联调

dubin

2 天以前 ccc39836716ba323c946cddc78a62049731ebb46

联调

 src/main/java/com/zy/asrs/controller/SiteController.java

@@ -145,7 +145,16 @@
                    vo.setPakMk(staProtocol.isPakMk()?"Y":"N");       // 需求1
                    vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N");     // 空板信号
                    vo.setStaNo(staProtocol.getStaNo());                // 目标站
                    vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高");     //高低库位
                    if (staProtocol.isHigh()){
                        vo.setLocType1("超高库位");
                    }else if (staProtocol.isLow()){
                        vo.setLocType1("高库位");
                    }else if (staProtocol.isMid()){
                        vo.setLocType1("中库位");
                    }else if (staProtocol.isLower()){
                        vo.setLocType1("低库位");
                    }
//                    vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高");     //高低库位
                    return R.ok().add(vo);
                }
            }

 src/main/java/com/zy/asrs/mapper/LocMastMapper.java

@@ -33,7 +33,7 @@

    LocMast queryDemoSourceLoc(@Param("crnNo") Integer crnNo);

    LocMast queryDemoLoc(@Param("crnNo") Integer crnNo);
    LocMast queryDemoLoc(@Param("crnNo") Integer crnNo,@Param("locType1") Short locType1);

    @Select("select count(*) as count from asr_loc_mast where 1=1 and loc_sts = 'O' and loc_type1 = #{locType1} and crn_no = #{crnNo}")
    Integer selectEmptyLocCount(@Param("locType1") Short locType1, @Param("crnNo") Integer crnNo);

 src/main/java/com/zy/asrs/service/LocMastService.java

@@ -37,7 +37,7 @@
     * @param crn
     * @return
     */
    LocMast queryDemoLoc(Integer crn);
    LocMast queryDemoLoc(Integer crn,short locType1);

    /**
     * 检查当前库位所属巷道的空库位数量

 src/main/java/com/zy/asrs/service/impl/LocMastServiceImpl.java

@@ -45,8 +45,8 @@
    }

    @Override
    public LocMast queryDemoLoc(Integer crn) {
        return this.baseMapper.queryDemoLoc(crn);
    public LocMast queryDemoLoc(Integer crn,short locType1) {
        return this.baseMapper.queryDemoLoc(crn,locType1);
    }

    @Override

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -106,7 +106,8 @@
    @Value("${wcs-slave.isToOrigin}")
    private boolean isToOrigin;

    public Integer wrkNo = 10000;
    public Integer wrkNo = 9998;
    public Integer emptyWrkNo = 9999;

    /**
     * 组托
@@ -156,7 +157,7 @@
                    errMsg = "右超限";
                    back = true;
                }
                if (!back && staProtocol.getWeight() > 15000) {
                if (!back && staProtocol.isWeightErr()) {
                    errMsg = "超重或未读取";
                    back = true;
                }
@@ -164,17 +165,10 @@
                    errMsg = "扫码失败";
                    back = true;
                }
//                if (!back && staProtocol.getWeight() == 0.0) {
//                    errMsg = "重量获取失败";
//                    back = true;
//                }

//                News.info("{}重量", staProtocol.getWeight());

                // 退回
                if (back) {
                if (back && !staProtocol.isEmptyMk()) {
                    log.info("errmsg: " + errMsg);
//                        News.warn("扫码入库失败，{}入库站因{}异常，托盘已被退回", inSta.getStaNo(), errMsg);
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));

                    if (!staProtocol.isLoading()) {
@@ -183,40 +177,34 @@
                    if (!staProtocol.isPakMk()) {
                        continue;
                    }
                    staProtocol.setWorkNo(wrkNo);//退回 工作号:10000
                    if (!staProtocol.isInEnable()){
                        continue;
                    }
                    staProtocol.setWorkNo(wrkNo);//退回 工作号:9998
                    News.info("{}PLC入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg, wrkNo);
//                    wrkNo++;
                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发1：" + wrkNo + "," + inSta.getBackSta());
                    log.error("输送线下发（入库）：" + wrkNo + "," + inSta.getBackSta());
                    break;//超限托盘退回不生成工作档
                }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) {
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && staProtocol.isPakMk() && staProtocol.getWorkNo() > 9990) {
                    if (Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);

                        staProtocol.setWorkNo(wrkNo);
                        News.info("{}barcode入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg, wrkNo);
//                        wrkNo++;
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发1：" + wrkNo + "," + inSta.getBackSta());
                        log.error("输送线下发（入库）：" + wrkNo + "," + inSta.getBackSta());
                        continue;
                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
//                        int wrkNo1 = basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo()));
//                        if (wrkNo1 != 0){
//                            if (ledThread != null) {
//                                News.error(methodName + ":扫码失败，请重试");
//                            }
//
//                        }
                        News.error(barcode + "条码已存在状态为（ 2.设备上走 ）的数据,请查看WCS输送线界面,工作号={}", wrkMast.getWrkNo());
                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, barcode + "条码已存在状态为（ 2.设备上走 ）的任务,工作号=" + wrkMast.getWrkNo()));
                        staProtocol.setWorkNo(wrkMast.getWrkNo());
@@ -227,24 +215,6 @@
                            throw new CoolException("更新plc站点信息失败");
                        }
                        continue;
//                        barcodeThread.setBarcode("");
//                        staProtocol.setWorkNo(wrkMast.getWrkNo());
//                        staProtocol.setStaNo(RouteUtils.SouStaEnd(null,wrkMast.getSourceStaNo()));
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        log.info("输送线下发(存在设备上走的工作档，直接下发！))："+wrkMast.getWrkNo()+","+wrkMast.getStaNo());
//
//                        ledThread.errorReset();
//                        log.info("组托请求后LED错误清除");
//
//                        if (!result) {
//                            News.error(methodName + ":更新plc站点信息失败");
//                            log.error("输送线下发(存在设备上走的工作档，直接下发！)==>更新plc站点信息失败");
//
////                            throw new CoolException("更新plc站点信息失败");
//                            continue;
//                        }

                    }
                    WrkMast checkPick = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode).in("io_type", 107, 103, 57));
                    if (!Cools.isEmpty(checkPick)) {
@@ -254,7 +224,18 @@
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);

                        SearchLocParam param = new SearchLocParam();
                        locTypeDto.setLocType1((short) 1);
                        if (staProtocol.isHigh()){
                            locTypeDto.setLocType1((short) 6);
                        }else if (staProtocol.isLow()){
                            locTypeDto.setLocType1((short) 5);
                        }else if (staProtocol.isMid()){
                            locTypeDto.setLocType1((short) 2);
                        }else if (staProtocol.isLower()){
                            locTypeDto.setLocType1((short) 1);
                        }else{
                            throw new CoolException("库位类型错误");
                        }
//                        locTypeDto.setLocType1((short) 1);
                        param.setBarcode(barcode);
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
@@ -266,11 +247,11 @@
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo(dto.getWorkNo());
                            //staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo()));
//                            staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo()));
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("输送线下发2：" + dto.getWorkNo() + "," + dto.getStaNo());
                            log.error("输送线下发（入库）：" + dto.getWorkNo() + "," + dto.getStaNo());

                            ledThread.errorReset();
                            log.error("组托请求后LED错误清除");
@@ -282,42 +263,17 @@
                            }
                        } else {
                            if (jsonObject.getString("msg").equals("工作档已存在")) {

                                //工作档已存在    再次进去
//                                wrkMast = wrkMastMapper.selectPakInStepBarcode(barcode);
//                                if (wrkMast != null) {
//                                    barcodeThread.setBarcode("");
//                                    staProtocol.setWorkNo(9999);
//                                    //staProtocol.setWorkNo(wrkMast.getWrkNo());
//                                    //staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo()));
//                                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
//                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
//                                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    log.error("输送线下发2：" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo());
//                                    ledThread.errorReset();
//                                    log.error("组托请求后LED错误清除");
//                                    if (!result) {
//                                        News.error(methodName + ":更新plc站点信息失败");
//
//                                        throw new CoolException("更新plc站点信息失败");
//                                    }
//                                }

                                continue;
                            }
                            staProtocol.setWorkNo(wrkNo);
//                            wrkNo++;
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("输送线下发2：" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo());

//                            if (ledThread != null) {
                            log.error("输送线下发（入库）：" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo());
                            String errorMsg = jsonObject.getString("msg");
                            if (!Cools.isEmpty(errorMsg)) {
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
//                            }
                            News.error(methodName + ":请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }

@@ -354,7 +310,7 @@
                    staProtocol = staProtocol.clone();
                }

//                // 入出库模式判断
                // 入出库模式判断
                if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) {
                    continue;
                }
@@ -407,11 +363,11 @@
            // 遍历拣料入库口
            for (DevpSlave.Sta pickSta : devp.getPickSta()) {
                // 获取条码扫描仪信息
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
//                if (barcodeThread == null) {
//                    continue;
//                }
//                String barcode = barcodeThread.getBarcode();
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                // 获取拣料入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());

@@ -422,106 +378,79 @@
                    continue;
                }
                // 尺寸检测异常
//                boolean back = false;
//                String errMsg = "";
//                if (!back && staProtocol.isFrontErr()) {
//                    errMsg = "前超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isBackErr()) {
//                    errMsg = "后超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isHighErr()) {
//                    errMsg = "高超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isLeftErr()) {
//                    errMsg = "左超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isRightErr()) {
//                    errMsg = "右超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isWeightErr()) {
//                    errMsg = "超重";
//                    back = true;
//                }
//                if (!back && staProtocol.isBarcodeErr()) {
//                    errMsg = "扫码失败";
//                    back = true;
//                }
//                if(staProtocol.getSiteId() > 400){
//                    back = false;
//                }

                // 退回
//                if (back) {
//                    log.info("errmsg: " + errMsg);
//                        News.warn("扫码入库失败，{}入库站因{}异常，托盘已被退回", inSta.getStaNo(), errMsg);
//                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errMsg));
//                    if (!staProtocol.isLoading()) {
//                        continue;
//                    }
//                    if (!staProtocol.isPakMk()) {
//                        continue;
//                    }
//                    staProtocol.setWorkNo(wrkNo);
//                    News.info("{}入库回退：{}，任务号：{}", pickSta.getStaNo(), errMsg, wrkNo);
//                    wrkNo++;
//                    staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                    devpThread.setPakMk(staProtocol.getSiteId(), false);
//                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                    log.error("输送线下发1：" + 9999 + "," + pickSta.getBackSta());
//                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
//
//                    // led 异常显示
//                    if (ledThread != null) {
//                        MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errMsg));
//                    }
//                    continue;
//                }
//                if(staProtocol.getSiteId() < 400){
//                    if (!Cools.isEmpty(barcode)) {
//                        News.infoNoLog("" + mark + " - 1" + " - {}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
//                        if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                            continue;
//                        }
//                    } else {
//                        continue;
//                    }
//
//
//                    if (!Cools.isEmpty(barcode)) {
//                    News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
//                        if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                            continue;
//                        }
//                    } else {
//                        continue;
//                    }
//
//                }


                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                boolean back = false;
                String errMsg = "";
                if (staProtocol.isFrontErr()) {
                    errMsg = "前超限";
                    back = true;
                }
                if (!back && staProtocol.isBackErr()) {
                    errMsg = "后超限";
                    back = true;
                }
                if (!back && staProtocol.isHighErr()) {
                    errMsg = "高超限";
                    back = true;
                }
                if (!back && staProtocol.isLeftErr()) {
                    errMsg = "左超限";
                    back = true;
                }
                if (!back && staProtocol.isRightErr()) {
                    errMsg = "右超限";
                    back = true;
                }
                if (!back && staProtocol.isWeightErr()) {
                    errMsg = "超重";
                    back = true;
                }
                if (!back && staProtocol.isBarcodeErr()) {
                    errMsg = "扫码失败";
                    back = true;
                }

                // 入出库模式判断
//                if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }

                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) {
                    News.warnNoLog("" + mark + " - 0" + " - 开始执行");
//                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
//                    if(staProtocol.getSiteId() > 400){
//                        wrkMast = wrkMastMapper.selectPickStep3(staProtocol.getWorkNo());
//                    }
//                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                // 退回
                if (back & !staProtocol.isEmptyMk()) {
                    log.info("errmsg: " + errMsg);
                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errMsg));
                    if (!staProtocol.isLoading()) {
                        continue;
                    }
                    if (!staProtocol.isPakMk()) {
                        continue;
                    }
                    if (!staProtocol.isInEnable()) {
                        continue;
                    }
                    staProtocol.setWorkNo(wrkNo);
                    News.info("{}盘点/拣料入库回退：{}，任务号：{}", pickSta.getStaNo(), errMsg, wrkNo);
                    staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发（盘点/拣料）：" + wrkNo + "," + pickSta.getBackSta());
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());

                    // led 异常显示
                    if (ledThread != null) {
                        MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errMsg));
                    }
                    continue;
                }
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && !staProtocol.isEmptyMk()) {
                    if (Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);

                        staProtocol.setWorkNo(wrkNo);
                        News.info("{}barcode盘点/拣料回退：{}，任务号：{}", pickSta.getStaNo(), errMsg, wrkNo);
                        staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发（盘点/拣料）：" + wrkNo + "," + pickSta.getBackSta());
                        continue;
                    }
                    News.warnNoLog("" + mark + " - 0" + " - 盘点/拣料开始执行");
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
@@ -529,27 +458,17 @@
                    if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) {
                        continue;
                    }

