From 4775feb2a95cb339d3b65ddbbad25374e012b2aa Mon Sep 17 00:00:00 2001 From: Junjie <540245094@qq.com> Date: 星期四, 12 十二月 2024 12:52:35 +0800 Subject: [PATCH] #入库逻辑优化 --- zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java | 341 +++++++++++++++++++++++++++++++++++++++++++------------- 1 files changed, 262 insertions(+), 79 deletions(-) diff --git a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java index 87f2518..33e391f 100644 --- a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java +++ b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java @@ -10,6 +10,8 @@ import com.zy.asrs.framework.common.Cools; import com.zy.asrs.framework.common.R; import com.zy.asrs.framework.common.SnowflakeIdWorker; +import com.zy.asrs.framework.exception.CoolException; +import com.zy.asrs.wcs.core.action.LiftAction; import com.zy.asrs.wcs.core.domain.dto.MatDto; import com.zy.asrs.wcs.core.domain.dto.RedisMapDto; import com.zy.asrs.wcs.core.domain.dto.StaDto; @@ -17,6 +19,8 @@ import com.zy.asrs.wcs.core.entity.*; import com.zy.asrs.wcs.core.kernel.AnalyzeService; import com.zy.asrs.wcs.core.model.MapNode; +import com.zy.asrs.wcs.core.model.command.LiftAssignCommand; +import com.zy.asrs.wcs.core.model.command.LiftCommand; import com.zy.asrs.wcs.core.model.enums.*; import com.zy.asrs.wcs.core.service.*; import com.zy.asrs.wcs.core.utils.OpenUtils; @@ -30,13 +34,11 @@ import com.zy.asrs.wcs.rcs.model.command.LedCommand; import com.zy.asrs.wcs.rcs.model.enums.ShuttleProtocolStatusType; import com.zy.asrs.wcs.rcs.model.enums.SlaveType; +import com.zy.asrs.wcs.rcs.model.protocol.LiftProtocol; import com.zy.asrs.wcs.rcs.model.protocol.ShuttleProtocol; import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol; import com.zy.asrs.wcs.rcs.service.DeviceService; -import com.zy.asrs.wcs.rcs.thread.BarcodeThread; -import com.zy.asrs.wcs.rcs.thread.DevpThread; -import com.zy.asrs.wcs.rcs.thread.LedThread; -import com.zy.asrs.wcs.rcs.thread.ShuttleThread; +import com.zy.asrs.wcs.rcs.thread.*; import com.zy.asrs.wcs.system.entity.Dict; import com.zy.asrs.wcs.system.service.DictService; import lombok.extern.slf4j.Slf4j; @@ -91,6 +93,8 @@ private ShuttleChargeStaService shuttleChargeStaService; @Autowired private OpenUtils openUtils; + @Autowired + private LiftAction liftAction; /** * 缁勬墭 @@ -295,6 +299,109 @@ } /** + * 鍏ュ簱-鎵樼洏杩涘簱 + */ + public synchronized void palletInbound() { + try { + // 鏍规嵁杈撻�佺嚎plc閬嶅巻 + List<Device> list = deviceService.list(new LambdaQueryWrapper<Device>() + .eq(Device::getDeviceType, DeviceCtgType.CONVEYOR.val()) + .eq(Device::getStatus, 1)); + for (Device devp : list) { + BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>().eq(BasConveyor::getDeviceId, devp.getId()).eq(BasConveyor::getHostId, devp.getHostId())); + // 閬嶅巻鍏ュ簱鍙� + for (StaDto inSta : JSON.parseArray(basConveyor.getInSta(), StaDto.class)) { + BasConveyorSta basConveyorSta = basConveyorStaService.selectBySiteNo(inSta.getDeviceStaNo().toString()); + if(basConveyorSta == null) { + continue; + } + + // 鑾峰彇鍏ュ簱绔欎俊鎭� + DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, devp.getId().intValue()); + StaProtocol staProtocol = devpThread.getStation().get(inSta.getDeviceStaNo()); + if (staProtocol == null) { + continue; + } else { + staProtocol = staProtocol.clone(); + } + int workNo = staProtocol.getWorkNo().intValue(); + + // 鍒ゆ柇鏄惁婊¤冻鍏ュ簱鏉′欢 + if (staProtocol.isAutoing() + && staProtocol.isLoading() + && staProtocol.isInEnable() + && (workNo >= 0) + && staProtocol.isPakMk() + ) { + Object object = redisUtil.get(DeviceRedisConstant.LIFT_PALLET_INBOUND + workNo); + if (object != null) { + continue; + } + + Task task = taskService.getOne(new LambdaQueryWrapper<Task>() + .eq(Task::getDestSite, inSta.getDeviceStaNo()) + .in(Task::getTaskSts, TaskStsType.NEW_INBOUND.sts) + .eq(Task::getTaskNo, workNo)); + if (task != null) { + int lev = Utils.getLev(task.getDestLoc()); + Integer targetSite = null; + if (lev == 1) { + targetSite = 31006; + }else if (lev == 2) { + targetSite = 31007; + }else if (lev == 3) { + targetSite = 31008; + } + if(targetSite == null) { + throw new CoolException(lev + "灞傜珯鐐逛俊鎭笉瀛樺湪"); + } + + StaProtocol staProtocol1 = devpThread.getStation().get(targetSite); + if (staProtocol1 == null) { + break; + } + if (!staProtocol1.isAutoing()) { + break; + } + if (staProtocol1.isLoading()) { + break; + } + if (staProtocol1.getWorkNo().intValue() != 0) { + break; + } + + LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, inSta.getLiftNo()); + if (liftThread == null) { + break; + } + + LiftProtocol liftProtocol = liftThread.getStatus(); + if (liftProtocol == null) { + break; + } + + List<LiftCommand> command = liftThread.getPalletInOutCommand(workNo, 1, lev, inSta.getDeviceStaNo(), targetSite, LiftCommandModeType.PALLET_INOUT); + + LiftAssignCommand assignCommand = new LiftAssignCommand(); + assignCommand.setLiftNo(liftProtocol.getLiftNo()); + assignCommand.setTaskNo(workNo); + assignCommand.setDeviceTaskNo(liftThread.generateDeviceTaskNo(workNo, MotionCtgType.LIFT_WITH_GOODS)); + assignCommand.setCommands(command); + liftAction.assignWork(liftThread.getDevice(), assignCommand); + + redisUtil.set(DeviceRedisConstant.LIFT_PALLET_INBOUND + workNo, "send", 60 * 60 * 6); + break; + } + + } + } + } + } catch (Exception e) { + e.printStackTrace(); + } + } + + /** * 鍒濆鍖栧疄鏃跺湴鍥� */ public synchronized void initRealtimeBasMap() { @@ -471,86 +578,162 @@ // 瑙f瀽鍏ュ簱宸ヤ綔妗� public synchronized void analyzeInBoundTask() { - for (Task task : taskService.selectWaitAnalyzeInBoundTask()) { - BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, task.getDestSite())); - if (basConveyorSta == null) { - continue; - } - BasConveyor basConveyor = basConveyorService.getById(basConveyorSta.getConveyorId()); - if (basConveyor == null) { - continue; - } -// DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId()); -// if (deviceBarcode == null) { -// continue; -// } -// BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId())); -// if (barcodeThread == null) { -// continue; -// } -// if (!barcodeThread.getBarcode().equals(task.getZpallet())) { -// continue; -// } - if (Cools.isEmpty(basConveyorSta.getTaskNo())){ - continue; - } - if (!basConveyorSta.getTaskNo().toString().equals(task.getTaskNo())){ - continue; - } - DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue()); - if (devpThread == null) { - continue; - } - StaProtocol staProtocol = devpThread.getStation().get(basConveyorSta.getSiteNo()); - if (staProtocol == null) { - continue; - } - if (!