src/main/java/com/zy/asrs/controller/ConsoleController.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/asrs/controller/SiteController.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/asrs/domain/enums/SiteStatusType.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/common/model/LocTypeDto.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/core/model/protocol/StaProtocol.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/core/thread/SiemensDevpThread.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 | |
src/main/java/com/zy/core/thread/SiemensDevpThread2.java | ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史 |
src/main/java/com/zy/asrs/controller/ConsoleController.java
@@ -116,7 +116,7 @@ SiteLatestDataVo vo = new SiteLatestDataVo(); StaProtocol staProtocol = entry.getValue(); vo.setSiteId(String.valueOf(entry.getKey())); // 站点编号 vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setWorkNo(staProtocol.getWorkNo().shortValue()); // 工作号 vo.setSiteStatus(SiteStatusType.process(staProtocol)); // 状态 vos.add(vo); } @@ -276,7 +276,7 @@ return R.error("数据库维护异常"); } vo.setSiteId(siteId); // 站点编号 vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setWorkNo(staProtocol.getWorkNo().shortValue()); // 工作号 if (staProtocol.getWorkNo() > 0) { TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue()); @@ -290,8 +290,8 @@ } } vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO ? "Y" : "N"); // 自动 // vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setAutoing(staProtocol.isAutoing() ? "Y" : "N"); // 自动 vo.setLoading(staProtocol.isLoading() ? "Y" : "N"); // 有物 vo.setCanining(basDevp.getCanining()); // 能入 vo.setCanouting(basDevp.getCanouting()); // 能出 src/main/java/com/zy/asrs/controller/SiteController.java
@@ -73,15 +73,15 @@ list.add(vo); StaProtocol staProtocol = station.get(devp.getDevNo()); if (null == staProtocol) { continue; } vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 vo.setLocType1(staProtocol.locType.desc); // vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setLocType1(devp.getDevNo()==102 ? "高" : "低"); } return R.ok().add(list); } @@ -105,14 +105,15 @@ list.add(vo); StaProtocol staProtocol = station.get(devp.getDevNo()); if (null == staProtocol) { continue; } vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 vo.setLocType1(staProtocol.locType.desc); // vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setLocType1(devp.getDevNo()==102 ? "高" : "低"); } return R.ok().add(list); @@ -163,17 +164,15 @@ if (siteId.equals(entry.getKey())) { StaProtocol staProtocol = entry.getValue(); vo.setDevNo(entry.getKey()); // 站点编号 vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setWorkNo(staProtocol.getWorkNo().shortValue()); // 工作号 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 需求1 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 vo.setLocType1(staProtocol.locType.desc); //高低库位 vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 return R.ok().add(vo); } } @@ -199,7 +198,7 @@ staProtocol = staProtocol.clone(); } if (workNo != null) { staProtocol.setWorkNo(workNo.shortValue()); staProtocol.setWorkNo(workNo); } if (staNo != null) { staProtocol.setStaNo(staNo); src/main/java/com/zy/asrs/domain/enums/SiteStatusType.java
@@ -27,19 +27,19 @@ if (staProtocol == null) { return null; } if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.getWorkNo() > 0) { if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0) { return SITE_AUTO_RUN_ID; } if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY) { if (staProtocol.isAutoing() && staProtocol.isLoading()) { return SITE_AUTO_RUN; } if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.getWorkNo() > 0) { if (staProtocol.isAutoing() && staProtocol.getWorkNo() > 0) { return SITE_AUTO_ID; } if (staProtocol.stateType == DevpStateType.AUTO) { if (staProtocol.isAutoing()) { return SITE_AUTO; } if (staProtocol.stateType != DevpStateType.AUTO) { if (!staProtocol.isAutoing()) { return SITE_UNAUTO; } return null; src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -116,7 +116,7 @@ } else { staProtocol = staProtocol.clone(); } Short workNo = staProtocol.getWorkNo(); Short workNo = staProtocol.getWorkNo().shortValue(); Short stano = staProtocol.getStaNo(); // 尺寸检测异常 @@ -152,10 +152,10 @@ } // 判断是否满足入库条件 if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.requestType == DevpRequestType.IN && staProtocol.trayType == DevpTrayType.FULL if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && staProtocol.isPakMk()) { // 获取条码扫描仪信息 BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); @@ -252,7 +252,7 @@ StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); staProtocol.setWorkNo(taskWrk.getWrkNo()); staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); @@ -329,10 +329,7 @@ staProtocol = staProtocol.clone(); } if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.requestType == DevpRequestType.OUT && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { // 查询工作档 TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staDesc.getStnNo().toString()); if (taskWrk == null) { @@ -340,7 +337,7 @@ } log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk)); // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); staProtocol.setWorkNo(taskWrk.getWrkNo()); staProtocol.setStaNo(staDesc.getStnNo().shortValue()); boolean offer = false; try { @@ -442,7 +439,8 @@ continue; } if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.getWorkNo() > 0) { if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { flag = true; } if (!flag) { @@ -564,10 +562,8 @@ } // 判断堆垛机出库站状态 if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.IDLE && staProtocol.requestType == DevpRequestType.OUT && staProtocol.getWorkNo() == 0) { if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") ) { // 命令下发区 -------------------------------------------------------------------------- // 堆垛机控制过滤 src/main/java/com/zy/common/model/LocTypeDto.java
@@ -32,12 +32,15 @@ } public LocTypeDto(StaProtocol staProtocol) { if (staProtocol.locType.id.shortValue()!=1 && staProtocol.locType.id.shortValue()!=2 && staProtocol.locType.id.shortValue()!=3) { if (staProtocol.isHigh() == staProtocol.isLow()) { throw new CoolException("plc高低检测异常"); } this.locType1 = staProtocol.locType.id.shortValue(); if (staProtocol.isLow()) { this.locType1 = 1; // 低库位 } else { this.locType1 = 2; // 高库位 } } /** * 库位类型解析 */ src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -1,11 +1,7 @@ package com.zy.core.model.protocol; import com.zy.asrs.entity.BasDevp; import com.zy.core.enums.DevpType.*; import lombok.Data; import java.util.ArrayList; import java.util.List; /** * 输送线plc单个站点详细信息 @@ -19,68 +15,36 @@ // ---------------------------------------------------------------- // 工作号 private Short workNo = 0; private Integer workNo = 0; // ---------------------------------------------------------------- // 目标站 private Short staNo; //指令ID private Integer commandId; // ---------------------------------------------------------------- //模式 private Short mode; public DevpModeType modeType; //状态 private Short state; public DevpStateType stateType; //工作状态 private Short workIo; public DevpWorkType workType; //请求信号 private Short requestIo; public DevpRequestType requestType; //托盘状态 private Short trayIo; public DevpTrayType trayType; //库位状态 private Short locIo; public DevpLocType locType; //条码信息 private String barcode; //重量信息 private Double weightIo; //备用 private Short spare; // 自动 private boolean autoing; public void setMode(Short mode) { this.mode = mode; this.modeType = DevpModeType.get(mode); } public void setState(Short state) { this.state = state; this.stateType = DevpStateType.get(state); } public void setWorkIo(Short workIo) { this.workIo = workIo; this.workType = DevpWorkType.get(workIo); } public void setRequestIo(Short requestIo) { this.requestIo = requestIo; this.requestType = DevpRequestType.get(requestIo); } public void setTrayIo(Short trayIo) { this.trayIo = trayIo; this.trayType = DevpTrayType.get(trayIo); } public void setLocIo(Short locIo) { this.locIo = locIo; this.locType = DevpLocType.get(locIo); } // 有物 private boolean loading; // 可入 private boolean inEnable; // 可出 private boolean outEnable; // 空板信号 private boolean emptyMk; // 满托盘 private boolean fullPlt; // 高 private boolean high; // 低 private boolean low; // 锁定标记 private boolean pakMk = true; @@ -88,9 +52,14 @@ // 入库暂存数 private Short inQty; // 隔壁站点(台车位置) private String nearbySta; //lfd入库印记 当stamp>=2时才入库 private Integer stamp = 0; //指令ID private Integer commandId; // 外形检测 ------------------------------------------------------------------------ @@ -140,26 +109,19 @@ } } public Boolean isPakReset(){ if (workNo == 0 && workType == DevpWorkType.BUSY && requestType != DevpRequestType.IN){ return true; } return false; } public BasDevp toSqlModel(){ BasDevp basDevp = new BasDevp(); basDevp.setDevNo(siteId); basDevp.setWrkNo(workNo.intValue()); basDevp.setAutoing(stateType == DevpStateType.AUTO?"Y":"N"); basDevp.setLoading(workType == DevpWorkType.BUSY?"Y":"N"); basDevp.setInEnable(requestType == DevpRequestType.IN?"Y":"N"); basDevp.setOutEnable(requestType == DevpRequestType.OUT?"Y":"N"); basDevp.setAutoing(autoing?"Y":"N"); basDevp.setLoading(loading?"Y":"N"); basDevp.setInEnable(inEnable?"Y":"N"); basDevp.setOutEnable(outEnable?"Y":"N"); basDevp.setLocType1((short) 0); // 高低类型{0:未知,1:低库位,2:高库位} basDevp.setLocType2((short) 0); // 宽窄类型{0:未知,1:窄库位,2:宽库位} basDevp.setLocType3((short) 0); // 轻重类型{0:未知,1:轻库位,2:重库位} basDevp.setLocType1(DevpLocType.get(locIo).id.shortValue()); // basDevp.setInQty(inQty !