| | |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描通知桁架码垛 |
| | | */ |
| | | public synchronized void generateStoreWrkFileFull2LouM() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历码垛口 |
| | | for (DevpSlave.Sta driveSta : devp.getDriveSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, driveSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode) && !barcode.equals("") && !barcode.equals(" ")) { |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取码垛口信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(driveSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000) ) |
| | | ) { |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(driveSta.getStaNo()); |
| | | if (basDevp.getReportSign()>0){ |
| | | continue; |
| | | } |
| | | basDevp.setBarcode(barcode); |
| | | basDevp.setReportSign(1); |
| | | basDevpService.updateById(basDevp); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick3Auto(Integer sign) { |
| | | try{ |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(212); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo()==0 ){ |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | case 4: |
| | | stnToCrnStnPick3(); |
| | | return; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | case 5://放//拆盘 |
| | | stnToCrnStnPick4(); |
| | | return; |
| | | default: |
| | | return; |
| | | } |
| | | } else if (staProtocol.isAutoing() && staProtocol.isLoading()){ |
| | | switch (sign){ |
| | | case 3://满放 |
| | | case 6://满放 |
| | | stnToCrnStnPick5(); |
| | | return; |
| | | default: |
| | | return; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("2楼212呼叫空板"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick3() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=61){//61、等待空板 |
| | | return; |
| | | } |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta driveSta : devp.getDriveSta()) { |
| | | if (driveSta.getStaNo()!=215){ |
| | | continue; |
| | | } |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(driveSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo()==0 |
| | | || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000)) ){ |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()-1); |
| | | staProtocol.setStaNo(driveSta.getStaNo()==215? 217:221); |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result2) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | wrkMast.setWrkSts(62L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick4() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=62){//62、等待小车搬运 |
| | | return; |
| | | } |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta driveSta : devp.getInSta()) { |
| | | if (driveSta.getStaNo()!=217){ |
| | | continue; |
| | | } |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(driveSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocol212 = devpThread.getStation().get(212); |
| | | if (staProtocol212 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol212 = staProtocol212.clone(); |
| | | } |
| | | if (staProtocol212.isAutoing() && !staProtocol212.isLoading() && staProtocol212.getWorkNo()==0){ |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo()==0 |
| | | || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000) || staProtocol.getWorkNo()==wrkMast.getWrkNo()-1) ){ |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(212); |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result2) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | wrkMast.setWrkSts(63L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // boolean result3 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick5() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=63){//63、等待完成 |
| | | return; |
| | | } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(212); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading()){ |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, 2, new Task(3, staProtocol)); |
| | | |
| | | wrkMast.setWrkSts(64L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // boolean result3 = MessageQueue.offer(SlaveType.Devp, 2, new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | /** |
| | | * 拣料、并板、盘点再入库 拆垛位置 |
| | | */ |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 搜索RGV车。通过目标站搜索哪台车可用 |
| | | */ |
| | | public synchronized Integer searchRgvNo(Integer staNo) { |
| | | try{ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (basDevp == null) { |
| | | return null;//目标站不存在 |
| | | } |
| | | //路径值 |
| | | int path = basDevp.getLocType3().intValue(); |
| | | |
| | | ArrayList<RgvThread> list = new ArrayList<>(); |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgv.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgv.getId()); |
| | | continue; |
| | | } |
| | | |
| | | list.add(rgvThread); |
| | | } |
| | | |
| | | if (list.size() > 1) { |
| | | //超过两台车,按照配置的规则进行分配 |
| | | for (RgvThread rgvThread : list) { |
| | | //获取车辆配置的路径规则 |
| | | BasRgvPath basRgvPath = basRgvPathService.selectByRgvNo(rgvThread.getSlave().getId()); |
| | | if (basRgvPath == null) { |
| | | continue; |
| | | } |
| | | //目标站是否包含当前路径中 |
| | | List<Integer> rgvPath = JSON.parseArray(basRgvPath.getPath(), Integer.class); |
| | | if (rgvPath.contains(path)) { |
| | | //当前路径中包含目标站,则选定这台车 |
| | | return rgvThread.getSlave().getId(); |
| | | } |
| | | } |
| | | }else { |
| | | //小于或等于1台车,分配全路径 |
| | | BasRgvPath basRgvPath = basRgvPathService.selectByRgvNo(0);//获取默认路径 |
| | | if (basRgvPath == null) { |
| | | return null; |
| | | } |
| | | List<Integer> rgvPath = JSON.parseArray(basRgvPath.getPath(), Integer.class); |
| | | if (rgvPath.contains(path)) { |
| | | //当前路径中包含目标站,则选定这台车 |
| | | return list.get(0).getSlave().getId(); |
| | | } |
| | | } |
| | | |
| | | return null; |
| | | }catch (Exception e){ |
| | | log.error("搜索RGV车。通过目标站搜索哪台车可用"+e); |
| | | return null; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 回原点,堆垛机没有执行中任务,设备存在入库任务时叫回原点 |
| | | */ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread) { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | // if (basCrnp == null) { |
| | | // log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | // continue; |
| | | // } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if (crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 63333); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | } |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 查找工作状态为2(设备上走),且RGV入库接驳站符合的的入库工作档,提取出最多2笔 |
| | | * @param slave |
| | | * @return |
| | | */ |
| | | public synchronized List<WrkMast> getRgvInTask(RgvSlave slave){ |
| | | List<WrkMast> wrkMastTask = new ArrayList<>(); |
| | | List<Integer> staNos = new ArrayList<>(); |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvInSStn()) { |
| | | staNos.add(rgvStn.getStaNo()); |
| | | } |
| | | if(staNos.size() < 1){ |
| | | return null; |
| | | } |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectRgvInStep1(slave.getId(), staNos); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | Integer plcId = 0; |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvInSStn()) { |
| | | if(rgvStn.getStaNo() == wrkMast.getRgvSstaNo()){ |
| | | plcId = rgvStn.getDevpPlcId(); |
| | | break; |
| | | } |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, plcId); |
| | | //判断RGV入库源站点,自动、有物,有任务号,可出 |
| | | boolean flag1 = false; |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(wrkMast.getRgvSstaNo()); |
| | | if (staProtocol1 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol1 = staProtocol1.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl1 = basDevpService.selectById(wrkMast.getRgvSstaNo()); |
| | | if (staDetl1 == null) { |
| | | log.error("RGV入库 ===>> 输送机源站点在数据库不存在, 站点编号={}", wrkMast.getRgvSstaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol1.isAutoing() && staProtocol1.isLoading() && staProtocol1.getWorkNo().intValue() == wrkMast.getWrkNo() |
| | | && staProtocol1.isOutEnable() && staDetl1.getOutEnable() != null && staDetl1.getOutEnable().equals("Y")) { |
| | | flag1 = true; |
| | | } |
| | | |
| | | //判断RGV入库目标站点,自动、无物,没有任务号,可入 |
| | | boolean flag2 = false; |
| | | StaProtocol staProtocol2 = devpThread.getStation().get(wrkMast.getRgvDstaNo()); |
| | | if (staProtocol2 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl2 = basDevpService.selectById(wrkMast.getRgvSstaNo()); |
| | | if (staDetl2 == null) { |
| | | log.error("RGV入库 ===>> 输送机源站点在数据库不存在, 站点编号={}", wrkMast.getRgvSstaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol2.isAutoing() && staProtocol2.isLoading() && staProtocol2.getWorkNo().intValue() == wrkMast.getWrkNo() |
| | | && staProtocol2.isInEnable() && staDetl2.getCanining() != null && staDetl2.getCanining().equals("Y")) { |
| | | flag2 = true; |
| | | } |
| | | |
| | | if(flag1 && flag2){ |
| | | wrkMastTask.add(wrkMast); |
| | | if(wrkMastTask.size() >= 2) break; |
| | | } |
| | | } |
| | | return wrkMastTask; |
| | | } |
| | | |
| | | /** |
| | | * 查找工作状态为14(出库完成),且RGV出库接驳站符合的的出库工作档,提取出最多2笔 |
| | | * @param slave |
| | | * @return |
| | | */ |
| | | public synchronized List<WrkMast> getRgvOutTask(RgvSlave slave){ |
| | | List<WrkMast> wrkMastTask = new ArrayList<>(); |
| | | List<Integer> staNos = new ArrayList<>(); |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvOutSStn()) { |
| | | staNos.add(rgvStn.getStaNo()); |
| | | } |
| | | if(staNos.size() < 1){ |
| | | return null; |
| | | } |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectRgvOutStep1(slave.getId(), staNos); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | Integer plcId = 0; |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvOutSStn()) { |
| | | if(rgvStn.getStaNo() == wrkMast.getRgvSstaNo()){ |
| | | plcId = rgvStn.getDevpPlcId(); |
| | | break; |
| | | } |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, plcId); |
| | | //判断RGV出库源站点,自动、有物,有任务号,可出 |
| | | boolean flag1 = false; |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(wrkMast.getRgvSstaNo()); |
| | | if (staProtocol1 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol1 = staProtocol1.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl1 = basDevpService.selectById(wrkMast.getRgvSstaNo()); |
| | | if (staDetl1 == null) { |
| | | log.error("RGV出库 ===>> 输送机源站点在数据库不存在, 站点编号={}", wrkMast.getRgvSstaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol1.isAutoing() && staProtocol1.isLoading() && staProtocol1.getWorkNo().intValue() == wrkMast.getWrkNo() |
| | | && staProtocol1.isOutEnable() && staDetl1.getOutEnable() != null && staDetl1.getOutEnable().equals("Y")) { |
| | | flag1 = true; |
| | | } |
| | | |
| | | //判断RGV出库目标站点,自动、无物,没有任务号,可入 |
| | | boolean flag2 = false; |
| | | StaProtocol staProtocol2 = devpThread.getStation().get(wrkMast.getRgvDstaNo()); |
| | | if (staProtocol2 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl2 = basDevpService.selectById(wrkMast.getRgvSstaNo()); |
| | | if (staDetl2 == null) { |
| | | log.error("RGV出库 ===>> 输送机源站点在数据库不存在, 站点编号={}", wrkMast.getRgvSstaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol2.isAutoing() && staProtocol2.isLoading() && staProtocol2.getWorkNo().intValue() == wrkMast.getWrkNo() |
| | | && staProtocol2.isInEnable() && staDetl2.getCanining() != null && staDetl2.getCanining().equals("Y")) { |
| | | flag2 = true; |
| | | } |
| | | |
| | | if(flag1 && flag2){ |
| | | wrkMastTask.add(wrkMast); |
| | | if(wrkMastTask.size() >= 2) break; |
| | | } |
| | | } |
| | | return wrkMastTask; |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 初始化RGV地图 |
| | | // */ |
| | | // public synchronized void initRgvMap() { |
| | | // Object data = redisUtil.get("rgv_map"); |
| | | // if (data == null) { |
| | | // //重新获取全路径地图 |
| | | // BasRgvPath basRgvPath = basRgvPathService.selectByRgvNo(0);//获取默认路径 |
| | | // if (basRgvPath != null) { |
| | | // ArrayList<RgvNode> rgvNodes = new ArrayList<>(); |
| | | // List<Integer> rgvPath = JSON.parseArray(basRgvPath.getPath(), Integer.class); |
| | | // for (Integer integer : rgvPath) { |
| | | // RgvNode rgvNode = new RgvNode(integer); |
| | | // rgvNodes.add(rgvNode); |
| | | // } |
| | | // //将数据库地图数据存入redis |
| | | // redisUtil.set("rgv_map", JSON.toJSONString(rgvNodes)); |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | |
| | | log.error("堆垛机演示 ===>> 库位移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机命令下发后,异步修改工作档状态 |
| | | */ |
| | | public synchronized void crnIoWrkMast() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | // 堆垛机正在运行 |
| | | if (crnProtocol.getStatusType() != CrnStatusType.IDLE && crnProtocol.getTaskNo() != 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 入库 |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | // 出库、移库 |
| | | if (wrkMast.getWrkSts() == 11) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public synchronized void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | if (inSta.getStaNo() == 2) { |
| | | continue; |
| | | } |
| | | WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo()); |
| | | switch (inSta.getStaNo()) { |
| | | case 203://1F |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKIN_MODE; |
| | | } |
| | | break; |
| | | case 401://1F |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf4F = IoModeType.PAKIN_MODE; |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | // /** |
| | | // * 其他 ===>> 码垛位自动补充空板:驱动拆盘机输出托盘 |
| | | // */ |
| | | // public synchronized void dischargingMachineOutputTray() { |
| | | // try { |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectDischargingMachineOutputTray(); |
| | | // if (Cools.isEmpty(wrkMasts) || wrkMasts.size()>3){ |
| | | // return; |
| | | // } |
| | | // |
| | | // // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(213); |
| | | // if (staProtocol == null) { |
| | | // log.error("码垛位自动补充空板:驱动拆盘机输出托盘,任务下发失败,站点查询失败"); |
| | | // return; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // |
| | | // if (!staProtocol.isLoading()){ |
| | | // log.info("码垛位自动补充空板:驱动拆盘机输出托盘,任务下发失败,站点无物,正在自动调出空板!"); |
| | | // int i = wrkMastMapper.selectConfigCount10468N(); |
| | | // if (i==1){ |
| | | // wrkMastMapper.updateConfig10468Y(); |
| | | // } |
| | | // return; |
| | | // }else { |
| | | // int i = wrkMastMapper.selectConfigCount10468N(); |
| | | // if (i==0){ |
| | | // return; |
| | | // } |
| | | // } |
| | | // StaProtocol staProtocol214 = devpThread.getStation().get(214); |
| | | // // 判断是否满足入库条件 |
| | | // if (staProtocol.isAutoing() && staProtocol.getWorkNo() == 0 && staProtocol.isPakMk() && staProtocol214.getWorkNo()==0) { |
| | | // staProtocol.setWorkNo((short)9999); |
| | | // staProtocol.setStaNo((short)214); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败==>码垛位自动补充空板:驱动拆盘机输出托盘!"); |
| | | // } |
| | | // log.info("码垛位自动补充空板:驱动拆盘机输出托盘,任务下发成功:工作号9999、目标站214!"); |
| | | // }else { |
| | | // log.error("码垛位自动补充空板:驱动拆盘机输出托盘,任务下发失败,站点状态不符合!"); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | |
| | | // /** |
| | | // * 其他 ===>> 拆盘机处空板扫码,驱动托盘向码垛位,不入库 |
| | | // */ |
| | | // public synchronized void scanBarcodeEmptyBoard() { |
| | | // try { |
| | | // |
| | | // }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 其他 ===>> 码垛完成驱动托盘进入下一步(入库前扫码) |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray() { |
| | | try { |
| | | int[] staNos=new int[]{215,219};//(2楼两个入库码垛站) |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if ((basDevp.getWrkNo()!=0 && (basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999)) || Cools.isEmpty(basDevp.getBarcode())){ |
| | | continue; |
| | | } |
| | | Integer zpallet = waitPakinMapper.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", basDevp.getBarcode()).eq("status","N")); |
| | | if (zpallet<=0){ |
| | | continue; |
| | | } |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,正在自动调出空板!",staNo); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && (basDevp.getWrkNo()==0 || (basDevp.getWrkNo()>=9900 && basDevp.getWrkNo()<=9999)) |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | int workNo = commonService.getWorkNo(5); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(staNo + 2); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 码垛完成驱动托盘进入下一步(入库前扫码)"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 其他 ===>> 码垛完成驱动托盘进入下一步 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray2() { |
| | | try { |
| | | int[] staNos=new int[]{131,135};//(2个入库站点,1楼2个出库码垛站,根据现场修改) |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (Cools.isEmpty(basDevp) || basDevp.getReportSign()!=1){ |
| | | continue; |
| | | } |
| | | if (basDevp.getWrkNo()!=0 && (basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999)){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne202(staNo); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | continue; |
| | | } |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000)) |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | Thread.sleep(100); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(144); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | wrkMast.setWrkSts(52L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | Thread.sleep(100); |
| | | |
| | | //任务完成 |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 码垛完成驱动托盘进入下一步"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> 码垛完成驱动托盘进入下一步 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTrayOk2() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta2()) { |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()!=0 && staProtocol.isOutEnable()) {// |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo()); |
| | | |
| | | if (wrkMast == null) { |
| | | log.error("站点号"+staProtocol.getSiteId()+"未查询到工作档案!"); |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if (Cools.isEmpty(wrkMast.getSheetNo()) || !wrkMast.getSheetNo().equals("2") || wrkMast.getIoType()<100 || wrkMast.getWrkSts()!=14){ |
| | | continue; |
| | | } |
| | | if (wrkMast.getIoType()==101){ |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | wrkMast.setSheetNo("3"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | }else { |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | wrkMast.setSheetNo("3"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 其他 ===>> 贴标完成驱动托盘进入下一步 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray3() { |
| | | try { |
| | | int[] staNos=new int[]{144};//(1楼1个贴标位,根据现场修改) |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if ((basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999) && basDevp.getWrkNo()!=32222){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne202(staNo); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | continue; |
| | | } |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | if (!staProtocol.getWorkNo().equals(wrkMast.getWrkNo())){ |
| | | log.info("站点工作号={} 与贴标工作号={} 不一致,异常!",staProtocol.getWorkNo(),wrkMast.getWrkNo().shortValue()); |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | wrkMast.setWrkSts(55L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 贴标完成驱动托盘进入下一步"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> 退货码垛完成托盘继续下一步 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTrayOk3() { |
| | | try { |
| | | int[] staNos=new int[]{118}; |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (Cools.isEmpty(basDevp) || basDevp.getWrkNo()!=0 || basDevp.getReportSign()!=3){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne145(145); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | continue; |
| | | } |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | StaProtocol staProtocol147 = devpThread.getStation().get(147); |
| | | if (staProtocol147 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol147 = staProtocol147.clone(); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol147.isLoading()){ |
| | | log.info("{}站点有物!",staProtocol147.getSiteId()); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && !staProtocol.isEmptyMk() |
| | | ) { |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol147)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | |
| | | wrkMast.setSheetNo("5"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | boolean result4 = MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol147)); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 退货码垛完成托盘继续下一步"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> 拆垛完成继续下一步 运行途中自动避让空板 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray4() { |
| | | try { |
| | | int[] staNos=new int[]{134};//(134有任务,135空闲,则避让) |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | BasDevp basDevp135 = basDevpService.selectById(135); |
| | | if (basDevp.getWrkNo()==0 || (basDevp.getWrkNo()<10000 && basDevp.getWrkNo()>9899) ){ |
| | | continue; |
| | | } |
| | | if (basDevp135.getReportSign()!=0){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast131 = wrkMastMapper.selectWrkMastUnstackingOne202Two(131); |
| | | if (Cools.isEmpty(wrkMast131)){ |
| | | continue; |
| | | } |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol135 = devpThread.getStation().get(135); |
| | | if (staProtocol135 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol135 = staProtocol135.clone(); |
| | | } |
| | | if (staProtocol135.getWorkNo()<9900 || staProtocol135.getWorkNo()>9999 || staProtocol135.getWorkNo()==0 |
| | | || !staProtocol135.isLoading() || !staProtocol135.isAutoing()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // if (!staProtocol.getWorkNo().equals(wrkMast131.getWrkNo())){ |
| | | // log.info("站点工作号={} 与贴标工作号={} 不一致,异常!",staProtocol.getWorkNo(),wrkMast131.getWrkNo().shortValue()); |
| | | // } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && basDevp.getReportSign()==0 |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | // if (true){ |
| | | // return; |
| | | // } |
| | | |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol135)); |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ } |
| | | basDevp135.setReportSign(2); |
| | | basDevpService.updateById(basDevp135); |
| | | int workNo = commonService.getWorkNo(5); |
| | | staProtocol135.setWorkNo(workNo); |
| | | staProtocol135.setStaNo(144); |
| | | devpThread.setPakMk(staProtocol135.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol135)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol135)); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 贴标完成驱动托盘进入下一步"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 完成小车任务 |
| | | */ |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WORKING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && ((rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.WAITING ) || |
| | | (rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING )) |
| | | ) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getTaskNo1()!=0 && (rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo1()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=1 || wrkMastSta.getWrkSts()!=1){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else if (rgvProtocol.getTaskNo2()!=0 && (rgvProtocol.getStatusType2()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo2()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=2){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else { |
| | | log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean rgvIoExecute(Integer sign) { |
| | | boolean rgvIoExecuteSign = false; |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // 获取小车信息 |
| | | boolean signWork = false; |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | case 7:////位移 |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | }else { |
| | | continue; |
| | | } |
| | | if (!rgvIoExecuteSign){ |
| | | rgvIoExecuteSign = signWork; |
| | | } |
| | | } |
| | | // if (!rgvIoExecuteSign){ |
| | | // if (sign>6){ |
| | | // |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("RGV小车任务下发报错"+e); |
| | | } |
| | | return rgvIoExecuteSign; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta(RgvSlave rgvSlave) { |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(basRgv.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=1 || wrkMastSta.getWrkType()!=3){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务//拆盘 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut(RgvSlave rgvSlave) {//拆盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用//拆盘 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==3 || rgvProtocol.getLoaded2()==1 || rgvProtocol.getLoaded2()==4)////0 无物;1 一层无物二层有物 (只能拆叠) ;2一层有物二层无物() ;3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=2){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//拆盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull(RgvSlave rgvSlave) {//满放 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=6){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 7:提升 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//满放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | sign = rgvPutEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake(RgvSlave rgvSlave) {//叠盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==0 || rgvProtocol.getLoaded2()==1 ) //现场修改:叠盘机,////0 无物;1 一层无物二层有物(只能拆叠) ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=1){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaStart()!=0){//取 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//叠盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTakeFull(RgvSlave rgvSlave) {//满取 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && rgvProtocol.getLoaded2()==0 //现场修改:叠盘机,////0 无物;1 一层无物二层有物(只能拆叠) ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=5){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if (wrkMastSta.getStaStart()!=0){//满取 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | sign = rgvTakeEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 有任务但未执行 此时需要调整小车位置 |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | if (integer==0){ |
| | | return; |
| | | } |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | continue; |
| | | } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | continue; |
| | | } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 刷新地图数据 |
| | | * */ |
| | | public synchronized void refreshRgvMap() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvSlave.getId()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车XY移动 避让 |
| | | * */ |
| | | public synchronized boolean rgvAvoidanceXY(Integer rgvId){ |
| | | if (rgvId==1){ |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)101); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | }else { |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2((short)32222); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.X_MOVE); // 工位2任务模式: 回原点 |
| | | rgvCommand.setSourceStaNo2((short)117); |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFullAll(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放货至输送线任务 |
| | | * */ |
| | | public synchronized boolean rgvPutFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 叠盘 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //拆盘 |
| | | * */ |
| | | public synchronized boolean rgvPutEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH_5); // 工位2任务模式: 满取 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //满放 |
| | | * */ |
| | | public synchronized boolean rgvPutEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT_6); // 工位2任务模式: 满放 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (true){ |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | |
| | | //更新另一台小车地图 |
| | | Integer rgvNoOther = basRgvMapCurrent.getRgvNoOther(); |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRoute); |
| | | basRgvMapMapper.updateById(basRgvMapOther); |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("小车地图更新出错!"); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * Jar任务创建 |
| | | */ |
| | | public synchronized void jarGenerateWrkMastSta() { |
| | | try{ |
| | | |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * Jar任务执行 |
| | | */ |
| | | public synchronized void jarExecuteWrkMastSta() { |
| | | try{ |
| | | |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * Jar完成 |
| | | */ |
| | | public synchronized void jarCompleteWrkMastSta() { |
| | | try{ |
| | | |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake1(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH_5); // 工位2任务模式: 满取 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | } catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | /* |
| | | * Rgv 移动 |
| | | * */ |
| | | public synchronized boolean jarRgvTake2(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake3(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake4(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake5(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake6(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake7(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean jarRgvTake8(Integer rgvId,BasJarMast basJarMast){ |
| | | return false; |
| | | } |
| | | } |