(staProtocol.isAutoing() - && staProtocol.isLoading() - && staProtocol.isInEnable())) { - continue; - } + try { + // 鏍规嵁杈撻�佺嚎plc閬嶅巻 + List<Device> list = deviceService.list(new LambdaQueryWrapper<Device>() + .eq(Device::getDeviceType, DeviceCtgType.CONVEYOR.val()) + .eq(Device::getStatus, 1)); + for (Device devp : list) { + BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>().eq(BasConveyor::getDeviceId, devp.getId()).eq(BasConveyor::getHostId, devp.getHostId())); + // 閬嶅巻鍏ュ簱鍙� + for (StaDto inSta : JSON.parseArray(basConveyor.getDeviceInSta(), StaDto.class)) { + BasConveyorSta basConveyorSta = basConveyorStaService.selectBySiteNo(inSta.getStaNo().toString()); + if(basConveyorSta == null) { + continue; + } - //瑙f瀽鍓嶅垽鏂唴閮ㄧ洰鏍囧�兼槸鍚︽湁鐗� 鏈夊伐浣滃彿 - StaProtocol staProtocolInside = devpThread.getStation().get(Utils.getStaByLev(Utils.getLev(task.getDestLoc()))); - if (staProtocolInside == null) { - continue; - } - if (staProtocolInside.isLoading() || staProtocolInside.getWorkNo() !=0) { - continue; - } + // 鑾峰彇鍏ュ簱绔欎俊鎭� + DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, devp.getId().intValue()); + StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); + if (staProtocol == null) { + continue; + } else { + staProtocol = staProtocol.clone(); + } + int workNo = staProtocol.getWorkNo().intValue(); - if (Cools.isEmpty(task.getShuttleNo())) { - //鍒嗛厤灏忚溅 - //鎼滅储绌洪棽杞� - ShuttleThread shuttleThread = shuttleDispatcher.searchIdleShuttle(task); - if (shuttleThread == null) { - News.info("{}浠诲姟鏈壘鍒扮┖闂茬┛姊溅", task.getTaskNo()); - continue; + // 鍒ゆ柇鏄惁婊¤冻鍏ュ簱鏉′欢 + if (staProtocol.isAutoing() + && staProtocol.isInEnable() + && (workNo >= 0) + && staProtocol.isPakMk() + ) { + + Task task = taskService.getOne(new LambdaQueryWrapper<Task>() + .eq(Task::getDestSite, inSta.getDeviceStaNo()) + .in(Task::getTaskSts, TaskStsType.NEW_INBOUND.sts) + .eq(Task::getTaskNo, workNo)); + if (task != null) { + if (Cools.isEmpty(task.getShuttleNo())) { + //鍒嗛厤灏忚溅 + //鎼滅储绌洪棽杞� + ShuttleThread shuttleThread = shuttleDispatcher.searchIdleShuttle(task); + if (shuttleThread == null) { + News.info("{}浠诲姟鏈壘鍒扮┖闂茬┛姊溅", task.getTaskNo()); + continue; + } + + task.setShuttleNo(Integer.valueOf(shuttleThread.getDevice().getDeviceNo()));//淇濆瓨绌挎杞﹀彿 + task.setUpdateTime(new Date()); + if (!taskService.updateById(task)) { + News.info("{}浠诲姟鏇存柊绌挎杞﹀彿澶辫触", task.getTaskNo()); + } + continue; + } + + // generate motion list + List<Motion> motionList = analyzeService.generateMotion(task); + if (motionList.isEmpty()) { + continue; + } + motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId()); + + // 鏇存柊宸ヤ綔涓绘。 + task.setTaskSts(TaskStsType.ANALYZE_INBOUND.sts); // 宸ヤ綔鐘舵�� + task.setUpdateTime(new Date()); + if (!taskService.updateById(task)) { + News.error("鏇存柊宸ヤ綔妗eけ璐ワ紒锛侊紒 [宸ヤ綔鍙凤細{}]", task.getTaskNo()); + } + break; + } + + } } - - task.setShuttleNo(Integer.valueOf(shuttleThread.getDevice().getDeviceNo()));//淇濆瓨绌挎杞﹀彿 - task.setUpdateTime(new Date()); - if (!taskService.updateById(task)) { - News.info("{}浠诲姟鏇存柊绌挎杞﹀彿澶辫触", task.getTaskNo()); - } - continue; } - - // generate motion list - List<Motion> motionList = analyzeService.generateMotion(task); - if (motionList.isEmpty()) { - continue; - } - motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId()); - - // 鏇存柊宸ヤ綔涓绘。 - task.setTaskSts(TaskStsType.ANALYZE_INBOUND.sts); // 宸ヤ綔鐘舵�� - task.setUpdateTime(new Date()); - if (!taskService.updateById(task)) { - News.error("鏇存柊宸ヤ綔妗eけ璐ワ紒锛侊紒 [宸ヤ綔鍙凤細{}]", task.getTaskNo()); - } + } catch (Exception e) { + e.printStackTrace(); } + +// for (Task task : taskService.selectWaitAnalyzeInBoundTask()) { +// BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, task.getDestSite())); +// if (basConveyorSta == null) { +// continue; +// } +// BasConveyor basConveyor = basConveyorService.getById(basConveyorSta.getConveyorId()); +// if (basConveyor == null) { +// continue; +// } +//// DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId()); +//// if (deviceBarcode == null) { +//// continue; +//// } +//// BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId())); +//// if (barcodeThread == null) { +//// continue; +//// } +//// if (!barcodeThread.getBarcode().equals(task.getZpallet())) { +//// continue; +//// } +// if (Cools.isEmpty(basConveyorSta.getTaskNo())){ +// continue; +// } +// if (!basConveyorSta.getTaskNo().toString().equals(task.getTaskNo())){ +// continue; +// } +// DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue()); +// if (devpThread == null) { +// continue; +// } +// StaProtocol staProtocol = devpThread.getStation().get(basConveyorSta.getSiteNo()); +// if (staProtocol == null) { +// continue; +// } +// if (!(staProtocol.isAutoing() +// && staProtocol.isLoading() +// && staProtocol.isInEnable())) { +// continue; +// } +// +// //瑙f瀽鍓嶅垽鏂唴閮ㄧ洰鏍囧�兼槸鍚︽湁鐗� 鏈夊伐浣滃彿 +// StaProtocol staProtocolInside = devpThread.getStation().get(Utils.getStaByLev(Utils.getLev(task.getDestLoc()))); +// if (staProtocolInside == null) { +// continue; +// } +// if (staProtocolInside.isLoading() || staProtocolInside.getWorkNo() !=0) { +// continue; +// } +// +// if (Cools.isEmpty(task.getShuttleNo())) { +// //鍒嗛厤灏忚溅 +// //鎼滅储绌洪棽杞� +// ShuttleThread shuttleThread = shuttleDispatcher.searchIdleShuttle(task); +// if (shuttleThread == null) { +// News.info("{}浠诲姟鏈壘鍒扮┖闂茬┛姊溅", task.getTaskNo()); +// continue; +// } +// +// task.setShuttleNo(Integer.valueOf(shuttleThread.getDevice().getDeviceNo()));//淇濆瓨绌挎杞﹀彿 +// task.setUpdateTime(new Date()); +// if (!taskService.updateById(task)) { +// News.info("{}浠诲姟鏇存柊绌挎杞﹀彿澶辫触", task.getTaskNo()); +// } +// continue; +// } +// +// // generate motion list +// List<Motion> motionList = analyzeService.generateMotion(task); +// if (motionList.isEmpty()) { +// continue; +// } +// motionService.batchInsert(motionList, task.getUuid(), Integer.valueOf(task.getTaskNo()), task.getHostId()); +// +// // 鏇存柊宸ヤ綔涓绘。 +// task.setTaskSts(TaskStsType.ANALYZE_INBOUND.sts); // 宸ヤ綔鐘舵�� +// task.setUpdateTime(new Date()); +// if (!taskService.updateById(task)) { +// News.error("鏇存柊宸ヤ綔妗eけ璐ワ紒锛侊紒 [宸ヤ綔鍙凤細{}]", task.getTaskNo()); +// } +// } } /** -- Gitblit v1.9.1