自动化立体仓库 - WCS系统
zjj
2024-01-13 d90be3792d9152efc47eae0e7747aa0fd70faad3
#输送初始化
8个文件已修改
164 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/controller/SiteController.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/domain/vo/SiteDetailVo.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/domain/vo/SiteLatestDataVo.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/domain/vo/SiteTableVo.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 36 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/model/protocol/StaProtocol.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/thread/SiemensDevpThread.java 84 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 34 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/SiteController.java
@@ -166,7 +166,7 @@
    @PostMapping("/detl/update")
    @ManagerAuth(memo = "修改站点数据")
    public R siteDetlUpdate(@RequestParam Integer siteId,
                            @RequestParam Short workNo,
                            @RequestParam Integer workNo,
                            @RequestParam Short staNo,
                            @RequestParam String pakMk){
        for (DevpSlave devp : slaveProperties.getDevp()) {
src/main/java/com/zy/asrs/domain/vo/SiteDetailVo.java
@@ -13,7 +13,7 @@
    private Integer siteId;
    // 工作号
    private Short workNo;
    private Integer workNo;
    // 工作状态
    private String wrkSts = "";
src/main/java/com/zy/asrs/domain/vo/SiteLatestDataVo.java
@@ -14,7 +14,7 @@
    private String siteId;
    // 工作号
    private Short workNo;
    private Integer workNo;
    // 站点状态
    private SiteStatusType siteStatus;
src/main/java/com/zy/asrs/domain/vo/SiteTableVo.java
@@ -12,7 +12,7 @@
    private Integer devNo;
    // 工作号
    private Short workNo = 0;
    private Integer workNo = 0;
    // 自动
    private String autoing = "-";
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -137,7 +137,7 @@
                    if (staProtocol.isAutoing()&& !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 9999 && staProtocol.isPakMk() && staProtocol.getStamp()==2){
                        staProtocol.setStamp(3);
                        News.info(""+mark+" - 7"+" - 扫码失败2 ===>> {}号条码扫描器检测条码信息:{},站点:{}", inSta.getBarcode(), barcode11, inSta.getStaNo());
                        staProtocol.setWorkNo((short) 9989);
                        staProtocol.setWorkNo(9989);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -161,7 +161,7 @@
                    if(!Cools.isEmpty(barcode)) {
                        News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setWorkNo( 9999);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -175,7 +175,7 @@
                            continue;
                        }
                    } else {
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setWorkNo( 9999);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -200,7 +200,7 @@
                    }
                    if (wrkMast != null) {
                        News.error(""+mark+" - 4"+" - 工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        staProtocol.setWorkNo((short)9999);
                        staProtocol.setWorkNo(9999);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -235,7 +235,7 @@
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setWorkNo(dto.getWorkNo());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -260,7 +260,7 @@
                            }
                        } else {
                            News.error(""+mark+" - 5"+" - 请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                            staProtocol.setWorkNo((short)9999);
                            staProtocol.setWorkNo(9999);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -332,7 +332,7 @@
                    // 命令下发区 --------------------------------------------------------------------------
                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -422,7 +422,7 @@
                    StaDesc staDesc = staDescService.selectOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
                        News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
                        staProtocol.setWorkNo((short) 9989);
                        staProtocol.setWorkNo(9989);
                        staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1));
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -477,7 +477,7 @@
                    }
                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -538,7 +538,7 @@
                        // 命令下发区 --------------------------------------------------------------------------
                        // 下发站点信息
                        staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                        staProtocol.setWorkNo(wrkMast.getWrkNo());
                        staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                        if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) {
                            continue;
@@ -1398,7 +1398,7 @@
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            // 更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setWorkNo(dto.getWorkNo());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -1422,7 +1422,7 @@
//                                ledThread.errorReset();
                            }
                        } else {
                            staProtocol.setWorkNo((short)9999);
                            staProtocol.setWorkNo(9999);
                            staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -2172,7 +2172,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!2", rgvSlave.getId());
                    continue;
                }
@@ -2208,7 +2208,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!3", rgvSlave.getId());
                    continue;
                }
@@ -2291,7 +2291,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!4", rgvSlave.getId());
                    continue;
                }
@@ -2351,7 +2351,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!5", rgvSlave.getId());
                    continue;
                }
@@ -2414,7 +2414,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!6", rgvSlave.getId());
                    continue;
                }
@@ -2484,7 +2484,7 @@
                }
                BasRgv basRgv = basRgvService.selectById(rgvSlave.getId());
                if (basRgv == null) {
                    log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId());
