自动化立体仓库 - WCS系统
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Junjie
6 天以前 d2797a51caae78b762b3d88c29358568fa5a7383
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5个文件已修改
265 ■■■■■ 已修改文件
pom.xml 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 241 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/MainProcess.java 16 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 6 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/license.lic 补丁 | 查看 | 原始文档 | blame | 历史
pom.xml
@@ -200,7 +200,7 @@
    </dependencies>
    <build>
        <finalName>jdzwcs</finalName>
        <finalName>ynwcs</finalName>
        <plugins>
            <plugin>
                <groupId>org.springframework.boot</groupId>
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -7,7 +7,6 @@
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.controller.CrnController;
import com.zy.asrs.controller.OpenController;
import com.zy.asrs.controller.SiteController;
import com.zy.asrs.domain.enums.TaskStatusType;
import com.zy.asrs.domain.enums.WorkNoType;
@@ -15,7 +14,6 @@
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.Result;
import com.zy.asrs.entity.param.StorageEscalationParam;
import com.zy.asrs.entity.param.TaskOverToWms;
import com.zy.asrs.mapper.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.CommandUtils;
@@ -30,27 +28,22 @@
import com.zy.core.model.CrnSlave;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.CommandPackage;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StaProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.BarcodeThread;
import com.zy.core.thread.SiemensDevpThread;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import lombok.Synchronized;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Async;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.io.IOException;
import java.util.*;
import java.util.concurrent.CompletableFuture;
/**
 * 立体仓库WCS系统主流程业务
@@ -113,116 +106,6 @@
    private CrnController crnController;
    @Autowired
    private SiteController siteController;
    @Synchronized
    public void shiftTargetToCyclePoint() throws IOException, InterruptedException {
        try {
            for (DevpSlave devp : slaveProperties.getDevp()) {
                for (DevpSlave.Sta outSta : devp.getOutSta()) {
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                    if (devpThread == null) {
                        continue;
                    }
                    StaProtocol staProtocol = getClonedStation(devpThread, outSta.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    }
                    // 获取其他相关站点
                    StaProtocol staProtocol1 = getClonedStation(devpThread, 1001);
                    StaProtocol staProtocol2 = getClonedStation(devpThread, 1002);
                    StaProtocol staProtocol3 = getClonedStation(devpThread, 1003);
                    StaProtocol staProtocol4 = getClonedStation(devpThread, 1004);
                    StaProtocol staProtocol6 = getClonedStation(devpThread, 111);
                    boolean result = false;
                    switch (outSta.getStaNo()) {
                        case 105:
                            result = (staProtocol1 != null && staProtocol1.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 105);
                            break;
                        case 107:
                            result = (staProtocol2 != null && staProtocol2.isLoading());
                            break;
                        case 109:
                            result = (staProtocol3 != null && staProtocol3.isLoading());
                            break;
                        case 110:
                            result = ((staProtocol4 != null && staProtocol4.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 110) ||
                                    (staProtocol6 != null && staProtocol6.isLoading() && staProtocol.isLoading() && staProtocol.getStaNo() == 111));
                            break;
                        default:
                            break;
                    }
                    if (result) {
                        if (staProtocol.getSiteId() == 107 || staProtocol.getSiteId() == 109) {
                            StaProtocol staProtocol5 = getClonedStation(devpThread, staProtocol.getSiteId() - 1);
                            if (staProtocol5 != null && (staProtocol5.isLoading() && (staProtocol5.getStaNo() == 107 || staProtocol5.getStaNo() == 109))) {
                                short workNo = staProtocol5.getWorkNo();
                                staProtocol5.setWorkNo(workNo);
                                staProtocol5.setStaNo((short) 112);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol5));
                            }
                        } else {
                            if(staProtocol.isLoading() && (staProtocol.getStaNo() == 105 || staProtocol.getStaNo() == 110 ||  staProtocol.getStaNo() == 111)){
                                short workNo = staProtocol.getWorkNo();
                                staProtocol.setWorkNo(workNo);
                                staProtocol.setStaNo((short) 112);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
                            }
                        }
                    }
                }
            }
        } catch (Exception e) {
            log.error("shiftTargetToCyclePoint error", e);
        }
    }
    /**
     * 获取站点并克隆
     */
    private StaProtocol getClonedStation(DevpThread devpThread, int staNo) {
        StaProtocol staProtocol = devpThread.getStation().get(staNo);
        return (staProtocol != null) ? staProtocol.clone() : null;
    }
    // 112循环站点至出库站
    public synchronized void shiftCyclePointToTarget() throws IOException, InterruptedException {
        try {
            for (DevpSlave devp : slaveProperties.getDevp()) {
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if (devpThread == null) {
                    continue;
                }
                StaProtocol staProtocol = devpThread.getStation().get(112);
                if (staProtocol.getStaNo() != 112 || staProtocol.getWorkNo() == 0 || !staProtocol.isLoading() || staProtocol.getWorkNo() > 9000 || staProtocol.getWorkNo() < 6000) {
                    continue;
                }
                // 查询任务信息
                TaskWrk taskWrk = taskWrkMapper.selectStaWorking(Integer.valueOf(staProtocol.getWorkNo()));
                if (taskWrk == null || taskWrk.getWrkNo() < 6001 || taskWrk.getWrkNo() > 9000) {
                    continue;
                }
                short workNo = staProtocol.getWorkNo();
                // 再写入目标站点
                staProtocol.setWorkNo(workNo);
                staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
                Thread.sleep(200);
                log.info("Shifted from cycle station 112 to target {}, workNo: {}", taskWrk.getTargetPoint(), workNo);
            }
        } catch (Exception e) {
            log.error("shiftCyclePointToTarget error", e);
        }
    }
    public synchronized void generateStoreWrkFile1() throws IOException, InterruptedException {
        try {
@@ -1404,65 +1287,6 @@
//        }
//    }
    //agv取放货任务完成
    public synchronized void autoCompleteAGV() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        try {
            Thread.sleep(500);
        } catch (Exception e) {
        }
        for (BasDevp basDevp : basDevps) {
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
            StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }
            if (basDevp.getWrkNo() != 0) {
                if (basDevp.getAgvTargetPick() != 0) {//取货
                    staProtocol.setAgvTypeSign((short) 0);
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
                boolean sign = true;
                if (basDevp.getAgvTargetPlace() != 0) {
                    sign = false;
                    basDevp.setAgvTargetPlace(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short) 3);//1
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            } else {
                if (basDevp.getAgvTargetPlace() != 0) {
                    if (basDevp.getLoading().equals("Y")) {
                        staProtocol.setAgvTypeSign((short) 1);
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    } else {
                        log.error("AGV放货完成但输送线无物,复位信号 ===>> [staNo:{}] [basDevp:{}]", basDevp.getDevNo(), basDevp);
                        basDevp.setAgvTargetPlace(0);
                        basDevpService.updateById(basDevp);
                        staProtocol.setAgvTypeSign((short) 3);//1
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    }
                }
                if (basDevp.getAgvTargetPick() != 0) {
                    basDevp.setAgvTargetPick(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short) 2);//0
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            }
        }
    }
    public synchronized void autoCompleteTask() {
        List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask();
        for (TaskWrk taskWrk : taskWrks) {
@@ -1510,71 +1334,6 @@
                locMastService.updateById(locMast);
            }
        }
    }
    public synchronized String CrnStartRunning(TaskWrk taskWrk) {
        String tasktype = null;
        switch (taskWrk.getIoType()) {
            case 1:
                tasktype = "RK";
                break;
            case 2:
                tasktype = "CK";
                break;
            case 3:
                tasktype = "YK";
                break;
            default:
                tasktype = "未知";
        }
        Map<String, Object> map = new HashMap<>();
        map.put("x-api-key", "7a15b5db-29b6-552c-8cff-0cfec3756da2");
        TaskOverToWms taskOverToWms = new TaskOverToWms();
        taskOverToWms.setFeedbackFrom("WCS"); //来源
        taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识
        taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号
        taskOverToWms.setTaskType(tasktype); // 任务类型
        taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码
        if (taskWrk.getIoType() == 1 || taskWrk.getIoType() == 3) {
            taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码
            taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位
        } else if (taskWrk.getIoType() == 2) {
            Map<Integer, String> map1 = new HashMap<>();
            map1.put(102, "J-1101");
            map1.put(106, "J-1103");
            map1.put(110, "J-1105");
            map1.put(114, "J-1107");
            map1.put(118, "J-1109");
            map1.put(122, "J-1111");
            map1.put(305, "H-1101");
            map1.put(405, "G-1101");
            taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码
            taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位
        }
        taskOverToWms.setTaskStatus("executing"); //任务状态
        String response = null;
        try {
            response = new HttpHandler.Builder()
                    .setHeaders(map)
                    .setUri(wmsUrl)
                    .setPath("wcsManager/wcsInterface/taskStatusFeedback")
                    .setJson(JSON.toJSONString(taskOverToWms))
                    .build()
                    .doPost();
        } catch (Exception e) {
            log.error("堆垛机任务完成,请求wms任务完成接口失败");
        }
        apiLogService.save("堆垛机开始运行"
                , wmsUrl + "wcsManager/wcsInterface/taskStatusFeedback"
                , null
                , "127.0.0.1"
                , JSON.toJSONString(taskOverToWms)
                , response
                , true
        );
        return response;
    }
    private TaskWrk createTask1(Result result, String barcode) {
src/main/java/com/zy/core/MainProcess.java
@@ -9,7 +9,6 @@
import org.springframework.stereotype.Component;
import javax.annotation.PreDestroy;
import java.util.ArrayList;
/**
 * WCS主流程
@@ -59,22 +58,7 @@
                    // 堆垛机异常信息记录
                    mainService.recCrnErr();
                    // 入库  ===>> 空栈板初始化入库,叉车入库站放货
//                    mainService.storeEmptyPlt();
//                    mainService.outOfDevp();
                    // 其他  ===>> // 入出库模式切换函数
                    //环形循环函数
//                    mainService.shiftTargetToCyclePoint();
//                    mainService.shiftCyclePointToTarget();
                    i++;
                    if (i > 2) {
                        //环形循环函数
                        mainService.shiftTargetToCyclePoint();
                        mainService.shiftCyclePointToTarget();
                        i = 0;
                    }
                    //自动派发任务
   //                 mainService.autoDistribute();
src/main/resources/application.yml
@@ -8,7 +8,7 @@
    name: @pom.build.finalName@
  datasource:
    driver-class-name: com.microsoft.sqlserver.jdbc.SQLServerDriver
    url: jdbc:sqlserver://10.10.10.220:1433;databasename=rywxasrs
    url: jdbc:sqlserver://192.168.4.42:1433;databasename=czbrasrs
    username: sa
    password: sa@123
  mvc:
@@ -27,7 +27,7 @@
#    field-strategy: 0
logging:
  path: /stock/out/@pom.build.finalName@/logs
  path: ./stock/out/@pom.build.finalName@/logs
super:
  pwd: xltys1995
@@ -37,7 +37,7 @@
#License相关配置
license:
  subject: jdzwcs
  subject: ynhfwcs
  publicAlias: publicCert
  storePass: public_zhongyang_123456789
  licensePath: license.lic
src/main/resources/license.lic
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