From a0d8732c1d698b25850c0949f7b8967333d67d21 Mon Sep 17 00:00:00 2001
From: Junjie <fallin.jie@qq.com>
Date: 星期六, 21 三月 2026 22:22:51 +0800
Subject: [PATCH] #

---
 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java |  165 +++++++++++++++++++++++++++++++++++++++++++-----------
 1 files changed, 130 insertions(+), 35 deletions(-)

diff --git a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
index 8d51557..5fcdbb4 100644
--- a/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
+++ b/src/main/java/com/zy/core/utils/StationOperateProcessUtils.java
@@ -27,6 +27,7 @@
 import com.zy.core.model.Task;
 import com.zy.core.model.command.StationCommand;
 import com.zy.core.model.protocol.StationProtocol;
+import com.zy.core.service.StationTaskLoopService;
 import com.zy.core.thread.StationThread;
 import org.springframework.beans.factory.annotation.Autowired;
 import org.springframework.stereotype.Component;
@@ -36,7 +37,7 @@
 @Component
 public class StationOperateProcessUtils {
     private static final int LOOP_LOAD_RESERVE_EXPIRE_SECONDS = 120;
-    private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 10;
+    private static final int OUT_ORDER_DISPATCH_LIMIT_SECONDS = 2;
     private static final int STATION_IDLE_RECOVER_SECONDS = 10;
     private static final int STATION_IDLE_RECOVER_LIMIT_SECONDS = 10;
     private static final int STATION_IDLE_TRACK_EXPIRE_SECONDS = 60 * 60;
@@ -67,6 +68,8 @@
     private StationPathPolicyService stationPathPolicyService;
     @Autowired
     private BasStationOptService basStationOptService;
+    @Autowired
+    private StationTaskLoopService stationTaskLoopService;
 
     //鎵ц杈撻�佺珯鐐瑰叆搴撲换鍔�
     public synchronized void stationInExecute() {
@@ -312,39 +315,45 @@
             for (WrkMast wrkMast : wrkMasts) {
                 Integer wrkNo = wrkMast.getWrkNo();
                 Integer targetStaNo = wrkMast.getStaNo();
+                if (wrkNo == null || targetStaNo == null) {
+                    continue;
+                }
 
                 boolean complete = false;
+                Integer targetDeviceNo = null;
                 BasStation basStation = basStationService.getOne(new QueryWrapper<BasStation>().eq("station_id", targetStaNo));
-                if (basStation == null) {
-                    continue;
-                }
-
-                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
-                if (stationThread == null) {
-                    continue;
-                }
-
-                Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
-                StationProtocol stationProtocol = statusMap.get(basStation.getStationId());
-                if (stationProtocol == null) {
-                    continue;
-                }
-
-                if (stationProtocol.getTaskNo().equals(wrkNo)) {
-                    complete = true;
+                if (basStation != null) {
+                    targetDeviceNo = basStation.getDeviceNo();
+                    StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo());
+                    if (stationThread != null) {
+                        Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
+                        StationProtocol stationProtocol = statusMap.get(basStation.getStationId());
+                        if (stationProtocol != null && wrkNo.equals(stationProtocol.getTaskNo())) {
+                            complete = true;
+                        }
+                    }
                 }
 
                 if (complete) {
-                    wrkMast.setWrkSts(WrkStsType.STATION_RUN_COMPLETE.sts);
-                    wrkMast.setIoTime(new Date());
-                    wrkMastService.updateById(wrkMast);
-                    notifyUtils.notify(String.valueOf(SlaveType.Devp), basStation.getDeviceNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.STATION_OUT_TASK_RUN_COMPLETE, null);
-                    redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
+                    completeStationRunTask(wrkMast, targetDeviceNo);
                 }
             }
         } catch (Exception e) {
             e.printStackTrace();
         }
+    }
+
+    private void completeStationRunTask(WrkMast wrkMast, Integer deviceNo) {
+        if (wrkMast == null || wrkMast.getWrkNo() == null) {
+            return;
+        }
+        wrkMast.setWrkSts(WrkStsType.STATION_RUN_COMPLETE.sts);
+        wrkMast.setIoTime(new Date());
+        wrkMastService.updateById(wrkMast);
+        if (deviceNo != null) {
+            notifyUtils.notify(String.valueOf(SlaveType.Devp), deviceNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.STATION_OUT_TASK_RUN_COMPLETE, null);
+        }
+        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60);
     }
 
     // 妫�娴嬩换鍔¤浆瀹屾垚
@@ -580,6 +589,19 @@
         return countCurrentStationTask();
     }
 
+    public synchronized int getCurrentOutboundTaskCountByTargetStation(Integer stationId) {
+        if (stationId == null) {
+            return 0;
+        }
+        return (int) wrkMastService.count(new QueryWrapper<WrkMast>()
+                .eq("io_type", WrkIoType.OUT.id)
+                .eq("sta_no", stationId)
+                .in("wrk_sts",
+                        WrkStsType.OUTBOUND_RUN.sts,
+                        WrkStsType.OUTBOUND_RUN_COMPLETE.sts,
+                        WrkStsType.STATION_RUN.sts));
+    }
+
     // 妫�娴嬪嚭搴撴帓搴�
     public synchronized void checkStationOutOrder() {
         List<BasDevp> basDevps = basDevpService.list(new QueryWrapper<BasDevp>());
@@ -753,11 +775,7 @@
         if (!Objects.equals(dispatchStationId, wrkMast.getStaNo())
                 && isCurrentOutOrderStation(currentStationId, outOrderStationIds)
                 && isWatchingCircleArrival(wrkMast.getWrkNo(), currentStationId)) {
-            Integer circleTarget = resolveNextCircleOrderTarget(currentStationId, outOrderStationIds);
-            if (circleTarget == null) {
-                return null;
-            }
-            return new OutOrderDispatchDecision(circleTarget, true);
+            return new OutOrderDispatchDecision(dispatchStationId, true, null, false);
         }
         return new OutOrderDispatchDecision(dispatchStationId, false);
     }
@@ -808,20 +826,38 @@
             if (hasReachableOutReleaseSlot(currentStationId, wrkMast.getStaNo())) {
                 return new OutOrderDispatchDecision(wrkMast.getStaNo(), false);
             }
-            Integer circleTarget = resolveNextCircleOrderTarget(currentStationId, outOrderStationIds);
+            StationTaskLoopService.LoopEvaluation loopEvaluation = evaluateOutOrderLoop(
+                    wrkMast.getWrkNo(),
+                    currentStationId,
+                    outOrderStationIds
+            );
+            Integer circleTarget = resolveNextCircleOrderTarget(
+                    currentStationId,
+                    outOrderStationIds,
+                    loopEvaluation.isLargeLoopTriggered()
+            );
             if (circleTarget == null) {
                 News.taskInfo(wrkMast.getWrkNo(), "鐩爣绔欏綋鍓嶄笉鍙繘锛屼笖鏈壘鍒板彲鎵ц鐨勪笅涓�鎺掑簭妫�娴嬬偣锛屽綋鍓嶇珯鐐�={}", currentStationId);
                 return null;
             }
-            return new OutOrderDispatchDecision(circleTarget, true);
+            return new OutOrderDispatchDecision(circleTarget, true, loopEvaluation, true);
         }
 
-        Integer circleTarget = resolveNextCircleOrderTarget(currentStationId, outOrderStationIds);
+        StationTaskLoopService.LoopEvaluation loopEvaluation = evaluateOutOrderLoop(
+                wrkMast.getWrkNo(),
+                currentStationId,
+                outOrderStationIds
+        );
+        Integer circleTarget = resolveNextCircleOrderTarget(
+                currentStationId,
+                outOrderStationIds,
+                loopEvaluation.isLargeLoopTriggered()
+        );
         if (circleTarget == null) {
             News.taskInfo(wrkMast.getWrkNo(), "鏈壘鍒板彲鎵ц鐨勪笅涓�鎺掑簭妫�娴嬬偣锛屽綋鍓嶇珯鐐�={}", currentStationId);
             return null;
         }
-        return new OutOrderDispatchDecision(circleTarget, true);
+        return new OutOrderDispatchDecision(circleTarget, true, loopEvaluation, true);
     }
 
     private boolean shouldApplyOutOrder(WrkMast wrkMast, List<Integer> outOrderStationIds) {
@@ -867,9 +903,36 @@
         }
         if (dispatchDecision.isCircle()) {
             saveWatchCircleCommand(wrkMast.getWrkNo(), command);
+            if (dispatchDecision.shouldCountLoopIssue()
+                    && stationTaskLoopService != null
+                    && dispatchDecision.getLoopEvaluation() != null) {
+                stationTaskLoopService.recordLoopIssue(dispatchDecision.getLoopEvaluation(), "OUT_ORDER_CIRCLE");
+            }
         } else {
             clearWatchCircleCommand(wrkMast.getWrkNo());
         }
+    }
+
+    private StationTaskLoopService.LoopEvaluation evaluateOutOrderLoop(Integer taskNo,
+                                                                       Integer currentStationId,
+                                                                       List<Integer> outOrderStationIds) {
+        if (stationTaskLoopService == null) {
+            return new StationTaskLoopService.LoopEvaluation(
+                    taskNo,
+                    currentStationId,
+                    StationTaskLoopService.LoopIdentitySnapshot.empty(),
+                    0,
+                    0,
+                    false
+            );
+        }
+        return stationTaskLoopService.evaluateLoop(
+                taskNo,
+                currentStationId,
+                true,
+                outOrderStationIds,
+                "outOrderCircle"
+        );
     }
 
     private Integer resolveDispatchOutOrderTarget(Integer sourceStationId,
@@ -953,13 +1016,18 @@
                 || (stationProtocol.getTaskNo() != null && stationProtocol.getTaskNo() > 0);
     }
 
-    private Integer resolveNextCircleOrderTarget(Integer currentStationId, List<Integer> orderedOutStationList) {
+    private Integer resolveNextCircleOrderTarget(Integer currentStationId,
+                                                 List<Integer> orderedOutStationList,
+                                                 boolean preferLargeCircle) {
         if (currentStationId == null || orderedOutStationList == null || orderedOutStationList.size() <= 1) {
             return null;
         }
 
         int startIndex = orderedOutStationList.indexOf(currentStationId);
         int total = orderedOutStationList.size();
+        Integer bestStationId = null;
+        int bestPathLength = -1;
+        int bestOffset = -1;
         for (int offset = 1; offset < total; offset++) {
             int candidateIndex = (startIndex + offset + total) % total;
             Integer candidateStationId = orderedOutStationList.get(candidateIndex);
@@ -969,11 +1037,19 @@
             try {
                 List<NavigateNode> path = navigateUtils.calcByStationId(currentStationId, candidateStationId);
                 if (path != null && !path.isEmpty()) {
-                    return candidateStationId;
+                    if (!preferLargeCircle) {
+                        return candidateStationId;
+                    }
+                    int pathLength = path.size();
+                    if (pathLength > bestPathLength || (pathLength == bestPathLength && offset > bestOffset)) {
+                        bestStationId = candidateStationId;
+                        bestPathLength = pathLength;
+                        bestOffset = offset;
+                    }
                 }
             } catch (Exception ignore) {}
         }
-        return null;
+        return bestStationId;
     }
 
     private boolean tryAcquireOutOrderDispatchLock(Integer wrkNo, Integer stationId) {
@@ -1408,10 +1484,21 @@
     private static class OutOrderDispatchDecision {
         private final Integer targetStationId;
         private final boolean circle;
+        private final StationTaskLoopService.LoopEvaluation loopEvaluation;
+        private final boolean countLoopIssue;
 
         private OutOrderDispatchDecision(Integer targetStationId, boolean circle) {
+            this(targetStationId, circle, null, false);
+        }
+
+        private OutOrderDispatchDecision(Integer targetStationId,
+                                         boolean circle,
+                                         StationTaskLoopService.LoopEvaluation loopEvaluation,
+                                         boolean countLoopIssue) {
             this.targetStationId = targetStationId;
             this.circle = circle;
+            this.loopEvaluation = loopEvaluation;
+            this.countLoopIssue = countLoopIssue;
         }
 
         private Integer getTargetStationId() {
@@ -1421,6 +1508,14 @@
         private boolean isCircle() {
             return circle;
         }
+
+        private StationTaskLoopService.LoopEvaluation getLoopEvaluation() {
+            return loopEvaluation;
+        }
+
+        private boolean shouldCountLoopIssue() {
+            return countLoopIssue;
+        }
     }
 
     private void saveLoopLoadReserve(Integer wrkNo, LoopHitResult loopHitResult) {

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