                    log.error("{}号RGV尚未在数据库进行维护!1", rgvSlave.getId());
                    continue;
                }
src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -15,7 +15,7 @@
    // ----------------------------------------------------------------
    // 工作号
    private Short workNo = 0;
    private Integer workNo = 0;
    // ----------------------------------------------------------------
    // 目标站
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -147,7 +147,7 @@
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short) 0);    // ID
                staProtocol.setWorkNo(0);    // ID
                staProtocol.setAutoing(false);      // 自动
                staProtocol.setLoading(false);      // 有物
                staProtocol.setInEnable(false);     // 可入
@@ -191,8 +191,7 @@
//        updateIoMode();
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
//        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB100.2", (short) (staNoSize*2));
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8));
        if (result.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
@@ -202,19 +201,11 @@
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4));     // 工作号
                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8));     // 工作号
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2));   // 目标站
            }
        }
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4));   // 目标站
        Thread.sleep(200);
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize * 4));
        if (result1.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*4, 1);
                StaProtocol staProtocol = station.get(siteId);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
@@ -227,20 +218,12 @@
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
                if (staProtocol.getStamp()>=2 && !staProtocol.isLoading()){
                    staProtocol.setStamp(0);
                }else if (staProtocol.getStamp()<2 && staProtocol.isLoading()){
                    //lfd入库印记  当stamp>=2时才入库
                    staProtocol.setStamp(staProtocol.getStamp()+1);
                }
            }
        }
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186);
//        if (result0.IsSuccess) {
//            for (int i = 0; i < 93; i++) {
//        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
////        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB100.2", (short) (staNoSize*2));
//        if (result.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
@@ -248,9 +231,41 @@
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2));   // 目标站
//                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4));     // 工作号
//
//                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2));   // 目标站
//            }
//        }
//
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize * 4));
//        if (result1.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*4, 1);
//                StaProtocol staProtocol = station.get(siteId);
//                staProtocol.setAutoing(status[0]);  // 自动
//                staProtocol.setLoading(status[1]);  // 有物
//                staProtocol.setInEnable(status[2]); // 可入
//                staProtocol.setOutEnable(status[3]);// 可出
//                staProtocol.setEmptyMk(status[4]);  // 空板信号
//                staProtocol.setFullPlt(status[5]);  // 满托盘
//                staProtocol.setHigh(status[6]);     // 高库位
//                staProtocol.setLow(status[7]);      // 低库位
//
//                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
//                    staProtocol.setPakMk(true);
//                }
//
//                if (staProtocol.getStamp()>=2 && !staProtocol.isLoading()){
//                    staProtocol.setStamp(0);
//                }else if (staProtocol.getStamp()<2 && staProtocol.isLoading()){
//                    //lfd入库印记  当stamp>=2时才入库
//                    staProtocol.setStamp(staProtocol.getStamp()+1);
//                }
//            }
//        }
        //条码扫描器
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0",(short)(barcodeSize*8));
@@ -265,7 +280,7 @@
            }
        }
        if (result.IsSuccess && result1.IsSuccess) {
        if (result.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
@@ -303,20 +318,23 @@
        }
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
//        short[] array = new short[2];
//        array[0] = staProtocol.getWorkNo();
//        array[1] = staProtocol.getStaNo();
//        OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
        OperateResult write = null;
        OperateResult write1 = null;
        //任务下发次数
        int writeCount = 0;
        do {
//            write = siemensS7Net.Write("DB100.0" + index*2, staProtocol.getWorkNo());    // 工作号
//            Thread.sleep(500);
//            write1 = siemensS7Net.Write("DB100.0" + index*2+2, staProtocol.getStaNo());    // 目标站
            write = siemensS7Net.Write("DB100." + index*4, array);
            if(write.IsSuccess){
            write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo());    // 工作号
            Thread.sleep(500);
            write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo().shortValue());    // 目标站
            if(write.IsSuccess && write1.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100.0" + index*2, (short) 2);
                OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100.0" + index*2+2, (short) 2);
src/main/resources/application.yml
@@ -144,7 +144,7 @@
  # RGV穿梭车1
  rgv[0]:
    id: 1
    ip: 192.168.4.250
    ip: 10.10.10.60
    port: 502
    rack: 0
    slot: 0
@@ -172,7 +172,35 @@
  # RGV穿梭车2
  rgv[1]:
    id: 2
    ip: 192.168.4.250
    ip: 10.10.10.63
    port: 502
    rack: 0
    slot: 0
    #RGV入库源站点
    rgvInSStn[0]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 100
    rgvInSStn[1]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 101
    #RGV出库源站点
    rgvOutSStn[0]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 110
    rgvOutSStn[1]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 112
    #RGV目标站点
    rgvDestStn[0]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 102
    rgvDestStn[1]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 103
  # RGV穿梭车2
  rgv[2]:
    id: 3
    ip: 10.10.10.66
    port: 502
    rack: 0
    slot: 0
@@ -200,7 +228,7 @@
  # 输送线1
  devp[0]:
    id: 1
    ip: 192.168.4.250
    ip: 10.10.10.50
    port: 102
    rack: 0
    slot: 0