) {
+        if (wrkNo == null || wrkNo <= 0) {
+            return null;
+        }
+        Object circleObj = redisUtil.get(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+        if (circleObj == null) {
+            return null;
+        }
+        try {
+            return JSON.parseObject(circleObj.toString(), StationCommand.class);
+        } catch (Exception ignore) {
+            return null;
+        }
+    }
+
+    private void saveWatchCircleCommand(Integer wrkNo, StationCommand command) {
+        if (wrkNo == null || wrkNo <= 0 || command == null) {
+            return;
+        }
+        redisUtil.set(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo,
+                JSON.toJSONString(command, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
+    }
+
+    private void clearWatchCircleCommand(Integer wrkNo) {
+        if (wrkNo == null || wrkNo <= 0) {
+            return;
+        }
+        redisUtil.del(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+    }
+
+    private void checkStationIdleRecover(BasDevp basDevp,
+                                         StationThread stationThread,
+                                         StationProtocol stationProtocol,
+                                         List<Integer> outOrderList) {
+        if (stationProtocol == null || stationProtocol.getTaskNo() == null || stationProtocol.getTaskNo() <= 0) {
+            return;
+        }
+        if (!Objects.equals(stationProtocol.getStationId(), stationProtocol.getTargetStaNo())) {
+            return;
+        }
+
+        StationTaskIdleTrack idleTrack = touchStationTaskIdleTrack(stationProtocol.getTaskNo(), stationProtocol.getStationId());
+        if (idleTrack == null || !idleTrack.isTimeout(STATION_IDLE_RECOVER_SECONDS)) {
+            return;
+        }
+
+        WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+        if (!canRecoverIdleStationTask(wrkMast, stationProtocol.getStationId())) {
+            return;
+        }
+
+        Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo());
+        if (lock != null) {
+            return;
+        }
+
+        if (hasFollowUpMoveCommandAfterStay(idleTrack, stationProtocol.getTaskNo(), stationProtocol.getStationId())) {
+            return;
+        }
+
+        Integer moveStaNo = resolveIdleRecoverTarget(stationProtocol, wrkMast, outOrderList);
+        if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+            return;
+        }
+
+        redisUtil.set(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo(), "lock", STATION_IDLE_RECOVER_LIMIT_SECONDS);
+
+        StationCommand command = stationThread.getCommand(
+                StationCommandType.MOVE,
+                wrkMast.getWrkNo(),
+                stationProtocol.getStationId(),
+                moveStaNo,
+                0
+        );
+        if (command == null) {
+            News.taskInfo(wrkMast.getWrkNo(), "绔欑偣浠诲姟鍋滅暀瓒呮椂鍚庨噸绠楄矾寰勫け璐ワ紝褰撳墠绔欑偣={}锛岀洰鏍囩珯鐐�={}", stationProtocol.getStationId(), moveStaNo);
+            return;
+        }
+
+        MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
+        saveStationTaskIdleTrack(new StationTaskIdleTrack(wrkMast.getWrkNo(), stationProtocol.getStationId(), System.currentTimeMillis()));
+        News.info("杈撻�佺珯鐐逛换鍔″仠鐣檣}绉掓湭杩愯锛屽凡閲嶆柊璁$畻璺緞骞堕噸鍚繍琛岋紝绔欑偣鍙�={}锛岀洰鏍囩珯={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}",
+                STATION_IDLE_RECOVER_SECONDS, stationProtocol.getStationId(), moveStaNo, wrkMast.getWrkNo(), JSON.toJSONString(command));
+    }
+
+    private boolean canRecoverIdleStationTask(WrkMast wrkMast, Integer currentStationId) {
+        if (wrkMast == null || currentStationId == null || wrkMast.getStaNo() == null) {
+            return false;
+        }
+        if (Objects.equals(currentStationId, wrkMast.getStaNo())) {
+            return false;
+        }
+        return Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_DEVICE_RUN.sts)
+                || Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts);
+    }
+
+    private Integer resolveIdleRecoverTarget(StationProtocol stationProtocol,
+                                             WrkMast wrkMast,
+                                             List<Integer> outOrderList) {
+        if (stationProtocol == null || wrkMast == null) {
+            return null;
+        }
+        Integer currentStationId = stationProtocol.getStationId();
+        if (currentStationId == null) {
+            return null;
+        }
+        if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
+            return resolveDispatchOutOrderTarget(currentStationId, wrkMast.getStaNo(), outOrderList, true);
+        }
+        return wrkMast.getStaNo();
+    }
+
+    private boolean hasFollowUpMoveCommandAfterStay(StationTaskIdleTrack idleTrack,
+                                                    Integer taskNo,
+                                                    Integer stationId) {
+        if (idleTrack == null || taskNo == null || stationId == null || idleTrack.firstSeenTime == null) {
+            return false;
+        }
+        if (basStationOptService == null) {
+            return false;
+        }
+
+        List<BasStationOpt> optList;
+        try {
+            optList = basStationOptService.list(new QueryWrapper<BasStationOpt>()
+                    .select("id", "target_station_id")
+                    .eq("task_no", taskNo)
+                    .eq("source_station_id", stationId)
+                    .eq("mode", String.valueOf(StationCommandType.MOVE))
+                    .eq("send", 1)
+                    .ge("send_time", new Date(idleTrack.firstSeenTime))
+                    .orderByDesc("send_time")
+                    .last("limit 3"));
+        } catch (Exception e) {
+            return false;
+        }
+
+        if (optList == null || optList.isEmpty()) {
+            return false;
+        }
+
+        for (BasStationOpt opt : optList) {
+            if (opt != null && opt.getTargetStationId() != null && !Objects.equals(opt.getTargetStationId(), stationId)) {
+                return true;
+            }
+        }
+        return false;
+    }
+
+    private StationTaskIdleTrack touchStationTaskIdleTrack(Integer taskNo, Integer stationId) {
+        if (taskNo == null || taskNo <= 0 || stationId == null) {
+            return null;
+        }
+        long now = System.currentTimeMillis();
+        StationTaskIdleTrack idleTrack = getStationTaskIdleTrack(taskNo);
+        if (idleTrack == null || !Objects.equals(idleTrack.stationId, stationId)) {
+            idleTrack = new StationTaskIdleTrack(taskNo, stationId, now);
+            saveStationTaskIdleTrack(idleTrack);
+        }
+        return idleTrack;
+    }
+
+    private StationTaskIdleTrack getStationTaskIdleTrack(Integer taskNo) {
+        if (taskNo == null || taskNo <= 0) {
+            return null;
+        }
+        Object obj = redisUtil.get(RedisKeyType.STATION_TASK_IDLE_TRACK_.key + taskNo);
+        if (obj == null) {
+            return null;
+        }
+        try {
+            return JSON.parseObject(obj.toString(), StationTaskIdleTrack.class);
+        } catch (Exception e) {
+            return null;
+        }
+    }
+
+    private void saveStationTaskIdleTrack(StationTaskIdleTrack idleTrack) {
+        if (idleTrack == null || idleTrack.taskNo == null || idleTrack.taskNo <= 0) {
+            return;
+        }
+        redisUtil.set(
+                RedisKeyType.STATION_TASK_IDLE_TRACK_.key + idleTrack.taskNo,
+                JSON.toJSONString(idleTrack, SerializerFeature.DisableCircularReferenceDetect),
+                STATION_IDLE_TRACK_EXPIRE_SECONDS
+        );
     }
 
     public Integer getOutStationBatchSeq(List<NavigateNode> pathList, Integer searchStationId, String searchBatch) {
@@ -741,7 +1022,7 @@
 
         HashMap<String, Integer> batchMap = new HashMap<>();
         for (Integer station : checkList) {
-            BasStation basStation = basStationService.selectOne(new EntityWrapper<BasStation>().eq("station_id", station));
+            BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", station));
             if (basStation == null) {
                 continue;
             }
@@ -773,7 +1054,7 @@
 
     private int countCurrentStationTask() {
         int currentStationTaskCount = 0;
-        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
+        List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
         for (BasDevp basDevp : basDevps) {
             StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
             if (stationThread == null) {
@@ -823,7 +1104,8 @@
         }
 
         state.totalStationCount = toNonNegative(capacityVo.getTotalStationCount());
-        state.projectedTaskStationCount = toNonNegative(capacityVo.getTaskStationCount());
+        Integer occupiedStationCount = capacityVo.getOccupiedStationCount();
+        state.projectedTaskStationCount = toNonNegative(occupiedStationCount != null ? occupiedStationCount : capacityVo.getTaskStationCount());
 
         List<StationCycleLoopVo> loopList = capacityVo.getLoopList();
         if (loopList != null) {
@@ -916,23 +1198,31 @@
         redisUtil.expire(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, LOOP_LOAD_RESERVE_EXPIRE_SECONDS);
     }
 
-    private DispatchLimitConfig getDispatchLimitConfig() {
+    private DispatchLimitConfig getDispatchLimitConfig(Integer startStationId, Integer endStationId) {
         DispatchLimitConfig config = new DispatchLimitConfig();
         Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
-        if (!(systemConfigMapObj instanceof Map)) {
-            return config;
+        if (systemConfigMapObj instanceof Map) {
+            Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
+            config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
+            String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
+            if (isBlank(loopModeValue)) {
+                loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
+            }
+            if (isBlank(loopModeValue)) {
+                loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
+            }
+            config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
         }
-        Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
 
-        config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
-        String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
-        if (isBlank(loopModeValue)) {
-            loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
+        if (stationPathPolicyService != null && startStationId != null && endStationId != null) {
+            try {
+                StationPathResolvedPolicy resolvedPolicy = stationPathPolicyService.resolvePolicy(startStationId, endStationId);
+                if (resolvedPolicy != null && resolvedPolicy.getProfileConfig() != null) {
+                    config.circleMaxLoadLimit = parseLoadLimit(String.valueOf(resolvedPolicy.getProfileConfig().getCircleMaxLoadLimit()), config.circleMaxLoadLimit);
+                }
+            } catch (Exception ignore) {
+            }
         }
-        if (isBlank(loopModeValue)) {
-            loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
-        }
-        config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
 
         return config;
     }
@@ -1073,4 +1363,25 @@
         }
     }
 
+    private static class StationTaskIdleTrack {
+        private Integer taskNo;
+        private Integer stationId;
+        private Long firstSeenTime;
+
+        private StationTaskIdleTrack() {}
+
+        private StationTaskIdleTrack(Integer taskNo, Integer stationId, Long firstSeenTime) {
+            this.taskNo = taskNo;
+            this.stationId = stationId;
+            this.firstSeenTime = firstSeenTime;
+        }
+
+        private boolean isTimeout(int seconds) {
+            if (firstSeenTime == null) {
+                return false;
+            }
+            return System.currentTimeMillis() - firstSeenTime >= seconds * 1000L;
+        }
+    }
+
 }

--
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