From d835d1b51f832889929cdf69010034a30ef44d02 Mon Sep 17 00:00:00 2001
From: Junjie <xjj@123>
Date: 星期四, 17 十月 2024 13:57:29 +0800
Subject: [PATCH] #
---
zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java | 224 ++++++++++++++++++++++++++++++++++++++++---------------
1 files changed, 161 insertions(+), 63 deletions(-)
diff --git a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java
index ed02346..1c69d07 100644
--- a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java
+++ b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java
@@ -9,17 +9,13 @@
import com.zy.asrs.common.utils.HttpHandler;
import com.zy.asrs.framework.common.Cools;
import com.zy.asrs.framework.common.SnowflakeIdWorker;
-import com.zy.asrs.framework.exception.CoolException;
import com.zy.asrs.wcs.core.domain.dto.MatDto;
import com.zy.asrs.wcs.core.domain.dto.RedisMapDto;
import com.zy.asrs.wcs.core.domain.dto.StaDto;
import com.zy.asrs.wcs.core.entity.*;
import com.zy.asrs.wcs.core.kernel.AnalyzeService;
import com.zy.asrs.wcs.core.model.MapNode;
-import com.zy.asrs.wcs.core.model.enums.DeviceCtgType;
-import com.zy.asrs.wcs.core.model.enums.MotionStsType;
-import com.zy.asrs.wcs.core.model.enums.TaskCtgType;
-import com.zy.asrs.wcs.core.model.enums.TaskStsType;
+import com.zy.asrs.wcs.core.model.enums.*;
import com.zy.asrs.wcs.core.service.*;
import com.zy.asrs.wcs.core.utils.RedisUtil;
import com.zy.asrs.wcs.core.utils.ShuttleDispatcher;
@@ -83,7 +79,13 @@
@Autowired
private BasConveyorStaService basConveyorStaService;
@Autowired
+ private BasConveyorPathService basConveyorPathService;
+ @Autowired
private BasLedService basLedService;
+ @Autowired
+ private DeviceBarcodeService deviceBarcodeService;
+ @Autowired
+ private ShuttleChargeStaService shuttleChargeStaService;
/**
* 缁勬墭
@@ -99,6 +101,11 @@
BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>().eq(BasConveyor::getDeviceId, devp.getId()).eq(BasConveyor::getHostId, devp.getHostId()));
// 閬嶅巻鍏ュ簱鍙�
for (StaDto inSta : JSON.parseArray(basConveyor.getInSta(), StaDto.class)) {
+ BasConveyorSta basConveyorSta = basConveyorStaService.selectBySiteNo(inSta.getStaNo().toString());
+ if(basConveyorSta == null) {
+ continue;
+ }
+
// 鑾峰彇鍏ュ簱绔欎俊鎭�
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, devp.getId().intValue());
StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
@@ -156,13 +163,18 @@
) {
// 鑾峰彇鏉＄爜鎵弿浠俊鎭�
- BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
+ DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
+ if(deviceBarcode == null) {
+ continue;
+ }
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
if (barcodeThread == null) {
continue;
}
String barcode = barcodeThread.getBarcode();
if (!Cools.isEmpty(barcode)) {
- News.info("{}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", inSta.getBarcode(), barcode);
+ News.info("{}鍙锋潯鐮佹壂鎻忓櫒妫�娴嬫潯鐮佷俊鎭細{}", deviceBarcode.getId(), barcode);
+
if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode) || "00000000".equals(barcode)) {
staProtocol.setWorkNo((short) 32002);
staProtocol.setStaNo(inSta.getBackSta().shortValue());
@@ -208,10 +220,10 @@
param.setBarcode(barcode);
param.setIoType(1);
param.setSourceStaNo(inSta.getStaNo());
- param.setLocType1(staProtocol.getLocType1().shortValue());
+ param.setLocType1((short)1);
String response = new HttpHandler.Builder()
.setUri(wmsUrl)
- .setPath("/rpc/pakin/loc/v2")
+ .setPath("/rpc/pakin/loc/v1")
.setJson(JSON.toJSONString(param))
.build()
.doPost();
@@ -220,9 +232,18 @@
Integer code = jsonObject.getInteger("code");
if (code.equals(200)) {
StartupDto dto = jsonObject.getObject("data", StartupDto.class);
- devpThread.writeWorkSta(staProtocol.getSiteId(), dto.getWorkNo().shortValue(), dto.getStaNo().shortValue());
- devpThread.setPakMk(staProtocol.getSiteId(), false);
+ //鑾峰彇杈撻�佽矾寰�
+ BasConveyorPath conveyorPath = basConveyorPathService.getOne(new LambdaQueryWrapper<BasConveyorPath>()
+ .eq(BasConveyorPath::getTypeNo, TaskCtgType.IN.val())
+ .eq(BasConveyorPath::getDeviceId, devp.getId())
+ .eq(BasConveyorPath::getStnNo, staProtocol.getSiteId()));
+ if (conveyorPath == null) {
+ News.error("杈撻�佽矾寰勪笉瀛樺湪");
+ }else {
+ devpThread.writeWorkSta(staProtocol.getSiteId(), dto.getWorkNo().shortValue(), conveyorPath.getDeviceStn().shortValue());
+ devpThread.setPakMk(staProtocol.getSiteId(), false);
+ }
}else {
if (ledThread != null) {
String errorMsg = jsonObject.getString("msg");
@@ -297,6 +318,17 @@
mapNode.setNo(object.getString("row") + "-" + object.getString("bay"));
mapNode.setXBase(object.getInteger("refx"));
mapNode.setYBase(object.getInteger("refy"));
+
+ if(mapNode.getValue() == MapNodeType.CONVEYOR.id) {
+ //杈撻�佺嚎,鍒ゆ柇灏忚溅鏄惁鍙蛋
+ if (object.containsKey("conveyorHasGo")) {
+ if(object.getBoolean("conveyorHasGo")) {
+ //灏忚溅鍙蛋
+ mapNode.setValue(MapNodeType.CONVEYOR_CAR_GO.id);
+ }
+ }
+ }
+
nodes.add(mapNode);
}
@@ -319,7 +351,7 @@
//瀛樺湪绌虹己鑺傜偣锛岃嚜鍔ㄨˉ瓒�
for (int i = defaultBay; i < node.getBay(); i++) {
MapNode mapNode = new MapNode();
- mapNode.setValue(-1);
+ mapNode.setValue(MapNodeType.DISABLE.id);
mapNode.setTop(1000);
mapNode.setBottom(1000);
mapNode.setLeft(1000);
@@ -346,7 +378,7 @@
ArrayList<ArrayList<MapNode>> lists = entry.getValue();//鑾峰彇鍦板浘
MapNode mapNode = new MapNode();
- mapNode.setValue(-1);
+ mapNode.setValue(MapNodeType.DISABLE.id);
mapNode.setTop(1000);
mapNode.setBottom(1000);
mapNode.setLeft(1000);
@@ -411,6 +443,46 @@
// 瑙ｆ瀽鍏ュ簱宸ヤ綔妗�
public synchronized void analyzeInBoundTask() {
for (Task task : taskService.selectWaitAnalyzeInBoundTask()) {
+ BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, task.getDestSite()));
+ if (basConveyorSta == null) {
+ continue;
+ }
+ BasConveyor basConveyor = basConveyorService.getById(basConveyorSta.getConveyorId());
+ if (basConveyor == null) {
+ continue;
+ }
+// DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
+// if (deviceBarcode == null) {
+// continue;
+// }
+// BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
+// if (barcodeThread == null) {
+// continue;
+// }
+// if (!barcodeThread.getBarcode().equals(task.getZpallet())) {
+// continue;
+// }
+ if (Cools.isEmpty(basConveyorSta.getTaskNo())){
+ continue;
+ }
+ if (!basConveyorSta.getTaskNo().toString().equals(task.getWmsTaskNo())){
+ continue;
+ }
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
+ if (devpThread == null) {
+ continue;
+ }
+ StaProtocol staProtocol = devpThread.getStation().get(basConveyorSta.getSiteNo());
+ if (staProtocol == null) {
+ continue;
+ }
+ if (!(staProtocol.isAutoing()
+ && staProtocol.isLoading()
+ && staProtocol.isInEnable())) {
+ continue;
+ }
+
+
if (Cools.isEmpty(task.getShuttleNo())) {
//鍒嗛厤灏忚溅
//鎼滅储绌洪棽杞�
@@ -433,7 +505,7 @@
if (motionList.isEmpty()) {
continue;
}
- motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
+ motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());
// 鏇存柊宸ヤ綔涓绘。
task.setTaskSts(TaskStsType.ANALYZE_INBOUND.sts); // 宸ヤ綔鐘舵��
@@ -459,21 +531,26 @@
continue;
}
- DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, originStaObj.getConveyorId().intValue());
+ BasConveyor basConveyor = basConveyorService.getById(originStaObj.getConveyorId());
+ if(basConveyor == null) {
+ continue;
+ }
+
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
StaProtocol staProtocol = devpThread.getStation().get(Integer.parseInt(task.getOriginSite()));//婧愮珯
- StaProtocol staProtocol1 = devpThread.getStation().get(Integer.parseInt(task.getDestSite()));//鐩爣绔�
- if (staProtocol == null || staProtocol1 == null) {
+// StaProtocol staProtocol1 = devpThread.getStation().get(Integer.parseInt(task.getDestSite()));//鐩爣绔�
+ if (staProtocol == null) {
continue;
} else {
staProtocol = staProtocol.clone();
- staProtocol1 = staProtocol1.clone();
+// staProtocol1 = staProtocol1.clone();
}
- // 鍒ゆ柇鍫嗗灈鏈哄嚭搴撶珯鐘舵��
+ // 鍒ゆ柇鍑哄簱绔欑姸鎬�
if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
- if (!(staProtocol1.isAutoing() && !staProtocol1.isLoading() && staProtocol1.getWorkNo() == 0 && staProtocol1.isOutEnable())) {
- continue;
- }
+// if (!(staProtocol1.isAutoing() && !staProtocol1.isLoading() && staProtocol1.getWorkNo() == 0 && staProtocol1.isOutEnable())) {
+// continue;
+// }
// //鍚屽簱浣嶇粍鏍￠獙
// List<String> outerLoc = Utils.getGroupOuterLoc(wrkMast.getSourceLocNo());
@@ -506,7 +583,7 @@
log.error("鍑哄簱 ===>> 鏆傛椂娌℃湁绌洪棽灏忚溅, 浠诲姟鍙�={}", task.getTaskNo());
continue;
}
- motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
+ motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());
// 鏇存柊宸ヤ綔涓绘。
task.setTaskSts(TaskStsType.ANALYZE_OUTBOUND.sts); // 宸ヤ綔鐘舵��
@@ -540,11 +617,11 @@
}
// generate motion list
- List<Motion> motionList = analyzeService.generateMotion(task);
+ List<Motion> motionList = analyzeService.generateShuttleMoveMotion(task);
if (motionList.isEmpty()) {
continue;
}
- motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
+ motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());
// 鏇存柊宸ヤ綔涓绘。
task.setTaskSts(TaskStsType.ANALYZE_MOVE.sts); // 宸ヤ綔鐘舵��
@@ -559,14 +636,6 @@
* 鍥涘悜绌挎杞︾數閲忔娴� ===>> 鍙戣捣鍏呯數
*/
public synchronized void loopShuttleCharge() {
- // 鑾峰彇鍏呯數妗╁簱浣嶇被鍨�
- LocCtg locCtg = locCtgService.getOne(new LambdaQueryWrapper<LocCtg>()
- .eq(LocCtg::getFlag, "CHARGE")
- .eq(LocCtg::getStatus, 1));
- if (locCtg == null) {
- return;
- }
-
//鑾峰彇鍏呯數浠诲姟绫诲瀷
TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
.eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.CHARGE))
@@ -601,20 +670,19 @@
String currentLocNo = shuttleProtocol.getCurrentLocNo();
int lev = Utils.getLev(currentLocNo);//鑾峰彇灏忚溅妤煎眰
//鎼滅储灏忚溅褰撳墠妤煎眰鍏呯數妗�
- ArrayList<Loc> allChargeLoc = new ArrayList<>();
- List<Loc> list1 = locService.list(new LambdaQueryWrapper<Loc>()
- .eq(Loc::getLocCtg, locCtg.getId())
- .eq(Loc::getStatus, 1)
- .eq(Loc::getLev, lev));
+ ArrayList<ShuttleChargeSta> allChargeLoc = new ArrayList<>();
+
+ List<ShuttleChargeSta> list1 = shuttleChargeStaService.list(new LambdaQueryWrapper<ShuttleChargeSta>()
+ .eq(ShuttleChargeSta::getDeviceLev, lev)
+ .eq(ShuttleChargeSta::getStatus, 1));
if (!list1.isEmpty()) {
allChargeLoc.addAll(list1);
}
//鎼滅储鍏朵粬妤煎眰鍏呯數妗�
- List<Loc> list2 = locService.list(new LambdaQueryWrapper<Loc>()
- .eq(Loc::getLocCtg, locCtg.getId())
- .eq(Loc::getStatus, 1)
- .notIn(Loc::getLev, lev));
+ List<ShuttleChargeSta> list2 = shuttleChargeStaService.list(new LambdaQueryWrapper<ShuttleChargeSta>()
+ .notIn(ShuttleChargeSta::getDeviceLev, lev)
+ .eq(ShuttleChargeSta::getStatus, 1));
if (!list2.isEmpty()) {
allChargeLoc.addAll(list2);
}
@@ -625,24 +693,34 @@
}
//閫夋嫨绌洪棽鍏呯數妗�
- Loc chargeLoc = null;
- for (Loc loc : allChargeLoc) {
+ ShuttleChargeSta chargeSta = null;
+ for (ShuttleChargeSta shuttleChargeSta : allChargeLoc) {
// 鍒ゆ柇鍏呯數浣嶆槸鍚﹁鍗犵敤(杞﹁締浣嶇疆)
- if (Utils.hasShuttleInLoc(loc.getLocNo(), device.getId())) {
+ if (Utils.hasShuttleInLoc(shuttleChargeSta.getDeviceLoc(), device.getId())) {
continue;
}
// 鐩樼偣鍏呯數浣嶆槸鍚﹀瓨鍦ㄤ换鍔℃。
- List<Task> tasks = taskService.hasChargeInLoc(loc.getLocNo());
+ List<Task> tasks = taskService.hasChargeInLoc(shuttleChargeSta.getDeviceLoc());
if (!tasks.isEmpty()) {
continue;
}
- chargeLoc = loc;
+ Loc loc = locService.getOne(new LambdaQueryWrapper<Loc>()
+ .eq(Loc::getLocNo, shuttleChargeSta.getDeviceLoc()));
+ if (loc == null) {
+ continue;
+ }
+
+ if (!loc.getLocSts().equals(LocStsType.C.val())) {
+ continue;//搴撲綅涓嶆槸鍏呯數妗�
+ }
+
+ chargeSta = shuttleChargeSta;
break;
}
- if (chargeLoc == null) {
+ if (chargeSta == null) {
continue;//鏈壘鍒板厖鐢垫々
}
@@ -663,7 +741,7 @@
continue;
}
- String chargeLocNo = chargeLoc.getLocNo();
+ String chargeLocNo = chargeSta.getDeviceLoc();
Task task = new Task();
task.setUuid(String.valueOf(snowflakeIdWorker.nextId()));
task.setTaskNo(String.valueOf(Utils.getTaskNo("CHARGE")));
@@ -687,7 +765,7 @@
News.error("淇濆瓨{}鍙峰洓鍚戠┛姊溅鍏呯數浠诲姟澶辫触!!!", device.getDeviceNo());
continue;
}
- motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
+ motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());
task.setTaskSts(TaskStsType.ANALYZE_CHARGE.sts);
if (!taskService.save(task)) {
@@ -703,14 +781,6 @@
* 鍥涘悜绌挎杞︾數閲忔娴� ===>> 婊＄數鍚庡洖鍒板緟鏈轰綅
*/
public synchronized void loopShuttleToStandbyCauseCharge() {
- Integer enoughPower = 90;
- Dict dict = dictService.getOne(new LambdaQueryWrapper<Dict>()
- .eq(Dict::getFlag, "chargeMaxValue")
- .eq(Dict::getStatus, 1));
- if (dict != null) {
- enoughPower = Integer.parseInt(dict.getValue());
- }
-
//鑾峰彇杩佺Щ浠诲姟绫诲瀷
TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
.eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.MOVE))
@@ -756,8 +826,21 @@
continue;
}
+ ShuttleChargeSta chargeSta = shuttleChargeStaService.getOne(new LambdaQueryWrapper<ShuttleChargeSta>()
+ .eq(ShuttleChargeSta::getDeviceLoc, chargeTask.getDestLoc())
+ .eq(ShuttleChargeSta::getStatus, 1));
+ if (chargeSta == null) {
+ continue;//鍏呯數妗╀笉瀛樺湪锛屽紓甯�
+ }
+
+ String standbyLoc = chargeSta.getStandbyLoc();
+ if (standbyLoc == null) {
+ continue;//閬胯浣嶇疆鏁版嵁涓嶅瓨鍦�
+ }
+ List<String> availableLoc = JSON.parseArray(standbyLoc, String.class);
+
//鑾峰彇閬胯浣嶇疆
- String standByLocNo = shuttleDispatcher.searchStandByLocNo(Integer.valueOf(device.getDeviceNo()), device.getHostId(), shuttleThread.getStatus().getCurrentLocNo());
+ String standByLocNo = shuttleDispatcher.searchAvailableLocNo(Integer.valueOf(device.getDeviceNo()), device.getHostId(), shuttleThread.getStatus().getCurrentLocNo(), availableLoc);
Task task = new Task();
task.setUuid(String.valueOf(snowflakeIdWorker.nextId()));
@@ -782,7 +865,7 @@
News.error("淇濆瓨{}鍙峰洓鍚戠┛姊溅杩佺Щ浠诲姟澶辫触!!!", device.getDeviceNo());
continue;
}
- motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()));
+ motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId());
task.setTaskSts(TaskStsType.ANALYZE_MOVE.sts);
@@ -811,8 +894,13 @@
.eq(BasLed::getDeviceId, ledDevice.getId()));
List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);
+ BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId().intValue());
+ if (basConveyor == null) {
+ continue;
+ }
+
// 鑾峰彇杈撻�佺嚎plc绾跨▼
- DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
// 鍛戒护闆嗗悎
List<LedCommand> commands = new ArrayList<>();
// 宸ヤ綔妗ｉ泦鍚�
@@ -892,8 +980,13 @@
.eq(BasLed::getDeviceId, ledDevice.getId()));
List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);
+ BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId().intValue());
+ if (basConveyor == null) {
+ continue;
+ }
+
// 鑾峰彇杈撻�佺嚎plc绾跨▼
- DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
// 鍛戒护闆嗗悎
boolean reset = true;
for (Integer staNo : staArr) {
@@ -922,8 +1015,13 @@
.eq(BasLed::getDeviceId, ledDevice.getId()));
List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);
+ BasConveyor basConveyor = basConveyorService.getById(led.getConveyorId());
+ if (basConveyor == null) {
+ continue;
+ }
+
// 鑾峰彇杈撻�佺嚎plc绾跨▼
- DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue());
// 鍛戒护闆嗗悎
boolean reset = true;
for (Integer staNo : staArr) {
--
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