| | |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | private WrkMastSplitTwinServiceImpl wrkMastSplitTwinService; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | switch (crnSlave.getId()){ |
| | | case 1: |
| | | case 2: |
| | | crnStnToOutStnOne(crnStn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnStn,1); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | crnStnToOutStnThree(crnStn); |
| | | continue; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized boolean crnStnToOutStnOne(CrnSlave.CrnStn crnStn ) { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | return false; |
| | | } |
| | | if (crnProtocol.getCrnNo()<=2){ |
| | | |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMastCrn) && wrkMastCrn.getWrkSts().equals(12L)){ |
| | | wrkMast = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNo().intValue()); |
| | | } |
| | | } else { |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (crnProtocol.getCrnNo()<=2){ |
| | | |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | return false; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && (staProtocolOther.getWorkNo() == 0 || staProtocolOther.getStaNo() == null)) { |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | if (Cools.isEmpty(wrkMastCrn)){ |
| | | continue; |
| | | } |
| | | // WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | |
| | | |
| | | WrkMast wrkMastOne = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoOne().intValue()); |
| | | WrkMast wrkMastTwo = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | |
| | | staProtocolOther.setWorkNo(Cools.isEmpty(wrkMast1.getWorkNoOther())? wrkMast1.getWrkNo():wrkMast1.getWorkNoOther()); |
| | | staProtocolOther.setStaNo(wrkMast1.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocolOther))) { |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | |
| | | // staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | staProtocol.setStaNo(wrkMast2.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | return false; |
| | | } |
| | | boolean sign = true; |
| | | |
| | |
| | | if (sign){ |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean crnStnToOutStnTwo(CrnSlave.CrnStn crnStn ,Integer conStation) { |
| | | try{ |
| | | Date now = new Date(); |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | }else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (conStation==1){ |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME |
| | | && crnProtocol.getLoaded()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), 1, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"存在多笔可执行作业,请删除无效作业!!!",1,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",1,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }else if (conStation==2){ |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.FETCHING || crnProtocol.statusTypeTwo == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNoTwo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusTypeTwo == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosTypeTwo == CrnForkPosType.HOME |
| | | && crnProtocol.getLoadedTwo()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), 1, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"存在多笔可执行作业,请删除无效作业!!!",1,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(5, staProtocol))) { |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",1,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean crnStnToOutStnThree(CrnSlave.CrnStn crnStn ) { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | switch (crnSlave.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnStn,2); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.FETCHING || crnProtocol.statusTypeTwo == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNoTwo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusTypeTwo == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosTypeTwo == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | |
| | | public synchronized void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | storeFinishedExecuteOne(crn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedExecuteTwo(crn); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | storeFinishedExecuteThree(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | public synchronized boolean storeFinishedExecuteOne(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else if (crnProtocol.getCrnNo()<3) { |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMastCrn == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | if (wrkMastOther == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMastCrn.getWrkSts() == 3 || (wrkMastCrn.getWrkSts() == 12 && wrkMastCrn.getIoType() == 11)) { |
| | | wrkMastCrn.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMastCrn.setModiTime(now); |
| | |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) > 0 && wrkMastMapper.updateById(wrkMast) > 0 && wrkMastMapper.updateById(wrkMastOther) > 0 ) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean storeFinishedExecuteTwo(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",1,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",1,2,3); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusType == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNo() != 0 && crnProtocol.getLoaded()==1){ |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 1, 1); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",1,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | public synchronized boolean storeFinishedExecuteThree(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void storeFinishedTwo() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (crn.getId()<3 || crn.getId()>5){ |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedTwoExecute(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedTwoExecute(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.WAITING && crnProtocol.getTaskNoTwo() != 0) { |
| | |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNoTwo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNoTwo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 2, 3); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",2,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",2,2,3); |
| | | } |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusTypeTwo == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNoTwo() != 0 && crnProtocol.getLoadedTwo()==1){ |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 1, 1); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",2,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位二完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),2); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | |
| | | public synchronized boolean steIoExecute(Integer sign) { |
| | | return false; |
| | | } |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecuteTwoExecute() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | try{ |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnWrkMastSplitTwinExecute(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库执行任务下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized boolean crnWrkMastSplitTwinExecute(CrnSlave crn){ |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | return false; |
| | | } |
| | | |
| | | |
| | | int[] sign = new int[]{0,0}; |
| | | // 只有当堆垛机自动时才继续执行 |
| | | if (crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 只有当堆垛机工位1取货或者有物 并且 工位2无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 2; |
| | | } else if (crnProtocol.getStatusType() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 1 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 2; |
| | | sign[1] = 1; |
| | | } else if (crnProtocol.getStatusTypeTwo() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 1 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 2; |
| | | sign[1] = 2; |
| | | } |
| | | } |
| | | |
| | | if (sign[0]!=0){ |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinService.getWrkMastSplitTwin(crn.getId(),sign[1],null,sign[0],0); |
| | | if (!wrkMastSplitTwinList.isEmpty() && wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机出入库下发异常,堆垛机号={},异常信息={},工位号={},工作类型={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",sign[1],sign[0]); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | return sign[0] == 1? crnExecuteTakeFull(crn.getId(), wrkMastSplitTwin, sign[1]) : crnExecutePutFull(crn.getId(), wrkMastSplitTwin, sign[1]); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机取货至工位任务 |
| | | * */ |
| | | public synchronized boolean crnExecuteTakeFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(wrkMastSplitTwin.getStartRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(wrkMastSplitTwin.getStartBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(wrkMastSplitTwin.getStartLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机放货货至出库站点任务 |
| | | * */ |
| | | public synchronized boolean crnExecutePutFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_PUT); // 任务模式: 单放货 |
| | | crnCommand.setSourcePosX((short)0); // 源库位排 |
| | | crnCommand.setSourcePosY((short)0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short)0); // 源库位层 |
| | | crnCommand.setDestinationPosX(wrkMastSplitTwin.getEndRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(wrkMastSplitTwin.getEndBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(wrkMastSplitTwin.getEndLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | } |