| | |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | if (inSta.getStaNo() == 1035) { |
| | | continue; |
| | | } |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | BarcodeThread barcodeThreadMat = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcodeMat()); |
| | |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | if (!staProtocol.isLoading()){ |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | if (Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | int wrkNo1 = basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | if (wrkNo1 != 0){ |
| | | if (wrkNo1 != 0) { |
| | | News.error(barcode + "条码已存在状态为( 2.设备上走 )的数据,请查看WCS输送线界面,工作号={}", wrkMast.getWrkNo()); |
| | | if (ledThread != null) { |
| | | News.error(methodName + ":扫码失败,请重试"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, barcode + "条码已存在状态为( 2.设备上走 )的任务,工作号="+ wrkMast.getWrkNo())); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, barcode + "条码已存在状态为( 2.设备上走 )的任务,工作号=" + wrkMast.getWrkNo())); |
| | | } |
| | | continue; |
| | | } |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(null,wrkMast.getSourceStaNo())); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(null, wrkMast.getSourceStaNo())); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.info("输送线下发(存在设备上走的工作档,直接下发!)):"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | | log.info("输送线下发(存在设备上走的工作档,直接下发!)):" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo()); |
| | | |
| | | ledThread.errorReset(); |
| | | log.info("组托请求后LED错误清除"); |
| | |
| | | } |
| | | WrkMast checkPick = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("barcode", barcode) |
| | | .in("io_type", 107,103,57)); |
| | | .in("io_type", 107, 103, 57)); |
| | | if (!Cools.isEmpty(checkPick)) { |
| | | continue; |
| | | } |
| | |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo())); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(), dto.getSourceStaNo())); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发2:"+dto.getWorkNo()+","+dto.getStaNo()); |
| | | log.error("输送线下发2:" + dto.getWorkNo() + "," + dto.getStaNo()); |
| | | |
| | | ledThread.errorReset(); |
| | | log.error("组托请求后LED错误清除"); |
| | |
| | | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | }else { |
| | | } else { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | if (inSta.getStaNo() != 1035) { |
| | | continue; |
| | | } |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isLoading()){ |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { |
| | |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发3:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | | log.error("输送线下发3:" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo()); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 1" + " - 更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error(""+mark+" - 2"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("" + mark + " - 2" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记:" + staProtocol.getStamp()); |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | } |
| | | } |
| | | } |
| | |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | News.error("" + mark + " - 2" + " - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | staProtocol.setWorkNo(wrkNo++); |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue() - (short) 1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发4:"+9989+","+(pickSta.getStaNo().shortValue()-(short)1)); |
| | | log.error("输送线下发4:" + 9989 + "," + (pickSta.getStaNo().shortValue() - (short) 1)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在"+pickSta.getBackSta().shortValue()+"站点"; |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + pickSta.getBackSta().shortValue() + "站点"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | |
| | | staProtocol.setStaNo((short) 161); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发5:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | | log.error("输送线下发5:" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo()); |
| | | if (!result) { |
| | | News.error(""+mark+" - 3"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()); |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | } |
| | |
| | | |
| | | |
| | | //盘点再入库 |
| | | public synchronized void stnToCrnStnPick2(){ |
| | | public synchronized void stnToCrnStnPick2() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | // && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()){ |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("00000000".equals(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | if ("00000000".equals(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo(wrkNo++); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | param.setBarcode(barcode); |
| | | param.setIoType(107); |
| | | param.setSourceStaNo(pickSta.getStaNo()); //作业站点 |
| | | if (!Cools.isEmpty(locMast)){ |
| | | if (!Cools.isEmpty(locMast)) { |
| | | param.setLocType1(locMast.getLocType1()); |
| | | }else { |
| | | } else { |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | } |
| | | |
| | | String response = ""; |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站" + pickSta.getStaNo() + "盘点再入库任务请求WMS===>>参数:" + param); |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | |
| | | // .setTimeout(15, TimeUnit.SECONDS) |
| | | .build() |
| | | .doPost(); |
| | | } catch(Exception e){ |
| | | log.error("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | } catch (Exception e) { |
| | | log.error("入库作业站" + pickSta.getStaNo() + "盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.error("stnToCrnStnPick2===>>盘点查库位入库接口失败", e); |
| | | e.printStackTrace(); |
| | | continue; |
| | | } |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站"+pickSta.getStaNo()+"下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if(response.equals("")) { |
| | | log.info("入库作业站" + pickSta.getStaNo() + "盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站" + pickSta.getStaNo() + "下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if (response.equals("")) { |
| | | continue; |
| | | } |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | |
| | | if (code == 200) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | if (Cools.isEmpty(dto) || Cools.isEmpty(dto.getStaNo())) { |
| | | log.error("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | log.error("任务号" + wrkMast.getWrkNo() + "盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | } else { |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | log.info("任务号" + wrkMast.getWrkNo() + "盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | try { |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo((short)161); |
| | | staProtocol.setStaNo((short) 161); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库任务下发成功===>>" + staProtocol); |
| | | log.info("任务号" + wrkMast.getWrkNo() + "盘点再入库任务下发成功===>>" + staProtocol); |
| | | |
| | | ledThread.errorReset(); |
| | | log.error("盘点后led错误删除"); |
| | |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(), wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | log.info(staProtocol.getWorkNo()+","+staProtocol.getStaNo()+"输送线出库命令下发失败"); |
| | | log.info(staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "输送线出库命令下发失败"); |
| | | continue; |
| | | }else { |
| | | log.info(staProtocol.getWorkNo()+","+staProtocol.getStaNo()+"输送线出库命令下发成功"); |
| | | } else { |
| | | log.info(staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "输送线出库命令下发成功"); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | if (wrkMast.getStaNo() == 1135) { |
| | | wrkMast.setWrkSts(107L); |
| | | } else { |
| | | wrkMast.setWrkSts(14L); |
| | | } |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | log.error("出库任务完成下发堆垛机复位,{}", wrkMast.getWrkNo()); |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error(""+mark+" - 1"+" - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 1" + " - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 堆垛机信息不符合入库条件!!!" |
| | | +" 堆垛机状态:"+crnProtocol.modeType+"==自动AUTO:" + CrnModeType.AUTO |
| | | +"、堆垛机任务号:"+crnProtocol.getTaskNo()+"==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、货叉位置:"+crnProtocol.forkPosType+"==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" |
| | | + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO |
| | | + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | + "、货叉位置:" + crnProtocol.forkPosType + "==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 堆垛机站出库到出库站 ===》执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 堆垛库到四向库 |
| | | */ |
| | | public synchronized void toSxk(Integer mark) { |
| | | |
| | | for (DevpSlave devpSlave : slaveProperties.getDevp()) { |
| | | // 遍历堆垛机出库站 |
| | | for (DevpSlave.Sta crnStn : devpSlave.getOutSta()) { |
| | | if (crnStn.getStaNo() != 1135) { |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep3(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(1031, 1135)); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol))) { |
| | | log.info(staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "输送线出库命令下发失败222"); |
| | | continue; |
| | | } else { |
| | | log.info(staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "输送线出库命令下发成功222"); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(108L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | log.error("转移至1031,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | News.error("" + mark + " - 1" + " - 更新工作档的工作状态为107失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | News.error(""+mark+" - 1"+" - {}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error("" + mark + " - 1" + " - {}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行堆垛机入出库作业下发"); |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行堆垛机入出库作业下发"); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | //mark - 1 - .... |
| | | this.crnStnToLoc(crn, crnProtocol,mark); // 入库 |
| | | this.crnStnToLoc(crn, crnProtocol, mark); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | //mark - 2 - .... |
| | | this.locToCrnStn(crn, crnProtocol,mark); // 出库 |
| | | this.locToCrnStn(crn, crnProtocol, mark); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol,mark); // 出库 |
| | | this.locToCrnStn(crn, crnProtocol, mark); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol,mark); // 入库 |
| | | this.crnStnToLoc(crn, crnProtocol, mark); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | //mark - 3 - .... |
| | | this.locToLoc(crn, crnProtocol,mark); |
| | | this.locToLoc(crn, crnProtocol, mark); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发:执行入库"); |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发:执行入库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 1"+" - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol="+staProtocol); |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error(""+mark+" - 1"+" - 2"+" - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog(""+mark+" - 1"+" - 3"+" - 堆垛机入库站信息(以下需要全true):" |
| | | +"自动信号"+staProtocol.isAutoing()+"有物信号"+staProtocol.isLoading() |
| | | +"工作号>0"+staProtocol.getWorkNo()+"可入信号"+staProtocol.isInEnable() |
| | | +"能入信号(wms设置).equals(\"Y\")"+staDetl.getCanining()); |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 4"+" - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error(""+mark+" - 1"+" - 5"+" - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error(""+mark+" - 1"+" - 6"+" - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 8"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 8" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 9"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 9" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error(""+mark+" - 1"+" - 10"+" - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("" + mark + " - 1" + " - 10" + " - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 11"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 1" + " - 11" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 12" + " - // F、D 库位状态={}", shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | |
| | | if (moveLocForDeepLoc(slave, shallowLoc,mark)){ |
| | | if (moveLocForDeepLoc(slave, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | moveLocForDeepLoc(slave, shallowLoc, mark); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 13"+" - // Q 库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 13" + " - // Q 库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 14"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | News.infoNoLog("" + mark + " - 1" + " - 14" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | //下发任务前请求摄像机 |
| | | boolean succ = sendACameraRequest(wrkMast.getWrkNo()); |
| | | if (!succ){ |
| | | log.error(wrkMast.getWrkNo()+"任务下发前请求摄像机启动失败"); |
| | | if (!succ) { |
| | | log.error(wrkMast.getWrkNo() + "任务下发前请求摄像机启动失败"); |
| | | } |
| | | |
| | | News.warnNoLog(""+mark+" - 1"+" - 15"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue() |
| | | ,locMast.getRow1().shortValue(),locMast.getBay1().shortValue(),locMast.getLev1().shortValue()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue() |
| | | , locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(locMast.getLocType1() == 2); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 1"+" - 16"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("" + mark + " - 1" + " - 16" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 17"+" - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 1" + " - 17" + " - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | News.infoNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发:执行出库"); |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发:执行出库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error(""+mark+" - 2"+" - 1"+" - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("" + mark + " - 2" + " - 1" + " - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error(""+mark+" - 2"+" - 2"+" - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("" + mark + " - 2" + " - 2" + " - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 3"+" - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol="+staProtocol); |
| | | News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol); |
| | | break; |
| | | // continue; |
| | | } else { |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("" + mark + " - 2" + " - 5" + " - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | |
| | | // && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | |
| | | if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | ) { |
| | | if (slave.getId() == 1 || slave.getId() == 2){ |
| | | if (staProtocol.isLoading() || staProtocol.getWorkNo() != 0 || !staProtocol.isOutEnable()){ |
| | | ) { |
| | | if (slave.getId() == 1 || slave.getId() == 2) { |
| | | if (staProtocol.isLoading() || staProtocol.getWorkNo() != 0) { |
| | | //if (staProtocol.isLoading() || staProtocol.getWorkNo() != 0 || !staProtocol.isOutEnable()) { |
| | | continue; |
| | | } |
| | | } |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 6"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 6" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 7"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 7" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 2"+" - 8"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 2" + " - 8" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 9" + " - // F、D 库位状态={}", shallowLoc.getLocSts()); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | if (moveLocForDeepLoc(slave, shallowLoc,mark)){ |
