From 50435a81915932eda06b7f1afd48f9ff1ae84f19 Mon Sep 17 00:00:00 2001
From: zhangc <zc@123>
Date: 星期四, 10 四月 2025 17:50:28 +0800
Subject: [PATCH] 1
---
zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/kernel/AnalyzeService.java | 328 +++++++++++++++++++++++++++++++++++++++++++++++++-----
1 files changed, 294 insertions(+), 34 deletions(-)
diff --git a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/kernel/AnalyzeService.java b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/kernel/AnalyzeService.java
index 8542d54..b0204ad 100644
--- a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/kernel/AnalyzeService.java
+++ b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/kernel/AnalyzeService.java
@@ -12,7 +12,9 @@
import com.zy.asrs.wcs.rcs.model.enums.SlaveType;
import com.zy.asrs.wcs.rcs.model.protocol.LiftProtocol;
import com.zy.asrs.wcs.rcs.model.protocol.ShuttleProtocol;
+import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol;
import com.zy.asrs.wcs.rcs.service.DeviceService;
+import com.zy.asrs.wcs.rcs.thread.DevpThread;
import com.zy.asrs.wcs.rcs.thread.LiftThread;
import com.zy.asrs.wcs.rcs.thread.ShuttleThread;
import org.springframework.beans.factory.annotation.Autowired;
@@ -65,7 +67,13 @@
public List<Motion> generateMotion(Task task) {
List<Motion> motionList = new ArrayList<>();
- motionList = this.generateFirstZoneMotion(task);
+ int originSite = Integer.parseInt(task.getOriginSite());
+ int destSite = Integer.parseInt(task.getDestSite());
+ if (originSite == 1015 || originSite == 1026 || destSite == 1015 || destSite == 1026) {
+ motionList = generateSecondZoneMotion(task);
+ }else {
+ motionList = generateFirstZoneMotion(task);
+ }
return motionList;
}
@@ -111,11 +119,6 @@
return motionList;
}
- BasConveyorSta basConveyorStaDest = basConveyorStaService.selectBySiteNo(task.getDestSite());
- if (basConveyorStaDest == null) {
- return motionList;
- }
-
//妫�娴嬬┛姊溅鏄惁鏈変换鍔＄粦瀹�
boolean shuttleResult = Utils.checkShuttleHasBinding(shuttleDevice, task.getTaskNo());
if (shuttleResult) {
@@ -150,9 +153,9 @@
dto.setLiftNo(transferLiftDevice.getId().intValue());
dto.setLev(Utils.getLev(task.getDestLoc()));
dto.setStaNo(Integer.parseInt(task.getDestSite()));
- dto.setDevpNo(basConveyorStaDest.getConveyorDeviceId().intValue());
- dto.setReleaseLift(1);//鎵ц瀹屾垚鍚庨噴鏀炬彁鍗囨満
- }))
+// dto.setReleaseLift(1);//鎵ц瀹屾垚鍚庨噴鏀炬彁鍗囨満
+ })),
+ MotionCtgType.LIFT_WITH_GOODS_IN
));
// 绌挎杞﹁蛋琛岃嚦鎻愬崌鏈哄簱浣�
@@ -189,6 +192,7 @@
dto.setShuttleDevice(shuttleDevice);
dto.setLiftNo(transferLiftDevice.getId().intValue());
dto.setLocNo(standbyLocNoTo);
+ dto.setReleaseLift(1);//鎵ц瀹屾垚鍚庨噴鏀炬彁鍗囨満
})),
MotionCtgType.SHUTTLE_TRANSPORT
));
@@ -260,11 +264,6 @@
return motionList;
}
- BasConveyorSta basConveyorStaOrigin = basConveyorStaService.selectBySiteNo(task.getOriginSite());
- if (basConveyorStaOrigin == null) {
- return motionList;
- }
-
//妫�娴嬬┛姊溅鏄惁鏈変换鍔＄粦瀹�
boolean shuttleResult = Utils.checkShuttleHasBinding(shuttleDevice, task.getTaskNo());
if (shuttleResult) {
@@ -284,22 +283,14 @@
//绌挎杞﹁繘鎻愬崌鏈哄緟鏈轰綅搴撲綅鍙� 杈撻�佺嚎浣嶇疆
String standbyLocNoTo = shuttleStandbyTo.getDeviceStandbyLoc();
- //绌挎杞︽崲灞傛椂寰呮満浣嶇疆 浣跨敤琛ㄥ垪 memo鏁版嵁
- String standbyLocNoMemo = shuttleStandbyTo.getMemo();
+ //绌挎杞﹀緟鏈轰綅缃� 浣跨敤琛ㄥ垪
+ String standbyLocNoList = shuttleStandbyTo.getStandbyLoc();
//鑾峰彇鍑哄簱浠诲姟绫诲瀷
TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
.eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.OUT))
.eq(TaskCtg::getStatus, 1));
if (taskCtg == null) {
- return motionList;
- }
- //鑾峰彇杈撻�佺嚎璺緞
- BasConveyorPath basConveyorPath = basConveyorPathService.getOne(new LambdaQueryWrapper<BasConveyorPath>()
- .eq(BasConveyorPath::getDeviceStn, task.getOriginSite())
- .eq(BasConveyorPath::getDeviceNo, liftProtocol.getLiftNo())
- .eq(BasConveyorPath::getTypeNo, taskCtg.getId()));
- if (basConveyorPath == null) {
return motionList;
}
@@ -369,15 +360,16 @@
dto.setLocNo(standbyLocNoTo);
dto.setStaNo(getStaByLev(Utils.getLev(task.getOriginLoc())));//杈撻�佺珯
})),
- MotionCtgType.SHUTTLE_TRANSPORT_TO_CONVEYOR
+ MotionCtgType.SHUTTLE_TRANSPORT
));
+ Integer liftLevLogic = liftDispatcher.getLiftLevOffset(transferLiftDevice.getId().intValue(), Utils.getLev(originLoc));
// 鎻愬崌鏈虹┖杞界Щ鍔ㄥ埌鍑哄簱灞�
motionList.addAll(kernelService.liftMove(
null
, MotionDto.build((dto -> {
dto.setLiftNo(transferLiftDevice.getId().intValue());
- dto.setLev(Utils.getLev(originLoc));
+ dto.setLev(liftLevLogic);
}))
));
@@ -413,8 +405,8 @@
MotionDto.build((dto -> {
dto.setShuttleNo(shuttleDevice.getId().intValue());
dto.setShuttleDevice(shuttleDevice);
- dto.setLocNo(standbyLocNoTo);
- dto.setSync(0);//寮傛鎵ц
+ dto.setLocNo(standbyLocNoList);
+// dto.setSync(0);//寮傛鎵ц
dto.setReleaseShuttle(1);//鎵ц瀹屾垚鍚庨噴鏀惧皬杞�
})),
MotionCtgType.SHUTTLE_MOVE_STANDBY
@@ -430,9 +422,9 @@
, MotionDto.build((dto -> {
dto.setLiftNo(transferLiftDevice.getId().intValue());
dto.setStaNo(Integer.parseInt(task.getDestSite()));//鍑哄簱绔欑偣
- dto.setDevpNo(basConveyorStaOrigin.getConveyorDeviceId().intValue());
dto.setReleaseLift(1);//鎵ц瀹屾垚鍚庨噴鏀炬彁鍗囨満
- }))
+ })),
+ MotionCtgType.LIFT_WITH_GOODS_OUT
));
}
@@ -442,6 +434,269 @@
return motionList;
}
+ public List<Motion> generateSecondZoneMotion(Task task) {
+ List<Motion> motionList = new ArrayList<>();
+ int originSite = Integer.parseInt(task.getOriginSite());
+
+ String conveyLocNo;
+ if (originSite == 1015 || originSite == 1026) {
+ BasConveyorSta basConveyorStaOrigin = basConveyorStaService.selectBySiteNo(task.getOriginSite());
+ if (basConveyorStaOrigin == null) {
+ return motionList;
+ }
+
+ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyorStaOrigin.getConveyorId().intValue());
+ StaProtocol staProtocol = devpThread.getStation().get(originSite);
+ if (staProtocol == null) {
+ return motionList;
+ } else {
+ staProtocol = staProtocol.clone();
+ }
+ conveyLocNo = staProtocol.getLocNo();
+ }else {
+ conveyLocNo = null;
+ }
+
+ if(conveyLocNo == null) {
+ return motionList;
+ }
+
+ /**
+ * 鍏ュ簱
+ */
+ if (task.getTaskSts() == TaskStsType.NEW_INBOUND.sts) {
+ // locNo
+ String destLoc = task.getDestLoc();
+
+ // shuttle
+ Device shuttleDevice = deviceService.getOne(new LambdaQueryWrapper<Device>()
+ .eq(Device::getDeviceNo, task.getShuttleNo())
+ .eq(Device::getDeviceType, DeviceCtgType.SHUTTLE.val())
+ .eq(Device::getHostId, task.getHostId())
+ .eq(Device::getStatus, 1));
+ if (shuttleDevice == null) {
+ return motionList;
+ }
+ ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleDevice.getId().intValue());
+ ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
+ if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) {
+ return motionList;
+ }
+ if (!shuttleThread.isIdle()) {
+ return motionList;
+ }
+
+ String shuttleLocNo = shuttleProtocol.getCurrentLocNo();
+
+ //妫�娴嬬┛姊溅鏄惁鏈変换鍔＄粦瀹�
+ boolean shuttleResult = Utils.checkShuttleHasBinding(shuttleDevice, task.getTaskNo());
+ if (shuttleResult) {
+ //瀛樺湪浠诲姟锛岀姝㈣В鏋�
+ return motionList;
+ }
+
+ // 鍏ュ簱鐩爣灞傛湁绌挎杞�
+ if (Utils.getLev(shuttleLocNo) == Utils.getLev(task.getDestLoc())) {
+
+ // 绌挎杞﹁蛋琛岃嚦鍙栬揣搴撲綅
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(shuttleLocNo);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(conveyLocNo);
+ })),
+ MotionCtgType.SHUTTLE_MOVE
+ ));
+
+ // 绌挎杞﹀叆搴撻《鍗�
+ motionList.addAll(kernelService.shuttleAction(
+ null,
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ })),
+ MotionCtgType.SHUTTLE_PALLET_LIFT
+ ));
+
+ // 绌挎杞﹁浇璐ц蛋琛岃嚦鐩爣搴撲綅
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(conveyLocNo);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(destLoc);
+ })),
+ MotionCtgType.SHUTTLE_TRANSPORT
+ ));
+
+ // 绌挎杞﹀叆搴撴墭鐩樹笅闄�
+ motionList.addAll(kernelService.shuttleAction(
+ null,
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ })),
+ MotionCtgType.SHUTTLE_PALLET_DOWN
+ ));
+ }
+
+ }
+
+ /**
+ * 鍑哄簱
+ */
+ if (task.getTaskSts() == TaskStsType.NEW_OUTBOUND.sts) {
+ // locNo
+ String originLoc = task.getOriginLoc();
+
+ // shuttle
+ Device shuttleDevice = deviceService.getOne(new LambdaQueryWrapper<Device>()
+ .eq(Device::getDeviceNo, task.getShuttleNo())
+ .eq(Device::getDeviceType, DeviceCtgType.SHUTTLE.val())
+ .eq(Device::getHostId, task.getHostId())
+ .eq(Device::getStatus, 1));
+ if (shuttleDevice == null) {
+ return motionList;
+ }
+ ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleDevice.getId().intValue());
+ ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
+ if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) {
+ return motionList;
+ }
+ if (!shuttleThread.isIdle()) {
+ return motionList;
+ }
+
+ String shuttleLocNo = shuttleProtocol.getCurrentLocNo();
+
+ //妫�娴嬬┛姊溅鏄惁鏈変换鍔＄粦瀹�
+ boolean shuttleResult = Utils.checkShuttleHasBinding(shuttleDevice, task.getTaskNo());
+ if (shuttleResult) {
+ //瀛樺湪浠诲姟锛岀姝㈣В鏋�
+ return motionList;
+ }
+
+ //鍒嗘瀽鍑哄簱璺緞鏀捐揣搴撲綅
+ String lastPathStartLoc = shuttleDispatcher.analyzeOutPathWaitLoc(originLoc, conveyLocNo, shuttleDevice);
+ if (lastPathStartLoc == null) {
+ return motionList;//鏈垎鏋愭垚鍔�
+ }
+
+ //鑾峰彇灏忚溅寰呮満搴撲綅 ==> 杩涙彁鍗囨満
+ ShuttleStandby shuttleStandbyTo = shuttleStandbyService.getOne(new LambdaQueryWrapper<ShuttleStandby>()
+ .eq(ShuttleStandby::getDeviceLev, Utils.getLev(shuttleLocNo))
+ .eq(ShuttleStandby::getStatus, 1));
+
+ //绌挎杞﹀緟鏈轰綅缃� 浣跨敤琛ㄥ垪
+ String standbyLocNoList = shuttleStandbyTo.getStandbyLoc();
+
+ String standbyLocNo;
+ if (originSite == 1015) {
+ standbyLocNo = "1200101";
+ } else if (originSite == 1026) {
+ standbyLocNo = "1200105";
+ } else {
+ standbyLocNo = null;
+ }
+
+ /**
+ * 鍑哄簱
+ */
+ if (Utils.getLev(shuttleLocNo) == Utils.getLev(originLoc)) {
+
+ //绌挎杞︿笉鍦ㄥ嚭搴撳簱浣�
+ if (!shuttleLocNo.equals(task.getOriginLoc())) {
+ // 绌挎杞﹁蛋琛岃嚦鍑哄簱搴撲綅
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(shuttleLocNo);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(originLoc);
+ })),
+ MotionCtgType.SHUTTLE_MOVE
+ ));
+ }
+
+ // 绌挎杞﹀嚭搴撻《鍗�
+ motionList.addAll(kernelService.shuttleAction(
+ null,
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ })),
+ MotionCtgType.SHUTTLE_PALLET_LIFT
+ ));
+
+ if (!originLoc.equals(lastPathStartLoc)) {
+ // 绌挎杞﹁浇璐у嚭搴撹嚦鏈�鍚庝竴娈佃矾寰勭瓑寰�
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(originLoc);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(lastPathStartLoc);
+ })),
+ MotionCtgType.SHUTTLE_TRANSPORT
+ ));
+ }
+
+ // 绌挎杞﹁浇璐ц嚦杈撻�佺嚎浣�
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(lastPathStartLoc);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(conveyLocNo);
+ dto.setStaNo(getStaByLev(Utils.getLev(task.getOriginLoc())));//杈撻�佺珯
+ })),
+ MotionCtgType.SHUTTLE_TRANSPORT_TO_CONVEYOR
+ ));
+
+ // 绌挎杞﹀嚭搴撴墭鐩樹笅闄�
+ motionList.addAll(kernelService.shuttleAction(
+ null,
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ })),
+ MotionCtgType.SHUTTLE_PALLET_DOWN
+ ));
+
+ // 绌挎杞︽彁鍗囨満寰呮満浣� - 鍒板緟鏈轰綅(鑷姩閫夋嫨鍚堥�傚緟鏈轰綅)
+ motionList.addAll(kernelService.shuttleMove(
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setLocNo(conveyLocNo);
+ })),
+ MotionDto.build((dto -> {
+ dto.setShuttleNo(shuttleDevice.getId().intValue());
+ dto.setShuttleDevice(shuttleDevice);
+ dto.setLocNo(standbyLocNoList);
+// dto.setSync(0);//寮傛鎵ц
+ dto.setReleaseShuttle(1);//鎵ц瀹屾垚鍚庨噴鏀惧皬杞�
+ })),
+ MotionCtgType.SHUTTLE_MOVE_STANDBY
+ ));
+
+ }
+
+ }
+
+ return motionList;
+ }
/**
* 鐢熸垚鍏呯數鍔ㄤ綔
@@ -956,12 +1211,13 @@
if (destSite.equals("move")) {
//鎻愬崌鏈哄崌闄嶆ゼ灞�
+ Integer liftLevLogic = liftDispatcher.getLiftLevOffset(device.getId().intValue(), Integer.parseInt(task.getDestLoc()));
// 鎻愬崌鏈虹┖杞界Щ鍔ㄥ埌绌挎杞﹀眰
motionList.addAll(kernelService.liftMove(
null
, MotionDto.build((dto -> {
dto.setLiftNo(device.getId().intValue());
- dto.setLev(Integer.parseInt(task.getDestLoc()));
+ dto.setLev(liftLevLogic);
}))
));
@@ -973,19 +1229,23 @@
return motionList;
}
+ Integer originLev = liftDispatcher.getLiftLevOffset(device.getId().intValue(), Utils.getLev(basConveyorStaOrigin.getLocNo()));
+ Integer targetLev = liftDispatcher.getLiftLevOffset(device.getId().intValue(), Utils.getLev(basConveyorStaDest.getLocNo()));
+
// 鎻愬崌鏈虹Щ鍔ㄦ墭鐩�
motionList.addAll(kernelService.liftMoveGoods(
MotionDto.build((dto -> {
dto.setLiftNo(device.getId().intValue());
- dto.setLev(Utils.getLev(basConveyorStaOrigin.getLocNo()));
+ dto.setLev(originLev);
dto.setStaNo(Integer.parseInt(task.getOriginSite()));
}))
, MotionDto.build((dto -> {
dto.setLiftNo(device.getId().intValue());
- dto.setLev(Utils.getLev(basConveyorStaDest.getLocNo()));
+ dto.setLev(targetLev);
dto.setDevpNo(basConveyorStaDest.getConveyorDeviceId().intValue());
dto.setStaNo(Integer.parseInt(task.getDestSite()));
- }))
+ })),
+ MotionCtgType.LIFT_WITH_GOODS
));
} else if (destSite.equals("lock")) {
--
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