From 62107c34d3bb40649c6af1385a5f61d81104cf47 Mon Sep 17 00:00:00 2001
From: zhang <zc857179121@qq.com>
Date: 星期五, 10 四月 2026 12:56:51 +0800
Subject: [PATCH] 1
---
zy-acs-cv/src/main/java/com/zy/core/thread/SiemensDevpThread.java | 508 +++++++++++++++++++++++++++++++++++++++-----------------
1 files changed, 354 insertions(+), 154 deletions(-)
diff --git a/zy-acs-cv/src/main/java/com/zy/core/thread/SiemensDevpThread.java b/zy-acs-cv/src/main/java/com/zy/core/thread/SiemensDevpThread.java
index e4a8a7d..cd76c30 100644
--- a/zy-acs-cv/src/main/java/com/zy/core/thread/SiemensDevpThread.java
+++ b/zy-acs-cv/src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -15,6 +15,7 @@
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
+import com.zy.core.constant.*;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.TaskType;
import com.zy.core.model.DevpSlave;
@@ -44,6 +45,15 @@
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
+ private volatile boolean connected = false;
+
+ private static final int WRITE_RETRY_MAX = 5;
+ private static final int WRITE_RETRY_INTERVAL_MS = 200;
+ private static final int READ_INTERVAL_MS = 100;
+ private static final int DB_UPDATE_INTERVAL_MS = 1000; // 鏁版嵁搴撴洿鏂伴棿闅�
+
+ private long lastDbUpdateTime = 0;
+
public SiemensDevpThread(DevpSlave slave) {
this.slave = slave;
@@ -54,7 +64,7 @@
@SuppressWarnings("InfiniteLoopStatement")
public void run() {
connect();
- while (true) {
+ while (!Thread.currentThread().isInterrupted()) {
try {
TaskType step = TaskType.READ;
Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
@@ -73,185 +83,333 @@
default:
break;
}
- Thread.sleep(100);
+ Thread.sleep(READ_INTERVAL_MS);
+ } catch (InterruptedException e) {
+ Thread.currentThread().interrupt();
+ log.warn("SiemensDevp绾跨▼琚腑鏂� [id:{}]", slave.getId());
+ break;
} catch (Exception e) {
- e.printStackTrace();
+ log.error("SiemensDevp绾跨▼杩愯寮傚父 [id:{}]", slave.getId(), e);
+ // 鍙戠敓寮傚父鏃跺皾璇曢噸杩�
+ reconnect();
}
+ }
+ // 绾跨▼閫�鍑烘椂鍏抽棴杩炴帴
+ close();
+ log.info("SiemensDevp绾跨▼宸查��鍑� [id:{}]", slave.getId());
+ }
+ /**
+ * 鍒濆鍖栨垨閲嶇疆绔欑偣鐘舵��
+ */
+ private void initSite() {
+ List<Integer> staNos = slave.getStaNos();
+ for (Integer siteId : staNos) {
+ StaProtocol staProtocol = getOrCreateStaProtocol(siteId);
+ resetStaProtocol(staProtocol);
}
}
/**
- * 鍒濆鍖栫珯鐐圭姸鎬�
+ * 鑾峰彇鎴栧垱寤虹珯鐐瑰崗璁璞�
*/
- private void initSite() {
- List<Integer> staNos = slave.getStaNos();
- // 绔欑偣缂栧彿
- for (Integer siteId : staNos) {
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setWorkNo(0); // ID
- staProtocol.setAutoing(false); // 鑷姩
- staProtocol.setLoading(false); // 鏈夌墿
- staProtocol.setInEnable(false); // 鍙叆
- staProtocol.setOutEnable(false); // 鍙嚭
- staProtocol.setEmptyMk(false); // 绌烘澘淇″彿
- staProtocol.setStaNo(0); // 鐩爣绔�
+ private StaProtocol getOrCreateStaProtocol(Integer siteId) {
+ return station.computeIfAbsent(siteId, id -> {
+ StaProtocol protocol = new StaProtocol();
+ protocol.setSiteId(id);
+ return protocol;
+ });
+ }
- if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
- staProtocol.setPakMk(true);
- }
+ /**
+ * 閲嶇疆绔欑偣鍗忚鐘舵��
+ */
+ private void resetStaProtocol(StaProtocol staProtocol) {
+ staProtocol.setWorkNo(0);
+ staProtocol.setAutoing(false);
+ staProtocol.setLoading(false);
+ staProtocol.setInEnable(false);
+ staProtocol.setOutEnable(false);
+ staProtocol.setEmptyMk(false);
+ staProtocol.setStaNo(0);
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
}
}
@Override
public boolean connect() {
- boolean result = false;
+ // 濡傛灉宸茶繛鎺ワ紝鍏堝叧闂棫杩炴帴
+ if (siemensS7Net != null) {
+ try {
+ siemensS7Net.ConnectClose();
+ } catch (Exception e) {
+ log.warn("鍏抽棴鏃LC杩炴帴寮傚父 [id:{}]", slave.getId(), e);
+ }
+ }
+
siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
siemensS7Net.setRack(slave.getRack().byteValue());
siemensS7Net.setSlot(slave.getSlot().byteValue());
+
OperateResult connect = siemensS7Net.ConnectServer();
if (connect.IsSuccess) {
- result = true;
- //OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣緭閫佺嚎plc杩炴帴鎴愬姛 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- News.info("SiemensDevp" + " - 1" + " - 杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ connected = true;
+ News.info("SiemensDevp - 1 - 杈撻�佺嚎plc杩炴帴鎴愬姛 ===>> [id:{}] [ip:{}] [port:{}]",
+ slave.getId(), slave.getIp(), slave.getPort());
+ log.info("杈撻�佺嚎plc杩炴帴鎴愬姛 [id:{}] [ip:{}] [rack:{}] [slot:{}]",
+ slave.getId(), slave.getIp(), slave.getRack(), slave.getSlot());
} else {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- News.error("SiemensDevp" + " - 2" + " - 杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
+ connected = false;
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣緭閫佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]",
+ DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
+ News.error("SiemensDevp - 2 - 杈撻�佺嚎plc杩炴帴澶辫触锛侊紒锛� ===>> [id:{}] [ip:{}] [port:{}]",
+ slave.getId(), slave.getIp(), slave.getPort());
+ log.error("杈撻�佺嚎plc杩炴帴澶辫触 [id:{}] [ip:{}] [error:{}]",
+ slave.getId(), slave.getIp(), connect.Message);
}
- siemensS7Net.ConnectClose();
+
initSite();
- return result;
+ return connected;
+ }
+
+ /**
+ * 閲嶈繛鏈哄埗
+ */
+ private void reconnect() {
+ log.warn("灏濊瘯閲嶆柊杩炴帴PLC [id:{}]", slave.getId());
+ try {
+ Thread.sleep(1000); // 閲嶈繛鍓嶇瓑寰�1绉�
+ } catch (InterruptedException e) {
+ Thread.currentThread().interrupt();
+ return;
+ }
+ connect();
}
/**
* 璇诲彇鐘舵�� ====> 鏁村潡plc
*/
private void read() throws InterruptedException {
+ if (!connected || siemensS7Net == null) {
+ log.warn("PLC鏈繛鎺ワ紝璺宠繃璇诲彇 [id:{}]", slave.getId());
+ return;
+ }
+
List<Integer> staNos = slave.getStaNos();
int staNoSize = staNos.size();
- OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize * 10));
- if (result.IsSuccess) {
- for (int i = 0; i < staNoSize; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- staProtocol.setWorkNo((int) siemensS7Net.getByteTransform().TransUInt32(result.Content, i * 10));
- staProtocol.setStaNo((int) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 10 + 4));
- boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 10 + 6, 2);
- staProtocol.setAutoing(status[0]); // 鑷姩
- staProtocol.setLoading(status[1]); // 鏈夌墿
- staProtocol.setInEnable(status[2]); // 鍙叆
- staProtocol.setOutEnable(status[3]);// 鍙嚭
- staProtocol.setEmptyMk(status[4]); // 绌烘澘淇″彿
- staProtocol.setFullPlt(status[5]); // 婊℃墭鐩�
- staProtocol.setHigh(status[6]); // 楂樺簱浣�
- staProtocol.setLow(status[7]); // 浣庡簱浣�
-
- if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
