自动化立体仓库 - WCS系统
zjj
2024-01-14 e97211c1e9e263272ab5fc06842a7d7144da7246
#条码、外形检测、回退
4个文件已修改
131 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 54 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/model/protocol/StaProtocol.java 23 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/thread/SiemensDevpThread.java 36 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 18 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -96,6 +96,8 @@
    @Value("${wms.url}")
    private String wmsUrl;
    public Integer wrkNo = 10000;
    /**
     * 组托
     * 入库站,根据条码扫描生成入库工作档,工作状态 2
@@ -118,6 +120,56 @@
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 尺寸检测异常
                boolean back = false;
                String errMsg = "";
                if (staProtocol.isFrontErr()) {
                    errMsg = "前超限";
                    back = true;
                }
                if (!back && staProtocol.isBackErr()) {
                    errMsg = "后超限";
                    back = true;
                }
                if (!back && staProtocol.isHighErr()) {
                    errMsg = "高超限";
                    back = true;
                }
                if (!back && staProtocol.isLeftErr()) {
                    errMsg = "左超限";
                    back = true;
                }
                if (!back && staProtocol.isRightErr()) {
                    errMsg = "右超限";
                    back = true;
                }
                if (!back && staProtocol.isWeightErr()) {
                    errMsg = "超重";
                    back = true;
                }
                if (!back && staProtocol.isBarcodeErr()) {
                    errMsg = "扫码失败";
                    back = true;
                }
                // 退回
                if (back) {
//                        News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg));
                    if (!staProtocol.isLoading()){
                        continue;
                    }
                    if (!staProtocol.isPakMk()) {
                        continue;
                    }
                    staProtocol.setWorkNo(wrkNo);
                    News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo);
                    wrkNo++;
                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                }
                //LED
@@ -372,7 +424,7 @@
                }
                String barcode = barcodeThread.getBarcode();
                if(!Cools.isEmpty(barcode)) {
                    News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                    News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
                    if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                        continue;
                    }
src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -58,6 +58,29 @@
    //lfd入库印记  当stamp>=2时才入库
    private Integer stamp = 0;
    // 外形检测 ------------------------------------------------------------------------
    // 前超限
    private boolean frontErr = false;
    // 后超限
    private boolean backErr = false;
    // 高超限
    private boolean highErr = false;
    // 左超限
    private boolean leftErr = false;
    // 右超限
    private boolean rightErr = false;
    // 超重
    private boolean weightErr = false;
    // 扫码失败
    private boolean barcodeErr = false;
    public BasDevp toSqlModel(){
        BasDevp basDevp = new BasDevp();
        basDevp.setDevNo(siteId);
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -66,6 +66,12 @@
        add(200);add(201);add(202);
    }};
    public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
        add(0); add(1); add(2);
    }};
    public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
        add(106); add(107); add(159);
    }};
    private Integer count=0;
@@ -267,18 +273,36 @@
//        }
        //条码扫描器
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0",(short)(barcodeSize*8));
        ArrayList<Integer> barcodeList = BarcodeList;
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeSize; i++) {
            for (int i = 0; i < barcodeList.size(); i++) {
                Integer barcodeId = barcodeList.get(i);
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){
//                            && !Cools.isEmpty(barcode) && Cools.isEmpty(barcodeThread.getBarcode())) {
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }
        //外形检测
        ArrayList<Integer> staNoErrs = staNosErrList;
        int staNoErrsSize = staNoErrs.size();
        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8));
        if (resultErr.IsSuccess){
            for (int i = 0;i<3;i++){
                Integer siteId = staNoErrs.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
        }
        if (result.IsSuccess) {
src/main/resources/application.yml
@@ -250,6 +250,24 @@
      barcode: ${wcs-slave.barcode[0].id}
      led: ${wcs-slave.led[1].id}
      backSta: 105
    # 入库口1
    inSta[1]:
      staNo: 107
      barcode: ${wcs-slave.barcode[1].id}
      backSta: 108
      led: ${wcs-slave.led[1].id}
    # 空板入库口1
    emptyInSta[1]:
      staNo: 107
      barcode: ${wcs-slave.barcode[1].id}
      backSta: 108
      led: ${wcs-slave.led[1].id}
    # 拣料入库口1
    pickSta[1]:
      staNo: 107
      barcode: ${wcs-slave.barcode[1].id}
      led: ${wcs-slave.led[1].id}
      backSta: 108
    # 出库口1
    outSta[0]:
      staNo: 100