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luxiaotao1123

2022-03-23 d9d1d00d83dc37fe630fcb21130832d6353a0f60

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 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -89,6 +89,8 @@
    private BasCrnErrorMapper basCrnErrorMapper;
    @Value("${wms.url}")
    private String wmsUrl;
    @Value("${crnBackHp.enable}")
    private boolean crnBackHp;

    /**
     * 组托
@@ -549,48 +551,56 @@
            }
            // 库位移转
            this.locToLoc(crn, crnProtocol);

            if (crnBackHp) {

                //堆垛机没有执行中任务，设备存在入库任务时叫回原点
                this.crnRebackHp(crnProtocol);

            }
        }
    }

    /**
     * 回原点，堆垛机没有执行中任务，设备存在入库任务时叫回原点
     */
    public void crnRebackHp(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) {
                continue;
            }
            BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
            if (basCrnp == null) {
                log.error("{}号堆垛机尚未在数据库进行维护！", crn.getId());
                continue;
            }
    public synchronized void crnRebackHp(CrnProtocol crnProtocol){
//        for (CrnSlave crn : slaveProperties.getCrn()) {
//            // 获取堆垛机信息
//            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
//            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
//            if (crnProtocol == null) {
//                continue;
//            }
//            BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
//            if (basCrnp == null) {
//                log.error("{}号堆垛机尚未在数据库进行维护！", crn.getId());
//                continue;
//            }
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                if(crnProtocol.getBay() ==1 && crnProtocol.getLevel()==1){
                    continue;
                    return;
                }

                // 已经存在吊车执行任务时，则过滤
                if (wrkMastMapper.selectWorking(crn.getId()) != null) {
                    continue;
                // 已经存在吊车执行任务时，则过滤3,12
                if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) {
                    return;
                }

                //堆垛机有执行中任务，过滤
                if (wrkMastMapper.selectCrnWorking(crn.getId()) != null) {
                    continue;
                //堆垛机有执行中任务，过滤3,4,11,12
                if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) {
                    return;
                }

                //输送线没有入库任务，过滤
                if (wrkMastMapper.selectDevWorking(crn.getId()) == null) {
                    continue;
                }

                //输送线没有入库任务，过滤2
                if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) {
                    return;
                }
//                log.info("堆垛机召回原点==>>" + crn.getId() + "号堆垛机有入库任务,召回原点");
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(crn.getId()); // 堆垛机编号
                crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
                crnCommand.setTaskNo((short) 9999); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式:  回原点
@@ -600,11 +610,11 @@
                crnCommand.setDestinationPosX((short) 0);     // 目标库位排
                crnCommand.setDestinationPosY((short) 0);     // 目标库位列
                crnCommand.setDestinationPosZ((short) 0);     // 目标库位层
                if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(2, crnCommand))) {
                    log.error("堆垛机回原点命令下发失败，堆垛机号={}，任务数据={}", crn.getId(), JSON.toJSON(crnCommand));
                if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) {
                    log.error("堆垛机回原点命令下发失败，堆垛机号={}，任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand));
                }
            }
        }
//        }
    }

    /**
@@ -1448,14 +1458,17 @@
            if (Utils.isDeepLoc(slaveProperties, row)) {
                loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());

                if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())){
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                    LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
                    if(!shallowLoc1.getLocSts().equals("O")){
                        loc = null;
                if (loc !=null) {
                    if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())){
                        String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                        LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
                        if(!shallowLoc1.getLocSts().equals("O")){
                            loc = null;
                        }
                    }
                }


                if (null != loc) { break; }
            }
        }

 src/main/java/com/zy/core/MainProcess.java

@@ -25,6 +25,7 @@
    private Thread thread;
    @Value("${crnBackHp.enable}")
    private boolean crnBackHp;
    private boolean look = true;

    /**
     * =====>>  开始工作
@@ -68,10 +69,13 @@
                    // 其他  ===>> LED显示器复位，显示默认信息
                    mainService.ledReset();

                    if (crnBackHp) {
                        //堆垛机没有执行中任务，设备存在入库任务时叫回原点
                        mainService.crnRebackHp();
                    }
//                    if (crnBackHp) {
//                        if (look) {
//                            //堆垛机没有执行中任务，设备存在入库任务时叫回原点
//                            mainService.crnRebackHp();
//                        }
//                    }
//                    look  = !look;

                } catch (Exception e) {
                    e.printStackTrace();

 src/main/java/com/zy/core/model/protocol/CrnProtocol.java

@@ -13,6 +13,8 @@
@Data
public class CrnProtocol {

    private Integer crnNo;

    /**
     * 1 = 手动模式
     * 2 = 自动模式

 src/main/java/com/zy/core/thread/MelsecCrnThread.java

@@ -161,6 +161,7 @@
            if (result.IsSuccess) {
                if (null == crnProtocol) {
                    crnProtocol = new CrnProtocol();
                    crnProtocol.setCrnNo(slave.getId());
                }
                crnProtocol.setMode(melsecMcNet.getByteTransform().TransInt16(result.Content, 0));
                crnProtocol.setTaskNo(melsecMcNet.getByteTransform().TransInt16(result.Content, 2));

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -231,24 +231,24 @@
                log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            }

            //出库到182站堆垛机任务数据发送给PLC
            try{
                WrkMastService wrkMastService = SpringUtils.getBean(WrkMastService.class);
                if(null != wrkMastService){
                    int count = wrkMastService.getOutToStn182(182);
                    if(count != PRE_COUNT){
                        OperateResult write = siemensS7Net.Write("DB300.2",(short)count);
                        if (write.IsSuccess) {
                            PRE_COUNT = count;
                        } else {
                            log.error("更新堆垛机出库到182站任务数量错误,任务数量==>>" + count);
                        }
                    }
                }
            }catch (Exception e) {
                e.printStackTrace();
                log.error("更新堆垛机出库到182站任务数量失败");
            }
//            //出库到182站堆垛机任务数据发送给PLC
//            try{
//                WrkMastService wrkMastService = SpringUtils.getBean(WrkMastService.class);
//                if(null != wrkMastService){
//                    int count = wrkMastService.getOutToStn182(182);
//                    if(count != PRE_COUNT){
//                        OperateResult write = siemensS7Net.Write("DB300.2",(short)count);
//                        if (write.IsSuccess) {
//                            PRE_COUNT = count;
//                        } else {
//                            log.error("更新堆垛机出库到182站任务数量错误,任务数量==>>" + count);
//                        }
//                    }
//                }
//            }catch (Exception e) {
//                e.printStackTrace();
//                log.error("更新堆垛机出库到182站任务数量失败");
//            }

        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));

 src/main/resources/application.yml

@@ -43,7 +43,7 @@

#堆垛机没有执行中任务，输送有入库任务，叫回原点
crnBackHp:
  enable: true
  enable: false

# 下位机配置
wcs-slave: