From be80eee431afc1b9273ed0521b7f9f824b56c4df Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期五, 20 三月 2026 19:28:55 +0800
Subject: [PATCH] #
---
src/main/java/com/zy/core/utils/StationOperateProcessUtils.java | 338 ++++++++++++++++++++++++++++++++++++++++++++++++++++---
1 files changed, 316 insertions(+), 22 deletions(-)
diff --git a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
index 92201af..cc79a76 100644
--- a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
+++ b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
@@ -7,6 +7,7 @@
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.NotifyMsgType;
+import com.zy.asrs.domain.path.StationPathResolvedPolicy;
import com.zy.asrs.domain.vo.StationCycleCapacityVo;
import com.zy.asrs.domain.vo.StationCycleLoopVo;
import com.zy.asrs.entity.*;
@@ -35,6 +36,10 @@
@Component
public class StationOperateProcessUtils {
private static final int LOOP_LOAD_RESERVE_EXPIRE_SECONDS = 120;
+ private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 10;
+ private static final int STATION_IDLE_RECOVER_SECONDS = 10;
+ private static final int STATION_IDLE_RECOVER_LIMIT_SECONDS = 10;
+ private static final int STATION_IDLE_TRACK_EXPIRE_SECONDS = 60 * 60;
@Autowired
private BasDevpService basDevpService;
@@ -56,13 +61,17 @@
private BasStationService basStationService;
@Autowired
private StationCycleCapacityService stationCycleCapacityService;
+ @Autowired
+ private StationPathPolicyService stationPathPolicyService;
+ @Autowired
+ private BasStationOptService basStationOptService;
//鎵ц杈撻�佺珯鐐瑰叆搴撲换鍔�
public synchronized void stationInExecute() {
try {
- DispatchLimitConfig limitConfig = getDispatchLimitConfig();
+ DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
- LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
+ LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
for (BasDevp basDevp : basDevps) {
@@ -118,6 +127,7 @@
continue;
}
+ DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), targetStationId);
LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), targetStationId, loadGuardState);
if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -153,9 +163,9 @@
//鎵ц鍫嗗灈鏈鸿緭閫佺珯鐐瑰嚭搴撲换鍔�
public synchronized void crnStationOutExecute() {
try {
- DispatchLimitConfig limitConfig = getDispatchLimitConfig();
+ DispatchLimitConfig baseLimitConfig = getDispatchLimitConfig(null, null);
int[] currentStationTaskCountRef = new int[]{countCurrentStationTask()};
- LoadGuardState loadGuardState = buildLoadGuardState(limitConfig);
+ LoadGuardState loadGuardState = buildLoadGuardState(baseLimitConfig);
List<WrkMast> wrkMasts = wrkMastService.list(new QueryWrapper<WrkMast>()
.eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts)
@@ -199,6 +209,7 @@
true
);
+ DispatchLimitConfig limitConfig = getDispatchLimitConfig(stationProtocol.getStationId(), moveStaNo);
LoopHitResult loopHitResult = findPathLoopHit(limitConfig, stationProtocol.getStationId(), moveStaNo, loadGuardState);
if (isDispatchBlocked(limitConfig, currentStationTaskCountRef[0], loadGuardState, loopHitResult.isThroughLoop())) {
@@ -513,6 +524,36 @@
}
}
+ //妫�娴嬭緭閫佺珯鐐逛换鍔″仠鐣欒秴鏃跺悗閲嶆柊璁＄畻璺緞
+ public synchronized void checkStationIdleRecover() {
+ try {
+ List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<>());
+ List<Integer> outOrderList = new ArrayList<>();
+ for (BasDevp basDevp : basDevps) {
+ outOrderList.addAll(basDevp.getOutOrderIntList());
+ }
+ for (BasDevp basDevp : basDevps) {
+ StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
+ if (stationThread == null) {
+ continue;
+ }
+
+ List<StationProtocol> list = stationThread.getStatus();
+ for (StationProtocol stationProtocol : list) {
+ if (stationProtocol.isAutoing()
+ && stationProtocol.isLoading()
+ && stationProtocol.getTaskNo() > 0
+ && !stationProtocol.isRunBlock()
+ ) {
+ checkStationIdleRecover(basDevp, stationThread, stationProtocol, outOrderList);
+ }
+ }
+ }
+ } catch (Exception e) {
+ e.printStackTrace();
+ }
+ }
+
//鑾峰彇杈撻�佺嚎浠诲姟鏁伴噺
public synchronized int getCurrentStationTaskCount() {
return countCurrentStationTask();
@@ -553,6 +594,10 @@
WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
if (wrkMast == null) {
+ continue;
+ }
+
+ if (isWatchingCircleArrival(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
continue;
}
@@ -600,6 +645,10 @@
News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
continue;
}
+ if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
+ clearWatchCircleCommand(wrkMast.getWrkNo());
MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
News.info("{}浠诲姟鐩存帴鍘荤洰鏍囩偣", wrkMast.getWrkNo());
} else if (commandType.equals("toCircle")) {
@@ -615,8 +664,11 @@
News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
continue;
}
+ if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
- redisUtil.set(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkMast.getWrkNo(), JSON.toJSONString(command, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
+ saveWatchCircleCommand(wrkMast.getWrkNo(), command);
News.info("{}浠诲姟杩涜缁曞湀", wrkMast.getWrkNo());
}
}
@@ -647,12 +699,10 @@
continue;
}
- Object circleObj = redisUtil.get(RedisKeyType.WATCH_CIRCLE_STATION_.key + stationProtocol.getTaskNo());
- if (circleObj == null) {
+ StationCommand circleCommand = getWatchCircleCommand(stationProtocol.getTaskNo());
+ if (circleCommand == null) {
continue;
}
-
- StationCommand circleCommand = JSON.parseObject(circleObj.toString(), StationCommand.class);
if (!stationProtocol.getStationId().equals(circleCommand.getTargetStaNo())) {
continue;
}
@@ -673,6 +723,14 @@
if (command == null) {
News.taskInfo(wrkMast.getWrkNo(), "鑾峰彇杈撻�佺嚎鍛戒护澶辫触");
continue;
+ }
+ if (!tryAcquireOutOrderDispatchLock(wrkMast.getWrkNo(), stationProtocol.getStationId())) {
+ continue;
+ }
+ if (Objects.equals(moveStaNo, wrkMast.getStaNo())) {
+ clearWatchCircleCommand(wrkMast.getWrkNo());
+ } else {
+ saveWatchCircleCommand(wrkMast.getWrkNo(), command);
}
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
}
@@ -739,6 +797,212 @@
} catch (Exception ignore) {}
}
return null;
+ }
+
+ private boolean tryAcquireOutOrderDispatchLock(Integer wrkNo, Integer stationId) {
+ if (wrkNo == null || wrkNo <= 0 || stationId == null) {
+ return true;
+ }
+ String key = RedisKeyType.STATION_OUT_ORDER_DISPATCH_LIMIT_.key + wrkNo + "_" + stationId;
+ Object lock = redisUtil.get(key);
+ if (lock != null) {
+ return false;
+ }
+ redisUtil.set(key, "lock", OUT_ORDER_DISPATCH_LIMIT_SECONDS);
+ return true;
+ }
+
+ private boolean isWatchingCircleArrival(Integer wrkNo, Integer stationId) {
+ StationCommand command = getWatchCircleCommand(wrkNo);
+ return command != null && stationId != null && stationId.equals(command.getTargetStaNo());
+ }
+
+ private StationCommand getWatchCircleCommand(Integer wrkNo) {
+ if (wrkNo == null || wrkNo <= 0) {
+ return null;
+ }
+ Object circleObj = redisUtil.get(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+ if (circleObj == null) {
+ return null;
+ }
+ try {
+ return JSON.parseObject(circleObj.toString(), StationCommand.class);
+ } catch (Exception ignore) {
+ return null;
+ }
+ }
+
+ private void saveWatchCircleCommand(Integer wrkNo, StationCommand command) {
+ if (wrkNo == null || wrkNo <= 0 || command == null) {
+ return;
+ }
+ redisUtil.set(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo,
+ JSON.toJSONString(command, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24);
+ }
+
+ private void clearWatchCircleCommand(Integer wrkNo) {
+ if (wrkNo == null || wrkNo <= 0) {
+ return;
+ }
+ redisUtil.del(RedisKeyType.WATCH_CIRCLE_STATION_.key + wrkNo);
+ }
+
+ private void checkStationIdleRecover(BasDevp basDevp,
+ StationThread stationThread,
+ StationProtocol stationProtocol,
+ List<Integer> outOrderList) {
+ if (stationProtocol == null || stationProtocol.getTaskNo() == null || stationProtocol.getTaskNo() <= 0) {
+ return;
+ }
+ if (!Objects.equals(stationProtocol.getStationId(), stationProtocol.getTargetStaNo())) {
+ return;
+ }
+
+ StationTaskIdleTrack idleTrack = touchStationTaskIdleTrack(stationProtocol.getTaskNo(), stationProtocol.getStationId());
+ if (idleTrack == null || !idleTrack.isTimeout(STATION_IDLE_RECOVER_SECONDS)) {
+ return;
+ }
+
+ WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
+ if (!canRecoverIdleStationTask(wrkMast, stationProtocol.getStationId())) {
+ return;
+ }
+
+ Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo());
+ if (lock != null) {
+ return;
+ }
+
+ if (hasFollowUpMoveCommandAfterStay(idleTrack, stationProtocol.getTaskNo(), stationProtocol.getStationId())) {
+ return;
+ }
+
+ Integer moveStaNo = resolveIdleRecoverTarget(stationProtocol, wrkMast, outOrderList);
+ if (moveStaNo == null || Objects.equals(moveStaNo, stationProtocol.getStationId())) {
+ return;
+ }
+
+ redisUtil.set(RedisKeyType.CHECK_STATION_IDLE_RECOVER_LIMIT_.key + stationProtocol.getTaskNo(), "lock", STATION_IDLE_RECOVER_LIMIT_SECONDS);
+
+ StationCommand command = stationThread.getCommand(
+ StationCommandType.MOVE,
+ wrkMast.getWrkNo(),
+ stationProtocol.getStationId(),
+ moveStaNo,
+ 0
+ );
+ if (command == null) {
+ News.taskInfo(wrkMast.getWrkNo(), "绔欑偣浠诲姟鍋滅暀瓒呮椂鍚庨噸绠楄矾寰勫け璐ワ紝褰撳墠绔欑偣={}锛岀洰鏍囩珯鐐�={}", stationProtocol.getStationId(), moveStaNo);
+ return;
+ }
+
+ MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
+ saveStationTaskIdleTrack(new StationTaskIdleTrack(wrkMast.getWrkNo(), stationProtocol.getStationId(), System.currentTimeMillis()));
+ News.info("杈撻�佺珯鐐逛换鍔″仠鐣檣}绉掓湭杩愯锛屽凡閲嶆柊璁＄畻璺緞骞堕噸鍚繍琛岋紝绔欑偣鍙�={}锛岀洰鏍囩珯={}锛屽伐浣滃彿={}锛屽懡浠ゆ暟鎹�={}",
+ STATION_IDLE_RECOVER_SECONDS, stationProtocol.getStationId(), moveStaNo, wrkMast.getWrkNo(), JSON.toJSONString(command));
+ }
+
+ private boolean canRecoverIdleStationTask(WrkMast wrkMast, Integer currentStationId) {
+ if (wrkMast == null || currentStationId == null || wrkMast.getStaNo() == null) {
+ return false;
+ }
+ if (Objects.equals(currentStationId, wrkMast.getStaNo())) {
+ return false;
+ }
+ return Objects.equals(wrkMast.getWrkSts(), WrkStsType.INBOUND_DEVICE_RUN.sts)
+ || Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts);
+ }
+
+ private Integer resolveIdleRecoverTarget(StationProtocol stationProtocol,
+ WrkMast wrkMast,
+ List<Integer> outOrderList) {
+ if (stationProtocol == null || wrkMast == null) {
+ return null;
+ }
+ Integer currentStationId = stationProtocol.getStationId();
+ if (currentStationId == null) {
+ return null;
+ }
+ if (Objects.equals(wrkMast.getWrkSts(), WrkStsType.STATION_RUN.sts)) {
+ return resolveDispatchOutOrderTarget(currentStationId, wrkMast.getStaNo(), outOrderList, true);
+ }
+ return wrkMast.getStaNo();
+ }
+
+ private boolean hasFollowUpMoveCommandAfterStay(StationTaskIdleTrack idleTrack,
+ Integer taskNo,
+ Integer stationId) {
+ if (idleTrack == null || taskNo == null || stationId == null || idleTrack.firstSeenTime == null) {
+ return false;
+ }
+ if (basStationOptService == null) {
+ return false;
+ }
+
+ List<BasStationOpt> optList;
+ try {
+ optList = basStationOptService.list(new QueryWrapper<BasStationOpt>()
+ .select("id", "target_station_id")
+ .eq("task_no", taskNo)
+ .eq("source_station_id", stationId)
+ .eq("mode", String.valueOf(StationCommandType.MOVE))
+ .eq("send", 1)
+ .ge("send_time", new Date(idleTrack.firstSeenTime))
+ .orderByDesc("send_time")
+ .last("limit 3"));
+ } catch (Exception e) {
+ return false;
+ }
+
+ if (optList == null || optList.isEmpty()) {
+ return false;
+ }
+
+ for (BasStationOpt opt : optList) {
+ if (opt != null && opt.getTargetStationId() != null && !Objects.equals(opt.getTargetStationId(), stationId)) {
+ return true;
+ }
+ }
+ return false;
+ }
+
+ private StationTaskIdleTrack touchStationTaskIdleTrack(Integer taskNo, Integer stationId) {
+ if (taskNo == null || taskNo <= 0 || stationId == null) {
+ return null;
+ }
+ long now = System.currentTimeMillis();
+ StationTaskIdleTrack idleTrack = getStationTaskIdleTrack(taskNo);
+ if (idleTrack == null || !Objects.equals(idleTrack.stationId, stationId)) {
+ idleTrack = new StationTaskIdleTrack(taskNo, stationId, now);
+ saveStationTaskIdleTrack(idleTrack);
+ }
+ return idleTrack;
+ }
+
+ private StationTaskIdleTrack getStationTaskIdleTrack(Integer taskNo) {
+ if (taskNo == null || taskNo <= 0) {
+ return null;
+ }
+ Object obj = redisUtil.get(RedisKeyType.STATION_TASK_IDLE_TRACK_.key + taskNo);
+ if (obj == null) {
+ return null;
+ }
+ try {
+ return JSON.parseObject(obj.toString(), StationTaskIdleTrack.class);
+ } catch (Exception e) {
+ return null;
+ }
+ }
+
+ private void saveStationTaskIdleTrack(StationTaskIdleTrack idleTrack) {
+ if (idleTrack == null || idleTrack.taskNo == null || idleTrack.taskNo <= 0) {
+ return;
+ }
+ redisUtil.set(
+ RedisKeyType.STATION_TASK_IDLE_TRACK_.key + idleTrack.taskNo,
+ JSON.toJSONString(idleTrack, SerializerFeature.DisableCircularReferenceDetect),
+ STATION_IDLE_TRACK_EXPIRE_SECONDS
+ );
}
public Integer getOutStationBatchSeq(List<NavigateNode> pathList, Integer searchStationId, String searchBatch) {
@@ -840,7 +1104,8 @@
}
state.totalStationCount = toNonNegative(capacityVo.getTotalStationCount());
- state.projectedTaskStationCount = toNonNegative(capacityVo.getTaskStationCount());
+ Integer occupiedStationCount = capacityVo.getOccupiedStationCount();
+ state.projectedTaskStationCount = toNonNegative(occupiedStationCount != null ? occupiedStationCount : capacityVo.getTaskStationCount());
List<StationCycleLoopVo> loopList = capacityVo.getLoopList();
if (loopList != null) {
@@ -933,23 +1198,31 @@
redisUtil.expire(RedisKeyType.STATION_CYCLE_LOAD_RESERVE.key, LOOP_LOAD_RESERVE_EXPIRE_SECONDS);
}
- private DispatchLimitConfig getDispatchLimitConfig() {
+ private DispatchLimitConfig getDispatchLimitConfig(Integer startStationId, Integer endStationId) {
DispatchLimitConfig config = new DispatchLimitConfig();
Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
- if (!(systemConfigMapObj instanceof Map)) {
- return config;
+ if (systemConfigMapObj instanceof Map) {
+ Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
+ config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
+ String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
+ if (isBlank(loopModeValue)) {
+ loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
+ }
+ if (isBlank(loopModeValue)) {
+ loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
+ }
+ config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
}
- Map<?, ?> systemConfigMap = (Map<?, ?>) systemConfigMapObj;
- config.circleMaxLoadLimit = parseLoadLimit(getConfigValue(systemConfigMap, "circleMaxLoadLimit"), config.circleMaxLoadLimit);
- String loopModeValue = getConfigValue(systemConfigMap, "circleLoopModeEnable");
- if (isBlank(loopModeValue)) {
- loopModeValue = getConfigValue(systemConfigMap, "circleModeEnable");
+ if (stationPathPolicyService != null && startStationId != null && endStationId != null) {
+ try {
+ StationPathResolvedPolicy resolvedPolicy = stationPathPolicyService.resolvePolicy(startStationId, endStationId);
+ if (resolvedPolicy != null && resolvedPolicy.getProfileConfig() != null) {
+ config.circleMaxLoadLimit = parseLoadLimit(String.valueOf(resolvedPolicy.getProfileConfig().getCircleMaxLoadLimit()), config.circleMaxLoadLimit);
+ }
+ } catch (Exception ignore) {
+ }
}
- if (isBlank(loopModeValue)) {
- loopModeValue = getConfigValue(systemConfigMap, "isCircleMode");
- }
- config.loopModeEnable = parseBoolean(loopModeValue, config.loopModeEnable);
return config;
}
@@ -1090,4 +1363,25 @@
}
}
+ private static class StationTaskIdleTrack {
+ private Integer taskNo;
+ private Integer stationId;
+ private Long firstSeenTime;
+
+ private StationTaskIdleTrack() {}
+
+ private StationTaskIdleTrack(Integer taskNo, Integer stationId, Long firstSeenTime) {
+ this.taskNo = taskNo;
+ this.stationId = stationId;
+ this.firstSeenTime = firstSeenTime;
+ }
+
+ private boolean isTimeout(int seconds) {
+ if (firstSeenTime == null) {
+ return false;
+ }
+ return System.currentTimeMillis() - firstSeenTime >= seconds * 1000L;
+ }
+ }
+
}
--
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