| | | if (moveLocForDeepLoc(slave, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 10"+" - // Q、S 库位状态={}",shallowLoc.getLocSts()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 10" + " - // Q、S 库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 11"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | News.infoNoLog("" + mark + " - 2" + " - 11" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | } |
| | | //下发任务前请求摄像机 |
| | | boolean succ = sendACameraRequest(wrkMast.getWrkNo()); |
| | | if (!succ){ |
| | | log.error(wrkMast.getWrkNo()+"任务下发前请求摄像机启动失败"); |
| | | if (!succ) { |
| | | log.error(wrkMast.getWrkNo() + "任务下发前请求摄像机启动失败"); |
| | | } |
| | | News.warnNoLog(""+mark+" - 2"+" - 12"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() |
| | | ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()); |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 2"+" - 13"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 2"+" - 14"+" - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发 : 出库执行完毕"); |
| | | News.infoNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发 : 出库执行完毕"); |
| | | } |
| | | |
| | | // /** |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | News.warnNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:执行库位移转"); |
| | | News.warnNoLog("" + mark + " - 3" + " - 0" + " - 堆垛机入出库作业下发:执行库位移转"); |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | News.error(""+mark+" - 3"+" - 1"+" - 工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("" + mark + " - 3" + " - 1" + " - 工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | News.error(""+mark+" - 3"+" - 2"+" - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("" + mark + " - 3" + " - 2" + " - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | if(sta.getLocType1() != sourceSta.getLocType1()){ |
| | | if (sta.getLocType1() != sourceSta.getLocType1()) { |
| | | News.error("移库目标库位类型与源库位类型不符"); |
| | | return; |
| | | } |
| | |
| | | } |
| | | //下发任务前请求摄像机 |
| | | boolean succ = sendACameraRequest(wrkMast.getWrkNo()); |
| | | if (!succ){ |
| | | log.error(wrkMast.getWrkNo()+"任务下发前请求摄像机启动失败"); |
| | | if (!succ) { |
| | | log.error(wrkMast.getWrkNo() + "任务下发前请求摄像机启动失败"); |
| | | } |
| | | News.warnNoLog(""+mark+" - 3"+" - 3"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() |
| | | ,sta.getRow1().shortValue(),sta.getBay1().shortValue(),sta.getLev1().shortValue()); |
| | | News.warnNoLog("" + mark + " - 3" + " - 3" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , sta.getRow1().shortValue(), sta.getBay1().shortValue(), sta.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 3"+" - 4"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("" + mark + " - 3" + " - 4" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 3"+" - 5"+" - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 3" + " - 5" + " - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:库位移转完成"); |
| | | News.infoNoLog("" + mark + " - 3" + " - 0" + " - 堆垛机入出库作业下发:库位移转完成"); |
| | | |
| | | } |
| | | |
| | |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行对工作档的完成操作,任务号:"+crnProtocol.getTaskNo()); |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作,任务号:" + crnProtocol.getTaskNo()); |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error(""+mark+" - 1"+" - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | log.error(wrkMast.getWrkNo()+"任务修改状态4成功,复位堆垛机={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | News.warnNoLog(""+mark+" - 2"+" - 修改成功后复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error("" + mark + " - 1" + " - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | log.error(wrkMast.getWrkNo() + "任务修改状态4成功,复位堆垛机={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); |
| | | News.warnNoLog("" + mark + " - 1" + " - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error(""+mark+" - 2"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("" + mark + " - 2" + " - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error(""+mark+" - 3"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("" + mark + " - 3" + " - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | News.warnNoLog(""+mark+" - 4"+" - 开始执行:堆垛机异常信息记录 : 无任务,有异常"); |
| | | News.warnNoLog("" + mark + " - 4" + " - 开始执行:堆垛机异常信息记录 : 无任务,有异常"); |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error(""+mark+" - 5"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("" + mark + " - 5" + " - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error(""+mark+" - 6"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("" + mark + " - 6" + " - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | LedThread ledThread = null; |
| | | if (!Cools.isEmpty(emptyInSta.getLed())) { |
| | | if (!Cools.isEmpty(emptyInSta.getLed())) { |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk() |
| | | && (staProtocol.getWorkNo() !=0 && staProtocol.getWorkNo() > 9700) |
| | | ) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | && (staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() > 9700) |
| | | ) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | |
| | | staProtocol.setStaNo(staProtocol.getSiteId().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发6:"+dto.getWorkNo()+","+staProtocol.getSiteId()); |
| | | log.error("输送线下发6:" + dto.getWorkNo() + "," + staProtocol.getSiteId()); |
| | | if (!result) { |
| | | News.errorNoLog(""+mark+" - 1"+" - 更新plc站点信息失败"); |
| | | News.errorNoLog("" + mark + " - 1" + " - 更新plc站点信息失败"); |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog(""+mark+" - 4"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isAutoing()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()); |
| | | News.errorNoLog("" + mark + " - 4" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | |
| | | total = locDetl.getAnfme(); |
| | | } |
| | | if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | if (wrkMast.getIoType() == 107) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | }); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | }else if (null != modelStaProtocol && modelStaProtocol.isOut()){ |
| | | } else if (null != modelStaProtocol && modelStaProtocol.isOut()) { |
| | | for (Integer staNo : led.getOutStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | |
| | | total = locDetl.getAnfme(); |
| | | } |
| | | if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | if (wrkMast.getIoType() == 107) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getAnfme(),wrkDetl.getUnit())); |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getAnfme(), wrkDetl.getUnit())); |
| | | } |
| | | }); |
| | | } |
| | |
| | | for (Integer staNo : staArr) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 || staProtocol.isErr()) { |
| | | reset = false; |
| | | break; |
| | |
| | | for (Integer staNo : staArr) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isLoading() || staProtocol.isErr()) { |
| | | reset = false; |
| | | break; |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) { |
| | | private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc, Integer mark) { |
| | | |
| | | try { |
| | | News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | News.warnNoLog("" + mark + "moveLocForDeepLoc" + " - 0" + " - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 1" + " - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return false; |
| | | }else { |
| | | } else { |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 2"+" - 保存工作档失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 3"+" - 保存工作档明细失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 4"+" - 更新源库位状态失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 5"+" - 源库位出库失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 6"+" - 更新目标库位状态失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 7"+" - 移转失败"); |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | public synchronized void outOfDevp(Integer mark) { |
| | | |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick(); |
| | | if (wrkMasts.size()!=0){ |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行outOfDevp"); |
| | | if (wrkMasts.size() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行outOfDevp"); |
| | | } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) { |
| | | wrkMast.setCtnNo("Y"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | News.error("" + mark + " - 1" + " - 修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | public synchronized void autoEmptyOut() { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | List<Integer> list = new ArrayList<>(); |
| | | list.add(101);list.add(112); |
| | | Map<Integer,Integer> map = new HashMap<>(); |
| | | map.put(101,102);map.put(112,111); |
| | | for (Integer site:list){ |
| | | list.add(101); |
| | | list.add(112); |
| | | Map<Integer, Integer> map = new HashMap<>(); |
| | | map.put(101, 102); |
| | | map.put(112, 111); |
| | | for (Integer site : list) { |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("sta_no", map.get(site))); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (!Cools.isEmpty(wrkMast)) { |
| | | continue; |
| | | } |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | |
| | | return; |
| | | } |
| | | Short loctype1 = 1; |
| | | if (site == 101){ |
| | | if (site == 101) { |
| | | loctype1 = 2; |
| | | } |
| | | LocTypeDto locTypeDto = new LocTypeDto(loctype1, (short) 1, (short) 1); |
| | |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | String data = jsonObject.get("data").toString(); |
| | | News.info((String) jsonObject.get("msg")+","+data); |
| | | News.info((String) jsonObject.get("msg") + "," + data); |
| | | } else { |
| | | News.warnNoLog("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1","", response); |
| | | News.warnNoLog("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1", "", response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | |
| | | } |
| | | |
| | | public boolean sendACameraRequest(Integer taskNo){ |
| | | public boolean sendACameraRequest(Integer taskNo) { |
| | | try { |
| | | WrkMast wrkMast = wrkMastService.selectByWrkNo(taskNo); |
| | | if (null == wrkMast){ |
| | | if (null == wrkMast) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | wrkMast.setLogErrMemo(jsonObject.getInteger("data").toString()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | }catch (Exception e){ |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | return false; |
| | | } |