| | |
| | | |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.Profinet.Melsec.MelsecMcNet; |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | |
| | | @Slf4j |
| | | public class SteThread implements Runnable, ThreadHandler { |
| | | |
| | | private MelsecMcNet melsecMcNet; |
| | | private SiemensS7Net siemensS7Net; |
| | | private SteSlave slave; |
| | | private SteProtocol steProtocol; |
| | | private short heartBeatVal = 1; |
| | |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | this.connect(); |
| | | // try { |
| | | // Thread.sleep(2000); |
| | | // } catch (InterruptedException e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | while (true) { |
| | | try { |
| | | int step = 1; |
| | |
| | | if (null == command) { |
| | | command = new SteCommand(); |
| | | } |
| | | command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | command.setCrnNo(slave.getId()); // 穿梭车编号 |
| | | command.setTaskNo((short) 0); // 工作号 |
| | | command.setAckFinish((short) 1); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 |
| | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | melsecMcNet = new MelsecMcNet(slave.getIp(), slave.getPort()); |
| | | OperateResult connect = melsecMcNet.ConnectServer(); |
| | | siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); |
| | | siemensS7Net.setRack(slave.getRack().byteValue()); |
| | | siemensS7Net.setSlot(slave.getSlot().byteValue()); |
| | | OperateResult connect = siemensS7Net.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】堆垛机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("堆垛机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】堆垛机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("堆垛机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initSte(); |
| | | } |
| | | // melsecMcNet.ConnectClose(); |
| | |
| | | // flag1=1; |
| | | // System.out.println("==="); |
| | | // } |
| | | OperateResultExOne<byte[]> result = melsecMcNet.Read("D20", (short) 70); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("D20", (short) 70); |
| | | if (result.IsSuccess) { |
| | | if (null == steProtocol) { |
| | | steProtocol = new SteProtocol(); |
| | | } |
| | | steProtocol.setMode(melsecMcNet.getByteTransform().TransInt16(result.Content, 0)); |
| | | steProtocol.setTaskNo(melsecMcNet.getByteTransform().TransInt16(result.Content, 2)); |
| | | steProtocol.setStatus(melsecMcNet.getByteTransform().TransInt16(result.Content, 4)); |
| | | steProtocol.setBay(melsecMcNet.getByteTransform().TransInt16(result.Content, 6)); |
| | | steProtocol.setLevel(melsecMcNet.getByteTransform().TransInt16(result.Content, 8)); |
| | | steProtocol.setForkPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 10)); |
| | | steProtocol.setLiftPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | steProtocol.setWalkPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | steProtocol.setLoaded(melsecMcNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | steProtocol.setAlarm(melsecMcNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | steProtocol.setTemp1(melsecMcNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | steProtocol.setTemp2(melsecMcNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | steProtocol.setTemp3(melsecMcNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | steProtocol.setTemp4(melsecMcNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | steProtocol.setXSpeed(melsecMcNet.getByteTransform().TransSingle(result.Content, 28)); |
| | | steProtocol.setYSpeed(melsecMcNet.getByteTransform().TransSingle(result.Content, 32)); |
| | | steProtocol.setZSpeed(melsecMcNet.getByteTransform().TransSingle(result.Content, 36)); |
| | | steProtocol.setXDistance(melsecMcNet.getByteTransform().TransSingle(result.Content, 40)); |
| | | steProtocol.setYDistance(melsecMcNet.getByteTransform().TransSingle(result.Content, 44)); |
| | | steProtocol.setXDuration(melsecMcNet.getByteTransform().TransSingle(result.Content, 48)); |
| | | steProtocol.setYDuration(melsecMcNet.getByteTransform().TransSingle(result.Content, 52)); |
| | | steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 0)); |
| | | steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 2)); |
| | | steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4)); |
| | | steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 6)); |
| | | steProtocol.setLevel(siemensS7Net.getByteTransform().TransInt16(result.Content, 8)); |
| | | steProtocol.setForkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 10)); |
| | | steProtocol.setLiftPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 12)); |
| | | steProtocol.setWalkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 14)); |
| | | steProtocol.setLoaded(siemensS7Net.getByteTransform().TransInt16(result.Content, 16)); |
| | | steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 18)); |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 复位信号 |
| | | if (steProtocol.getStatusType().equals(CrnStatusType.WAITING)) { |
| | | log.error("-------------------------------------------第一步、[堆垛机号:{}][工作号:{}]==>> 状态为90,等待确认!!",slave.getId(),steProtocol.getTaskNo()); |
| | | if (resetFlag) { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setAckFinish((short)1); |
| | |
| | | basCrnp.setCrnErr(steProtocol.getAlarm()==null?0:steProtocol.getAlarm().longValue()); |
| | | basCrnp.setCrnNo(slave.getId()); |
| | | if (!basCrnpService.updateById(steProtocol.toSqlModel(basCrnp))){ |
| | | log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}堆垛机plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "堆垛机plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initSte(); |
| | | } |
| | | |
| | |
| | | */ |
| | | private boolean write(SteCommand command){ |
| | | if (null == command) { |
| | | log.error("堆垛机写入命令为空"); |
| | | log.error("穿梭车写入命令为空"); |
| | | return false; |
| | | } |
| | | command.setCrnNo(slave.getId()); |
| | |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | array[9] = command.getCommand(); |
| | | OperateResult result = melsecMcNet.Write("D0", array); |
| | | OperateResult result = siemensS7Net.Write("D0", array); |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | short commandFinish = 1; |
| | | result = melsecMcNet.Write("D9", commandFinish); |
| | | result = siemensS7Net.Write("D9", commandFinish); |
| | | } |
| | | |
| | | try { |
| | |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 堆垛机[非空] |
| | | command.getCrnNo(), // 穿梭车[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result.IsSuccess) { |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | public void close() { |
| | | melsecMcNet.ConnectClose(); |
| | | siemensS7Net.ConnectClose(); |
| | | } |
| | | |
| | | /** |
| | |
| | | } else { |
| | | heartBeatVal = 1; |
| | | } |
| | | OperateResult write = melsecMcNet.Write("D10", heartBeatVal); |
| | | OperateResult write = siemensS7Net.Write("D10", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |