src/main/java/com/zy/asrs/entity/TaskWrk.java

@@ -177,6 +177,10 @@
    @TableField("mark_start")
    private Integer markStart;

    @TableField("type")
    private String type;


    public TaskWrk() {
    }


 src/main/java/com/zy/asrs/entity/TaskWrkLog.java

@@ -167,6 +167,10 @@
    @TableField("transfer_mark")
    private Integer transferMark;


    @TableField("type")
    private String type;

    public TaskWrkLog() {
    }


 src/main/java/com/zy/asrs/entity/param/TaskCreateParam.java

@@ -8,6 +8,10 @@
    //任务号
    private String taskNo;


    //
    private String type;

    //任务类型
    private Integer ioType;


 src/main/java/com/zy/asrs/entity/wms/WmsFeedback.java

@@ -8,7 +8,7 @@
     * 分配的货位所属任务ID
     */
    private String taskNo;
    /**
    /** -1：库位分配异常
     * 2：派发
     * 4：取消
     * 5：完结

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -164,7 +164,7 @@
                        }
                        String BoxNo = barcodeThread.getBarcode();
                        if (Cools.isEmpty(BoxNo)) {
                            log.error("{}号条码扫描失败，值：{}",inSta.getBarcode(),BoxNo);
                            log.error("{}号条码扫描失败，值：{}", inSta.getBarcode(), BoxNo);
                            continue;
                        }
                        TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo));
@@ -181,7 +181,7 @@
                        log.info("组托入库={}", storageEscalationParam);
                        TaskWrk taskWrk = toWmsService.getLocNoFromWms(storageEscalationParam);
                        if (taskWrk == null) {
                            log.error("入库请求wms创建任务工作档为空：{}",storageEscalationParam);
                            log.error("入库请求wms创建任务工作档为空：{}", storageEscalationParam);
                            continue;
                        }
                        if (back) {
@@ -193,13 +193,13 @@
                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                            if (staDesc == null) {
                                log.error("组托入库路径不存在，wrkNo={},crn={},stn_no={}",taskWrk.getWrkNo(),taskWrk.getCrnNo(),staProtocol.getSiteId());
                                log.error("组托入库路径不存在，wrkNo={},crn={},stn_no={}", taskWrk.getWrkNo(), taskWrk.getCrnNo(), staProtocol.getSiteId());
                                continue;
                            }
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.info("组托入库命令推送输送线队列成功:{}",staProtocol);
                            log.info("组托入库命令推送输送线队列成功:{}", staProtocol);
                        }

                    }
@@ -219,46 +219,49 @@
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
                    try {
                        // 获取堆垛机出库站信息
                        DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                        StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                        if (staProtocol == null) {
                            continue;
                        } else {
                            staProtocol = staProtocol.clone();
                        }
                        if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                            // 查询工作档
                            TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo()-1));
                            if (taskWrk == null) {
                                continue;
                            }
                                log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                                staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                                boolean offer = false;
                                try {
                                    offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                                } catch (Exception e) {
                                    log.error("下发输送线任务失败：异常:" + e);
                                    log.error("下发输送线任务失败：异常:offer:" + offer);
                                }
                                if (offer) {
                                    log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                                    taskWrk.setStatus(5);
                                    taskWrk.setWrkSts(14);
                                    taskWrk.setCompleteTime(new Date());
                                    taskWrkService.updateById(taskWrk);

                                } else {
                                    log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                                }
//                            }
                        }
                    } catch (Exception e) {
                        log.error("出库到出库站异常:异常信息：" + e);
                try {
                    // 获取堆垛机出库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                    StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                        // 查询工作档
                        TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo() - 1));
                        if (taskWrk == null) {
                            continue;
                        }
                        log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                        staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                        if (!Cools.isEmpty(taskWrk.getType())) {
                            staProtocol.setHeight(taskWrk.getType());
                        }
                        boolean offer = false;
                        try {
                            offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                        } catch (Exception e) {
                            log.error("下发输送线任务失败：异常:" + e);
                            log.error("下发输送线任务失败：异常:offer:" + offer);
                        }
                        if (offer) {
                            log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                            taskWrk.setStatus(5);
                            taskWrk.setWrkSts(14);
                            taskWrk.setCompleteTime(new Date());
                            taskWrkService.updateById(taskWrk);

                        } else {
                            log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                        }
//                            }
                    }
                } catch (Exception e) {
                    log.error("出库到出库站异常:异常信息：" + e);
                }
//                }

            }
@@ -345,6 +348,15 @@
                // 获取工作状态为2（设备上走）的入库工作档
                TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString());
                if (null == taskWrk) {
                    continue;
                }

                LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                if (!locMast.getLocSts().equals("O") && taskWrk.getWrkSts() == 2) {
                    log.error("入库WMS分配库位{}有误，库位状态为{}", locMast.getLocNo(), locMast.getLocSts());
                    taskWrk.setWrkSts(5);
                    taskWrk.setMemo("WMS分配库位有误");
                    taskWrkService.updateById(taskWrk);
                    continue;
                }

@@ -440,7 +452,7 @@
                            log.info(locMast.getLocNo() + "出深库位，浅库位有货");
                            continue;
                        }
                    } else if (flag == 2){
                    } else if (flag == 2) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1() - 1))
                                .eq("bay1", locMast.getBay1())

 src/main/java/com/zy/asrs/service/impl/OpenServiceImpl.java

@@ -80,6 +80,7 @@
        taskWrk.setIoPri(param.getTaskPriority());//优先级
        taskWrk.setBarcode(param.getBarcode());//条码
        taskWrk.setCrnNo(locMast.getCrnNo());
        taskWrk.setType(param.getType());
        if (param.getIoType() == 1) {
            taskWrk.setWrkSts(1);
            if (!Cools.isEmpty(param.getTargetPoint())) {

 src/main/java/com/zy/asrs/service/impl/ToWmsServiceImpl.java

@@ -178,7 +178,6 @@
        taskWrk.setCrnNo(locMast.getCrnNo());
        taskWrk.setTargetPoint(locNo);
        taskWrk.setStartPoint(startPoint + "");
        taskWrk.setCrnNo(locMast.getCrnNo());
        if (taskWrk.getIoType() == 1) {
            taskWrk.setWrkSts(2);
            if (!Cools.isEmpty(taskWrk.getTargetPoint())) {

 src/main/java/com/zy/asrs/task/TaskReportScheduler.java

@@ -36,6 +36,7 @@
import java.io.IOException;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;

/**
 * 定时将任务(完成、取消)转成日志
@@ -80,6 +81,56 @@
        add(301);add(302);add(303);add(304);add(305);add(306);add(307);add(308);
    }};

    // WMS分配入库库位异常上报
    @Scheduled(cron = "0/5 * * * * ? ")
    public synchronized void locationAssignmentExceptionEscalation() {
        List<TaskWrk> taskWrkList = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>().eq("wrk_sts", 5));

        for(TaskWrk taskWrk : taskWrkList) {
            Date now = new Date();
            WmsFeedback wmsFeedback = new WmsFeedback();
            wmsFeedback.setTaskNo(taskWrk.getTaskNo());
            wmsFeedback.setIoType(taskWrk.getIoType());
            wmsFeedback.setBarcode(taskWrk.getBarcode());
            wmsFeedback.setStatus(-1); // 入库库位分配异常
            wmsFeedback.setReportTime(DateUtils.convert(now));

            String response = "";
            boolean bool = false;
            try {
                log.info("入库wms分配库位有误上报wms={}", taskWrk);
                response = new HttpHandler.Builder()
                        // .setHeaders(headParam)
                        .setUri(wmsUrl)
                        .setPath(TaskExecCallback)
                        .setJson(JSON.toJSONString(wmsFeedback))
                        .build()
                        .doPost();
                if (!Cools.isEmpty(response)) {
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (Integer.parseInt(String.valueOf(jsonObject.get("code"))) == 200) {
                        bool = true;
                        taskWrk.setWrkSts(6);
                        taskWrk.setModiTime(now);
                        taskWrkMapper.updateById(taskWrk);
                    }
                }

            } catch (Exception e) {
                log.error("入库wms分配库位有误上报wms失败{},返回值={}", taskWrk, response);
            } finally {
                apiLogService.save("wms分配库位有误上报"
                        , wmsUrl + TaskExecCallback
                        , null
                        , "127.0.0.1"
                        , JSON.toJSONString(wmsFeedback)
                        , response
                        , bool
                );
            }
        }
    }

    @Scheduled(cron = "0/5 * * * * ? ")
    public synchronized void execute() throws IOException {
        Page<TaskWrkReport> taskWrkReportPage = taskWrkReportService.selectPage(new Page<>(0, 100), new EntityWrapper<TaskWrkReport>().orderBy("create_time", true));

 src/main/java/com/zy/core/model/protocol/StaProtocol.java

@@ -67,6 +67,9 @@
    // 物料号列表
    private List<String> matIdList;

    // 高度
    private String height;

    // 外形检测 ------------------------------------------------------------------------

    // 前超限

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -38,23 +38,61 @@
public class SiemensDevpThread implements Runnable, DevpThread {

    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);
        add(111);add(112);add(113);add(114);add(115);add(116); // 侧面从 index 16开始 长度12
        add(201);add(202);add(203);add(204);add(205);add(206);add(207);add(208);add(209);add(210);add(211);add(212);
        add(101);
        add(102);
        add(103);
        add(104);
        add(105);
        add(106);
        add(107);
        add(108);
        add(109);
        add(110);
        add(111);
        add(112);
        add(113);
        add(114);
        add(115);
        add(116); // 侧面从 index 16开始 长度12
        add(201);
        add(202);
        add(203);
        add(204);
        add(205);
        add(206);
        add(207);
        add(208);
        add(209);
        add(210);
        add(211);
        add(212);
    }};

    public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
        add(301);add(302);add(303);add(304);add(305);add(306);add(307);add(308);
        add(301);
        add(302);
        add(303);
        add(304);
        add(305);
        add(306);
        add(307);
        add(308);
    }};

    // 正面5个条码扫描站
    public static final ArrayList<Integer> barcodeSite2 = new ArrayList<Integer>() {{
        add(102);add(105);add(108);add(111);add(114);
        add(102);
        add(105);
        add(108);
        add(111);
        add(114);
    }};

    // 侧面三个条码扫描站
    public static final ArrayList<Integer> barcodeSite = new ArrayList<Integer>() {{
        add(202);add(206);add(211);
        add(202);
        add(206);
        add(211);
    }};

    /**
@@ -256,21 +294,21 @@
            if (result3.IsSuccess) {
                for (int i = 0; i < 5; i++) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result3.Content, i * 40, 40, "UTF-8");
                    if(!Cools.isEmpty()){
                    if (!Cools.isEmpty()) {
                        barcode = barcode.trim();
                    }
                    List<String> barcodeList = Arrays.stream(barcode.split(";")).collect(Collectors.toList());
                    Iterator<String> iterator = barcodeList.iterator();
                    while (iterator.hasNext()){
                    while (iterator.hasNext()) {
                        String next = iterator.next();
                        if(next.length() == 6) {
                        if (next.length() == 6) {
                            barcode = next;
                            iterator.remove();
                            break;
                        }
                    }

                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i+1);
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                    if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
@@ -481,12 +519,18 @@
        String workNoAddress;
        // 目标站地址
        String staNoAddress;
        // 目标站地址
        String heightAddress = null;
        if (index < 16) {
            workNoAddress = "DB100." + index * 4;
            staNoAddress = "DB100." + (index * 4 + 2);
        } else {
            workNoAddress = "DB100." + (400 + (index-16) * 4);
            staNoAddress = "DB100." + (400 + (index-16) * 4 + 2);
            workNoAddress = "DB100." + (400 + (index - 16) * 4);
            staNoAddress = "DB100." + (400 + (index - 16) * 4 + 2);
        }
        int i = barcodeSite2.indexOf(staProtocol.getSiteId());
        if (i != -1) {
            heightAddress = "DB104." + (i * 4);
        }

        OperateResult writeResult;
@@ -497,6 +541,17 @@
        while (writeCount < 5) {
            OperateResult writeResult1 = siemensS7Net.Write(workNoAddress, staProtocol.getWorkNo());    // 工作号
            OperateResult writeResult2 = siemensS7Net.Write(staNoAddress, staProtocol.getStaNo());    // 目标站
            if (!Cools.isEmpty(staProtocol.getHeight()) && heightAddress != null) {
                OperateResult writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));    // 目标站
                log.info("写入高度地址：{},{}", heightAddress,  writeResult3);
                if (!writeResult3.IsSuccess) {
                    //fangzhi xierukushibai,jiu duoxiejici,meixunhuan
                    writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
                    if (!writeResult3.IsSuccess) {
                        writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));    // 目标站
                    }
                }
            }
            if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 2);
@@ -505,9 +560,9 @@
//                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
//                    if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
//                        //任务命令写入成功
                        writeFlag = true;
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    writeFlag = true;
                    log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    break;
//                    } else {//返回结果是成功了，但是真实值不相同
//                        writeCount++;
//                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
@@ -568,9 +623,10 @@
//        array[1] = staProtocol.getStaNo();
//        OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
//
////        OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
////        Thread.sleep(500);
////        OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站

    /// /        OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
    /// /        Thread.sleep(500);
    /// /        OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站
//
//        if (!write.IsSuccess) {
//            staProtocol = station.get(staProtocol.getSiteId());
@@ -590,7 +646,6 @@
//            }
//        }
//    }

    private void write2(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;

 src/main/webapp/views/taskWrk/taskWrk.html

@@ -86,6 +86,8 @@
                        </el-table-column>
                        <el-table-column property="ioPri" label="优先级">
                        </el-table-column>
                        <el-table-column property="memo" label="备注">
                        </el-table-column>
                    </el-table>

                    <div style="margin-top: 10px;">