- staProtocol.setPakMk(true);
- }
- }
+
+ // 璇诲彇绔欑偣鐘舵��
+ OperateResultExOne<byte[]> result = siemensS7Net.Read(
+ StationStatusField.ALL.buildAddress(),
+ (short) (staNoSize * StationStatusField.ALL.getByteLength()));
+
+ if (!result.IsSuccess) {
+ log.error("璇诲彇绔欑偣鐘舵�佸け璐� [id:{}] [error:{}]", slave.getId(), result.Message);
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}]",
+ DateUtils.convert(new Date()), slave.getId(), slave.getIp()));
+ connected = false;
+ return;
}
+ byte[] content = result.Content;
+ for (int i = 0; i < staNoSize; i++) {
+ Integer siteId = staNos.get(i);
+ StaProtocol staProtocol = getOrCreateStaProtocol(siteId);
+ parseStationStatus(content, i, staProtocol);
+ }
- //鏉＄爜鎵弿鍣�
+ // 璇诲彇鏉＄爜
+ readBarcodes();
+
+ // 璇诲彇澶栧舰妫�娴嬮敊璇�
+ readDimensionErrors();
+
+ // 璇诲彇PLC鏁呴殰
+ readPlcAlarms(staNos, staNoSize);
+
+ // 瀹氭湡鏇存柊鏁版嵁搴擄紙闄嶄綆棰戠巼锛�
+ updateDatabaseIfNeeded();
+ }
+
+ /**
+ * 瑙ｆ瀽鍗曚釜绔欑偣鐘舵��
+ */
+ private void parseStationStatus(byte[] content, int index, StaProtocol staProtocol) {
+ int offset = index * StationStatusField.ALL.getByteLength();
+ staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(content, offset));
+ staProtocol.setStaNo((int) siemensS7Net.getByteTransform().TransInt16(
+ content, offset + StationStatusField.FINAL_TARGET.getOffset()));
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(
+ content, offset + StationStatusField.STATUS_WORD.getOffset(),
+ StationStatusField.STATUS_WORD.getByteLength());
+
+ staProtocol.setAutoing(status[0]);
+ staProtocol.setLoading(status[1]);
+ staProtocol.setInEnable(status[2]);
+ staProtocol.setOutEnable(status[3]);
+ staProtocol.setEmptyMk(status[4]);
+ staProtocol.setFullPlt(status[5]);
+ staProtocol.setHigh(status[6]);
+ staProtocol.setLow(status[7]);
+
+ if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
+ staProtocol.setPakMk(true);
+ }
+ }
+
+ /**
+ * 璇诲彇鏉＄爜淇℃伅
+ */
+ private void readBarcodes() {
List<Integer> barcodeArr = slave.getBarcodeArr();
- OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB101.0", (short) (barcodeArr.size() * 8));
- if (result5.IsSuccess) {
- for (int i = 0; i < barcodeArr.size(); i++) {
- String barcode = siemensS7Net.getByteTransform().TransString(result5.Content, i * 8, 8, "UTF-8");
- BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeArr.get(i));
- if (Cools.isEmpty(barcode)) {
+ if (barcodeArr == null || barcodeArr.isEmpty()) {
+ return;
+ }
+
+ OperateResultExOne<byte[]> result = siemensS7Net.Read(
+ DeviceField.BARCODE.buildAddress(),
+ (short) (barcodeArr.size() * DeviceField.BARCODE.getByteLength()));
+
+ if (!result.IsSuccess) {
+ log.warn("璇诲彇鏉＄爜澶辫触 [id:{}]", slave.getId());
+ return;
+ }
+
+ byte[] content = result.Content;
+ for (int i = 0; i < barcodeArr.size(); i++) {
+ String barcode = siemensS7Net.getByteTransform().TransString(
+ content, i * DeviceField.BARCODE.getByteLength(),
+ DeviceField.BARCODE.getByteLength(), "UTF-8");
+
+ BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(
+ SlaveType.Barcode, barcodeArr.get(i));
+
+ if (Cools.isEmpty(barcode)) {
+ if (barcodeThread != null) {
barcodeThread.clearBarcode();
- } else {
- if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
- barcodeThread.setBarcode(barcode);
- log.info("鏂欑鐮侊細{}", barcode);
- }
+ }
+ } else {
+ if (barcodeThread != null && !barcode.equals(barcodeThread.getBarcode())) {
+ barcodeThread.setBarcode(barcode);
+ log.info("鏂欑鐮侊細{}", barcode);
}
}
}
+ }
- OperateResultExOne<byte[]> resultError = siemensS7Net.Read("DB103.0", (short) (staNoSize * 2));
- if (resultError.IsSuccess) {
- ArrayList<Integer> staNoError = new ArrayList<Integer>() {{
- add(102);
- add(201);
- add(211);
- }};
- for (int i = 0; i < staNoError.size(); i++) {
- Integer siteId = staNoError.get(i); // 绔欑偣缂栧彿
- StaProtocol staProtocol = station.get(siteId);
- if (null == staProtocol) {
- staProtocol = new StaProtocol();
- staProtocol.setSiteId(siteId);
- station.put(siteId, staProtocol);
- }
- boolean[] status = siemensS7Net.getByteTransform().TransBool(resultError.Content, i * 2, 1);
- staProtocol.setFrontErr(status[0]);// 鍓嶈秴闄�
- staProtocol.setBackErr(status[1]);// 鍚庤秴闄�
- staProtocol.setHighErr(status[2]);// 楂樿秴闄�
- staProtocol.setLeftErr(status[3]);// 宸﹁秴闄�
- staProtocol.setRightErr(status[4]);// 鍙宠秴闄�
- staProtocol.setWeightErr(status[5]); // 瓒呴噸
- staProtocol.setBarcodeErr(status[6]);// 鎵爜澶辫触
- }
+ /**
+ * 璇诲彇澶栧舰妫�娴嬮敊璇�
+ */
+ private void readDimensionErrors() {
+ List<Integer> staNosError = slave.getStaNosError();
+ if (staNosError == null || staNosError.isEmpty()) {
+ return;
}
- //plc鏁呴殰
- OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB25.0", (short) (staNoSize * 4));
- if (resultErr2.IsSuccess) {
- for (int i = 0; i < staNoSize; i++) {
- Integer siteId = staNos.get(i); // 绔欑偣缂栧彿
- boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i * 4, 2);
+ OperateResultExOne<byte[]> result = siemensS7Net.Read(
+ DeviceField.DIMENSION_WORD.buildAddress(),
+ (short) (staNosError.size() * DeviceField.DIMENSION_WORD.getByteLength()));
+
+ if (!result.IsSuccess) {
+ log.warn("璇诲彇澶栧舰妫�娴嬮敊璇け璐� [id:{}]", slave.getId());
+ return;
+ }
+
+ byte[] content = result.Content;
+ for (int i = 0; i < staNosError.size(); i++) {
+ Integer siteId = staNosError.get(i);
+ StaProtocol staProtocol = getOrCreateStaProtocol(siteId);
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(
+ content, i * DeviceField.DIMENSION_WORD.getByteLength(),
+ DeviceField.DIMENSION_WORD.getByteLength());
+
+ staProtocol.setFrontErr(status[0]);
+ staProtocol.setBackErr(status[1]);
+ staProtocol.setHighErr(status[2]);
+ staProtocol.setLeftErr(status[3]);
+ staProtocol.setRightErr(status[4]);
+ staProtocol.setWeightErr(status[5]);
+ staProtocol.setBarcodeErr(status[6]);
+ }
+ }
+
+ /**
+ * 璇诲彇PLC鏁呴殰淇℃伅
+ */
+ private void readPlcAlarms(List<Integer> staNos, int staNoSize) {
+ OperateResultExOne<byte[]> result = siemensS7Net.Read(
+ PlcAlarmDefinition.ALL.buildAddress(),
+ (short) (staNoSize * PlcAlarmDefinition.ALL.getByteLength()));
+
+ if (!result.IsSuccess) {
+ log.warn("璇诲彇PLC鏁呴殰淇℃伅澶辫触 [id:{}]", slave.getId());
+ return;
+ }
+
+ byte[] content = result.Content;
+ for (int i = 0; i < staNoSize; i++) {
+ Integer siteId = staNos.get(i);
+ StaProtocol staProtocol = station.get(siteId);
+ if (staProtocol == null) {
+ continue;
+ }
+
+ boolean[] status = siemensS7Net.getByteTransform().TransBool(
+ content, i * PlcAlarmDefinition.ALL.getByteLength(), 1);
+
+ staProtocol.setBreakerErr(status[0]);
+ staProtocol.setInfraredErr(status[1]);
+ staProtocol.setOutTimeErr(status[2]);
+ staProtocol.setSeizeSeatErr(status[3]);
+ staProtocol.setWrkYgoodsN(status[4]);
+ staProtocol.setInverterErr(status[5]);
+ staProtocol.setContactErr(status[6]);
+ staProtocol.setUpcontactErr(status[7]);
+ }
+ }
+
+ /**
+ * 鎸夐渶鏇存柊鏁版嵁搴擄紙闄嶄綆鏇存柊棰戠巼锛�
+ */
+ private void updateDatabaseIfNeeded() {
+ long currentTime = System.currentTimeMillis();
+ if (currentTime - lastDbUpdateTime < DB_UPDATE_INTERVAL_MS) {
+ return;
+ }
+
+ try {
+ List<Integer> staNos = slave.getStaNos();
+ List<Devp> devps = new ArrayList<>(staNos.size());
+ for (Integer siteId : staNos) {
StaProtocol staProtocol = station.get(siteId);
if (staProtocol != null) {
- staProtocol.setBreakerErr(status[0]);
- staProtocol.setInfraredErr(status[1]);
- staProtocol.setOutTimeErr(status[2]);
- staProtocol.setSeizeSeatErr(status[3]);
- staProtocol.setWrkYgoodsN(status[4]);
- staProtocol.setInverterErr(status[5]);
- staProtocol.setContactErr(status[6]);
- staProtocol.setUpcontactErr(status[7]);
- }
- }
- }
-
- if (result.IsSuccess) {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆慬id:{1}] <<<<< 瀹炴椂鏁版嵁鏇存柊鎴愬姛", DateUtils.convert(new Date()), slave.getId()));
-
- // 鏍规嵁瀹炴椂淇℃伅鏇存柊鏁版嵁搴�
- try {
- List<Devp> devps = new ArrayList<>();
- for (Integer siteId : staNos) {
- StaProtocol staProtocol = station.get(siteId);
devps.add(staProtocol.toSqlModel());
}
- DevpService devpService = SpringContextUtil.getBean(DevpService.class);
- if (null != devpService) {
- devpService.updateBatchByDevpNo(devps);
- } else {
- throw new Exception("鏇存柊鏁版嵁搴撴暟鎹け璐�");
- }
- } catch (Exception e) {
- initSite();
- e.printStackTrace();
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
- News.error("SiemensDevp" + " - 3" + " - 鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
}
- } else {
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戣鍙栬緭閫佺嚎plc鐘舵�佷俊鎭け璐� ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
+ if (devps.isEmpty()) {
+ return;
+ }
+
+ DevpService devpService = SpringContextUtil.getBean(DevpService.class);
+ if (devpService != null) {
+ devpService.updateBatchByDevpNo(devps);
+ lastDbUpdateTime = currentTime;
+ log.debug("鎵归噺鏇存柊鏁版嵁搴撴垚鍔� [id:{}] [count:{}]", slave.getId(), devps.size());
+ } else {
+ log.error("DevpService鏈壘鍒帮紝鏃犳硶鏇存柊鏁版嵁搴� [id:{}]", slave.getId());
+ }
+ } catch (Exception e) {
+ log.error("鏇存柊鏁版嵁搴撴暟鎹け璐� [id:{}]", slave.getId(), e);
+ OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戞洿鏂版暟鎹簱鏁版嵁澶辫触 ===>> [id:{1}]",
+ DateUtils.convert(new Date()), slave.getId()));
+ News.error("SiemensDevp - 3 - 鏇存柊鏁版嵁搴撴暟鎹け璐� ===>> [id:{}]", slave.getId());
+ // 鏇存柊澶辫触鏃堕噸缃珯鐐圭姸鎬�
+ initSite();
}
}
@@ -259,36 +417,69 @@
* 鍐欏叆 ID+鐩爣绔� =====> 鍗曠珯鐐瑰啓鍏�
*/
private void write(StaProtocol staProtocol) throws InterruptedException {
- if (null == staProtocol) {
+ if (staProtocol == null) {
+ log.warn("鍐欏叆鏁版嵁涓虹┖锛岃烦杩� [id:{}]", slave.getId());
return;
}
+
+ if (!connected || siemensS7Net == null) {
+ log.error("PLC鏈繛鎺ワ紝鏃犳硶鍐欏叆 [id:{}]", slave.getId());
+ return;
+ }
+
List<Integer> staNos = slave.getStaNos();
int index = staNos.indexOf(staProtocol.getSiteId());
+ if (index < 0) {
+ log.error("绔欑偣缂栧彿涓嶅瓨鍦ㄤ簬閰嶇疆涓� [id:{}] [siteId:{}]", slave.getId(), staProtocol.getSiteId());
+ return;
+ }
- OperateResult write = null;
- OperateResult write1 = null;
- //浠诲姟涓嬪彂娆℃暟
+ int baseOffset = index * TaskField.ALL.getByteLength();
+ String workNoAddr = TaskField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION
+ + (baseOffset + TaskField.TASK_NUMBER.getOffset());
+ String destStaAddr = TaskField.DEST_STATION.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION
+ + (baseOffset + TaskField.DEST_STATION.getOffset());
+
+ // 浠诲姟涓嬪彂閲嶈瘯鏈哄埗
int writeCount = 0;
- do {
- write = siemensS7Net.Write("DB13." + index * 12, staProtocol.getWorkNo().shortValue()); // 宸ヤ綔鍙�
- Thread.sleep(200);
- write1 = siemensS7Net.Write("DB13." + (index * 12 + 6), staProtocol.getStaNo().shortValue()); // 鐩爣绔�
- if (write.IsSuccess && write1.IsSuccess) {
- log.info("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
+ boolean success = false;
+
+ while (writeCount < WRITE_RETRY_MAX) {
+ OperateResult writeResult = siemensS7Net.Write(workNoAddr, staProtocol.getWorkNo().shortValue());
+ Thread.sleep(WRITE_RETRY_INTERVAL_MS);
+
+ OperateResult writeResult1 = siemensS7Net.Write(destStaAddr, staProtocol.getStaNo().shortValue());
+
+ if (writeResult.IsSuccess && writeResult1.IsSuccess) {
+ log.info("鍐欏叆杈撻�佺嚎鍛戒护鎴愬姛 [id:{}] [siteId:{}] [workNo:{}] [destSta:{}] [retry:{}]",
+ slave.getId(), staProtocol.getSiteId(), staProtocol.getWorkNo(),
+ staProtocol.getStaNo(), writeCount);
+ success = true;
break;
- } else {
- writeCount++;
- log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={},鍐欏叆娆℃暟={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
}
- } while (writeCount < 5);
+
+ writeCount++;
+ log.error("鍐欏叆杈撻�佺嚎鍛戒护澶辫触 [id:{}] [siteId:{}] [retry:{}] [workErr:{}] [destErr:{}]",
+ slave.getId(), staProtocol.getSiteId(), writeCount,
+ writeResult.Message, writeResult1.Message);
+
+ if (writeCount < WRITE_RETRY_MAX) {
+ Thread.sleep(WRITE_RETRY_INTERVAL_MS);
+ }
+ }
- if (!write.IsSuccess) {
- staProtocol = station.get(staProtocol.getSiteId());
- if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
- staProtocol.setPakMk(true);
+ if (!success) {
+ StaProtocol currentSta = station.get(staProtocol.getSiteId());
+ if (currentSta != null && currentSta.getWorkNo() == 0 && currentSta.getStaNo() == 0) {
+ currentSta.setPakMk(true);
}
- OutputQueue.DEVP.offer(MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}", slave.getId(), JSON.toJSON(staProtocol)));
- News.error("SiemensDevp" + " - 4" + " - 鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}", slave.getId(), JSON.toJSON(staProtocol));
+
+ String errorMsg = MessageFormat.format("銆恵0}銆戝啓鍏ヨ緭閫佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={1}锛岀珯鐐规暟鎹�={2}",
+ slave.getId(), JSON.toJSON(staProtocol));
+ OutputQueue.DEVP.offer(errorMsg);
+ News.error("SiemensDevp - 4 - 鍐欏叆杈撻�佺嚎绔欑偣鏁版嵁澶辫触銆傝緭閫佺嚎plc缂栧彿={}锛岀珯鐐规暟鎹�={}",
+ slave.getId(), JSON.toJSON(staProtocol));
+ log.error(errorMsg);
}
}
@@ -306,7 +497,16 @@
@Override
public void close() {
- siemensS7Net.ConnectClose();
+ if (siemensS7Net != null) {
+ try {
+ siemensS7Net.ConnectClose();
+ log.info("PLC杩炴帴宸插叧闂� [id:{}]", slave.getId());
+ } catch (Exception e) {
+ log.error("鍏抽棴PLC杩炴帴寮傚父 [id:{}]", slave.getId(), e);
+ } finally {
+ connected = false;
+ }
+ }
}
--
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