=null ?(int)inQty : 0); basDevp.setLocType1(high != low && low ? (short) 1 : (short) 2); basDevp.setInQty(inQty !=null ?(int)inQty : 0); return basDevp; } src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,6 +5,7 @@ import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; @@ -14,7 +15,7 @@ import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; @@ -42,8 +43,9 @@ private SiemensS7Net siemensS7Net; private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static boolean is = true; // public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ // // }}; public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ add(101);add(102);add(103);add(104); add(105);add(106);add(107);add(108); @@ -51,16 +53,20 @@ add(206);add(207);add(208);add(209);add(210); add(211);add(212); }}; // public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ // add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047); // add(2010);add(2011);add(2012);add(2013);add(2014);add(2015);add(2016);add(2017); // add(3010);add(3011);add(3012);add(3013);add(3014);add(3015);add(3016);add(3017); // }}; public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{ add(1);add(2);add(3);add(4); add(5);add(6);add(7);add(8); }}; public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{ add(106); add(107); add(159); }}; /** * 条码数量 */ private int barcodeSize = 8; private int barcodeSize = 6; /** * 入出库模式 @@ -83,8 +89,6 @@ switch (slave.getId()) { case 1: return staNos1; // case 2: // return staNos2; default: throw new CoolException("服务器异常"); } @@ -108,8 +112,8 @@ break; // 写数据 ID+目标站 case 2: writeD((StaProtocol)task.getData(),1); // log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); write((StaProtocol)task.getData()); log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; @@ -136,18 +140,15 @@ staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // 工作号 staProtocol.setStaNo((short) 0); // 目标站 staProtocol.setState((short) 0); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo((short) 0); staProtocol.setRequestIo((short) 0); staProtocol.setTrayIo((short) 0); staProtocol.setLocIo((short) 0); staProtocol.setBarcode("-"); staProtocol.setWeightIo(0.0); staProtocol.setMode((short) 0); staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && staProtocol.workType == DevpWorkType.IDLE) { if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } @@ -181,35 +182,91 @@ // updateIoMode(); ArrayList<Integer> staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*66)); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB107.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i*66 + 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 12)); // 目标站 staProtocol.setState(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 14)); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 16)); staProtocol.setRequestIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 18)); staProtocol.setTrayIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 20)); staProtocol.setLocIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 22)); staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*66 + 24,16, "UTF-8").trim()); // staProtocol.setWeightIo(siemensS7Net.getByteTransform().TransDouble(result.Content,i*66 + 40)); staProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 44)); staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 if (!staProtocol.isPakMk() && (staProtocol.workType == DevpWorkType.IDLE || staProtocol.isPakReset())) { staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //条码扫描器 ArrayList<Integer> barcodeList = BarcodeList; OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB107.840", (short) (barcodeList.size() * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeList.size(); i++) { Integer barcodeId = barcodeList.get(i); String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 ArrayList<Integer> staNoErrs = staNosErrList; int staNoErrsSize = staNoErrs.size(); OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB107.800", (short) (staNoErrsSize*8)); if (resultErr.IsSuccess){ for (int i = 0;i<3;i++){ Integer siteId = staNoErrs.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4)); if (resultErr2.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List<BasDevp> basDevps = new ArrayList<>(); @@ -217,6 +274,7 @@ StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); @@ -245,14 +303,14 @@ int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = null; OperateResult write1 = null; OperateResult write2 = null; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB100." + index*66, staProtocol.getWorkNo()); // 工作号 write = siemensS7Net.Write("DB108." + index*6, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (index*66+4), staProtocol.getStaNo()); // 目标站 write1 = siemensS7Net.Write("DB108." + (index*6+4), staProtocol.getStaNo().shortValue()); // 目标站 if(write.IsSuccess && write1.IsSuccess){ log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { @@ -274,114 +332,15 @@ } } private void writeD(StaProtocol staProtocol,Integer count)throws InterruptedException{ boolean reset = true; if (null == staProtocol) { return; } staProtocol = staProtocol.clone(); short oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if(writeWrk(staProtocol,1)){ int whileCount = 0; OperateResult write3 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1); if (write3.IsSuccess){ News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+1+"]"); Thread.sleep(100); do { OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100." + (index * 66 + 6), (short) 2); short mk = siemensS7Net.getByteTransform().TransInt16(result2.Content, 0); if (mk == 2) { OperateResult write5 = siemensS7Net.Write("DB100." + index * 66, 0); // 工作号 Thread.sleep(100); OperateResult write6 = siemensS7Net.Write("DB100." + (index * 66 + 4), (short) 0); // 目标站 Thread.sleep(100); OperateResult write4 = siemensS7Net.Write("DB100." + (index * 66 + 6), (short) 0); reset = false; if (write4.IsSuccess && write5.IsSuccess && write6.IsSuccess) { News.info("输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + "0,0,0" + "]"); OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100." + (index * 66), (short) 8); Integer wrkNo1 = siemensS7Net.getByteTransform().TransInt32(result1.Content, 0); short staNo1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 4); short mk1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 6); if (wrkNo1 != 0 || staNo1 != 0 || mk1 != 0) { whileCount++; News.info("复位失败,输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + "0,0,0" + "]"); } else { News.info("输送线复位完成"); break; } } } else if (reset && mk == 0) { OperateResult write7 = siemensS7Net.Write("DB100." + (index * 66 + 6), (short) 1); News.info("回读1失败,输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + "1" + "]"); Thread.sleep(100); whileCount++; } else { whileCount++; } } while (whileCount < 10); // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB107.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } }else { log.error("输送命令下发失败"+JSON.toJSONString(staProtocol)); } } private boolean writeWrk(StaProtocol staProtocol,Integer count)throws InterruptedException { if (null == staProtocol) { return false; } short oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); do { log.info("输送递归次数:" + count); OperateResult write1 = siemensS7Net.Write("DB100." + index * 66, staProtocol.getWorkNo().intValue()); // 工作号 Thread.sleep(100); OperateResult write2 = siemensS7Net.Write("DB100." + (index * 66 + 4), staProtocol.getStaNo()); // 目标站 if (write1.IsSuccess && write2.IsSuccess) { News.info("输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "]"); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100." + (index * 66), (short) 6); Integer wrkNo = siemensS7Net.getByteTransform().TransInt32(result.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(result.Content, 4); if (!(oriWrkNo == wrkNo) || oriStaNo != staNo) { if (count >= 5) { log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), count); return false; } count++; }else { return true; } } }while (count <=5); return true; } // // 更新入出库模式 // private void updateIoMode() throws InterruptedException { // if (this.ioModeOf2F != IoModeType.NONE) { // if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); // News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); // } // } // } /** * 心跳 src/main/java/com/zy/core/thread/SiemensDevpThread2.java
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