From 314729da5f6f84a6112344a2210aadfeeb2bac0c Mon Sep 17 00:00:00 2001
From: zjj <3272660260@qq.com>
Date: 星期一, 21 四月 2025 10:35:43 +0800
Subject: [PATCH] #出库找待机位优化
---
zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java | 123 ++++++++++++++++++++++++++++++++++------
1 files changed, 103 insertions(+), 20 deletions(-)
diff --git a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java
index 3735b74..d154f42 100644
--- a/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java
+++ b/zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java
@@ -11,13 +11,20 @@
import com.zy.asrs.framework.common.SpringUtils;
import com.zy.asrs.wcs.core.entity.BasConveyor;
import com.zy.asrs.wcs.core.entity.BasConveyorSta;
+import com.zy.asrs.wcs.core.entity.DeviceBarcode;
import com.zy.asrs.wcs.core.service.BasConveyorService;
import com.zy.asrs.wcs.core.service.BasConveyorStaService;
+import com.zy.asrs.wcs.core.service.DeviceBarcodeService;
import com.zy.asrs.wcs.core.utils.RedisUtil;
import com.zy.asrs.wcs.rcs.News;
import com.zy.asrs.wcs.rcs.cache.OutputQueue;
+import com.zy.asrs.wcs.rcs.cache.SlaveConnection;
import com.zy.asrs.wcs.rcs.entity.Device;
+import com.zy.asrs.wcs.rcs.model.dto.WorkModeTypeDto;
+import com.zy.asrs.wcs.rcs.model.enums.SlaveType;
+import com.zy.asrs.wcs.rcs.model.enums.WorkModeType;
import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol;
+import com.zy.asrs.wcs.rcs.thread.BarcodeThread;
import com.zy.asrs.wcs.rcs.thread.DevpThread;
import lombok.extern.slf4j.Slf4j;
@@ -44,9 +51,21 @@
*/
private int barcodeSize = 2;
+ /**
+ * 鍏ュ嚭搴撴ā寮�
+ * 0锛氭湭鐭�
+ * 1锛氬叆搴撳惎鍔ㄤ腑
+ * 2.鍏ュ簱妯″紡
+ * 3.鍑哄簱鍚姩涓� 锛堜笉鑳界敓鎴愬叆搴撳伐浣滄。锛�
+ * 4.鍑哄簱妯″紡
+ */
+ private Map<Integer, WorkModeTypeDto> workModeTypes = new ConcurrentHashMap<>();
+
public SuopaiSiemensDevpThread(Device device, RedisUtil redisUtil) {
this.device = device;
this.redisUtil = redisUtil;
+
+ workModeTypes.put(101, new WorkModeTypeDto(101, WorkModeType.NONE, "DB1001.120"));
}
private ArrayList<BasConveyorSta> getStaNo() {
@@ -86,6 +105,7 @@
}
private void read() throws InterruptedException {
+ updateWorkMode();
ArrayList<BasConveyorSta> staNos = getStaNo();
int staNoSize = staNos.size();
OperateResultExOne<byte[]> result = siemensS7Net.Read("DB1000.100", (short) (staNoSize * 40));
@@ -99,12 +119,28 @@
staProtocol.setSiteId(siteId);
station.put(siteId, staProtocol);
}
- staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 40 + 2)); // 宸ヤ綔鍙�
+ staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 2)); // 宸ヤ綔鍙�
staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 4)); // 鐩爣绔�
- staProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt32(result.Content, i * 40 + 6) == 2); // 鑷姩
-// staProtocol.setLoading(status[1]); // 鏈夌墿
-// staProtocol.setInEnable(status[2]); // 鍙叆
-// staProtocol.setOutEnable(status[3]);// 鍙嚭
+ staProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 6) == 2); // 鑷姩
+ staProtocol.setLoading(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 32) == 1); // 鏈夌墿
+ staProtocol.setInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 14) == 1); // 鍙叆
+ staProtocol.setOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 14) == 2);// 鍙嚭
+ staProtocol.setWorkMode((int) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 8));// 宸ヤ綔妯″紡
+
+ String barcode = siemensS7Net.getByteTransform().TransString(result.Content,58,8, "UTF-8");// 鏉＄爜
+ BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class);
+ DeviceBarcodeService deviceBarcodeService = SpringUtils.getBean(DeviceBarcodeService.class);
+ BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, siteId));
+ if (basConveyorSta != null) {
+ DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
+ if (deviceBarcode != null) {
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
+ if (barcodeThread != null) {
+ barcodeThread.setBarcode(barcode);
+ }
+ }
+ }
+
// staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
// staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
// staProtocol.setHigh(status[6]); // 楂樺簱浣�
@@ -176,7 +212,7 @@
public boolean writeWorkNo(int siteId, short workNo) {
int index = findStaNosIndex(siteId);
- OperateResult write = siemensS7Net.Write("DB100." + index*6, workNo); // 宸ヤ綔鍙�
+ OperateResult write = siemensS7Net.Write("DB1001." + (index * 20 + 100 + 2), workNo); // 宸ヤ綔鍙�
if (!write.IsSuccess) {
StaProtocol staProtocol = station.get(siteId);
@@ -197,7 +233,7 @@
public boolean writeStaNo(int siteId,short staNo) {
int index = findStaNosIndex(siteId);
- OperateResult write = siemensS7Net.Write("DB100." + (index*6+4), staNo); // 鐩爣绔�
+ OperateResult write = siemensS7Net.Write("DB1001." + (index * 20 + 100 + 4), staNo); // 鐩爣绔�
if (!write.IsSuccess) {
StaProtocol staProtocol = station.get(siteId);
@@ -215,24 +251,46 @@
}
@Override
- public boolean writeWorkSta(int siteId, short staNo, short workNo) {
+ public boolean writeWorkSta(int siteId, short workNo, short staNo) {
int index = findStaNosIndex(siteId);
- OperateResult write1 = siemensS7Net.Write("DB100." + index*6, workNo); // 宸ヤ綔鍙�
- OperateResult write2 = siemensS7Net.Write("DB100." + (index*6+4), staNo); // 鐩爣绔�
+ String workNoAddress = "DB1001." + (index * 20 + 100 + 2);
+ String staNoAddress = "DB1001." + (index * 20 + 100 + 4);
+ OperateResult write1 = null; // 宸ヤ綔鍙�
+ OperateResult write2 = null; // 鐩爣绔�
- if (!(write1.IsSuccess && write2.IsSuccess)) {
- StaProtocol staProtocol = station.get(siteId);
- if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
- staProtocol.setPakMk(true);
+ //浠诲姟涓嬪彂娆℃暟
+ int writeCount = 0;
+ do {
+ write1 = siemensS7Net.Write(workNoAddress, workNo); // 宸ヤ綔鍙�
+ write2 = siemensS7Net.Write(staNoAddress, staNo); // 鐩爣绔�
+ if ((write1.IsSuccess && write2.IsSuccess)) {
+ OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + (index * 40 + 100 + 2), (short) 4);
+ if (readResult.IsSuccess) {
+ short workNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
+ short staNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
+ if (workNo == workNo2 && staNo == staNo2) {
+ //浠诲姟鍛戒护鍐欏叆鎴愬姛
+ log.info("鍐欏叆杈撻�佺嚎鍛戒护鍚庤繑鍥炴垚鍔燂紝骞朵笖鍥炶鎴愬姛銆傝緭閫佺嚎plc缂栧彿={}锛寋},{}锛屽啓鍏ユ鏁�={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
+ return true;
+ } else {//杩斿洖缁撴灉鏄垚鍔熶簡锛屼絾鏄湡瀹炲�间笉鐩稿悓
+ writeCount++;
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护鍚庤繑鍥炴垚鍔燂紝浣嗘槸璇诲彇浠诲姟鍊间笉涓�鑷淬�傝緭閫佺嚎plc缂栧彿={}锛寋},{}锛屽啓鍏ユ鏁�={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
+ }
+ } else {
+ writeCount++;
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护鍚庤鍙栧け璐ャ�傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},{},鍐欏叆娆℃暟={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
+ }
+ }else {
+ writeCount++;
}
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", device.getId(), JSON.toJSON(staProtocol)));
- log.error("鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", device.getId(), JSON.toJSON(staProtocol));
- } else {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆� 杈撻�佺嚎鍛戒护涓嬪彂 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo)));
- log.info("杈撻�佺嚎鍛戒护涓嬪彂 [id:{}] >>>>> 鍛戒护涓嬪彂锛� {}", device.getId(), JSON.toJSON(staNo));
- return true;
+ }while (writeCount < 5) ;
+ StaProtocol staProtocol = station.get(siteId);
+ if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
+ staProtocol.setPakMk(true);
}
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", device.getId(), JSON.toJSON(staProtocol)));
+ log.error("鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", device.getId(), JSON.toJSON(staProtocol));
return false;
}
@@ -265,4 +323,29 @@
staProtocol.setPakMk(pakMk);
}
}
+
+ private void updateWorkMode() {
+ for (Map.Entry<Integer, WorkModeTypeDto> entry : workModeTypes.entrySet()) {
+ WorkModeTypeDto workModeTypeDto = entry.getValue();
+ WorkModeType workModeType = workModeTypeDto.getWorkModeType();
+ if (workModeType != WorkModeType.NONE) {
+ if (!siemensS7Net.Write(workModeTypeDto.getAddress(), workModeType.id).IsSuccess) {
+ OutputQueue.DEVP.offer(MessageFormat.format("鍐欏叆杈撻�佺嚎{}鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎缂栧彿={}", workModeTypeDto.getSiteId(), device.getId()));
+ log.error("鍐欏叆杈撻�佺嚎{}鍏ュ嚭搴撴ā寮忓け璐ャ�傝緭閫佺嚎缂栧彿={}", workModeTypeDto.getSiteId(), device.getId());
+ }
+ }
+ }
+ }
+
+ @Override
+ public boolean switchWorkMode(int siteId, int workMode) {
+ WorkModeTypeDto workModeTypeDto = workModeTypes.get(siteId);
+ if(workModeTypeDto == null) {
+ return false;
+ }
+
+ workModeTypeDto.setWorkModeType(WorkModeType.get((short) workMode));
+ workModeTypes.put(siteId, workModeTypeDto);
+ return true;
+ }
}
--
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