                    // 拣、盘、并 作业站转换
//                    int stnNo = 0;
//                    if (wrkMast.getStaNo() == 109) {
//                        stnNo = 127;
//                    } else if (wrkMast.getStaNo() == 113) {
//                        stnNo = 128;
//                    } else {
//                        log.error("{}号任务数据异常！", wrkMast.getWrkNo());
//                    }
                    // 获取目标站
                    Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>().eq("type_no", wrkMast.getIoType() - 50).eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
                            .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
                    StaDesc staDesc = staDescService.selectOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
//                        News.error("" + mark + " - 2" + " - 入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
//                        staProtocol.setWorkNo(wrkNo++);
//                        staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue() - (short) 1));
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        log.error("输送线下发4：" + 9989 + "," + (pickSta.getStaNo().shortValue() - (short) 1));
                        News.error("" + mark + " - 2" + " - 盘点/拣料入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
                        staProtocol.setWorkNo(wrkNo);
                        staProtocol.setStaNo((pickSta.getStaNo().shortValue()));
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发（盘点/拣料）：" + wrkNo + "," + (pickSta.getStaNo()));
                        //LED
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                        // led 异常显示
@@ -602,12 +521,12 @@

                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
//                    if(staProtocol.getSiteId() < 400){

                    staProtocol.setStaNo(Short.valueOf(wrkMast.getStaNo().toString()));
//                    }

                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发5：" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo());
                    log.error("输送线下发（盘点/拣料）：" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo());
                    if (!result) {
                        News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
                    }
@@ -2360,6 +2279,9 @@
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
                //获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode());
                String barcode = barcodeThread.getBarcode();
                // 获取空板入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
@@ -2377,11 +2299,47 @@
                if (!staProtocol.isLoading()) {
                    continue;
                }
                boolean back = false;
                String errMsg = "";
                if (staProtocol.isBarcodeErr()) {
                    errMsg = "扫码失败";
                    back = true;
                }
                if (back && staProtocol.isEmptyMk()) {
                    log.info("errmsg: " + errMsg);
                    MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errMsg));

                    if (!staProtocol.isLoading()) {
                        continue;
                    }
                    if (!staProtocol.isPakMk()) {
                        continue;
                    }
                    if (!staProtocol.isInEnable()){
                        continue;
                    }
                    staProtocol.setWorkNo(emptyWrkNo);//退回 工作号:9999
                    News.info("{}PLC空板入库回退：{}，任务号：{}", emptyInSta.getStaNo(), errMsg, emptyWrkNo);
                    staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发（空板）：" + emptyWrkNo + "," + emptyInSta.getBackSta());
                    break;//超限托盘退回不生成工作档
                }
                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isEmptyMk() && staProtocol.isPakMk() && (staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() > 9700)) {
                    News.warnNoLog("" + mark + " - 0" + " - 开始执行：空栈板初始化入库,叉车入库站放货");
                    if (Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}号条码扫描器检测条码信息：{}", emptyInSta.getBarcode(), barcode);

                        staProtocol.setWorkNo(wrkNo);
                        News.info("{}barcode入库回退：{}，任务号：{}", emptyInSta.getStaNo(), emptyInSta, wrkNo);
                        staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发（空板）：" + wrkNo + "," + emptyInSta.getBackSta());
                        continue;
                    }
                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        SearchLocParam param = new SearchLocParam();
@@ -2389,6 +2347,7 @@
                        param.setIoType(10);
                        param.setSourceStaNo(emptyInSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        param.setBarcode(barcode);
                        String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/pakin/loc/v1").setJson(JSON.toJSONString(param)).build().doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
@@ -2400,7 +2359,7 @@
                            //staProtocol.setStaNo(staProtocol.getSiteId().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("输送线下发6：" + dto.getWorkNo() + "," + staProtocol.getSiteId());
                            log.error("输送线下发（空板）：" + dto.getWorkNo() + "," + staProtocol.getSiteId());
                            if (!result) {
                                News.errorNoLog("" + mark + " - 1" + " - 更新plc站点信息失败");
                                throw new CoolException("更新plc站点信息失败");
@@ -2421,22 +2380,12 @@
//                                ledThread.errorReset();
                            }
                        } else {
//                            staProtocol.setWorkNo(wrkNo++);
//                            staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                News.errorNoLog(""+mark+" - 2"+" - 更新plc站点信息失败");
//                                throw new CoolException("更新plc站点信息失败");
//                            }
//
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg));
                                }
                            }
//                            News.error(""+mark+" - 3"+" - 请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
@@ -2845,7 +2794,7 @@
                }

                // 只有当堆垛机空闲 并且 无任务时才继续执行
                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getTaskNoTwo() == 0) {
                    // 获取移库工作档信息
                    WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
                    if (null != wrkMast) {
@@ -2853,11 +2802,13 @@
                    }

                    LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                    LocMast loc = locMastService.queryDemoLoc(crn.getId());
                    if (null == sourceLoc || null == loc) {
                    if (sourceLoc == null){
                        continue;
                    }

                    LocMast loc = locMastService.queryDemoLoc(crn.getId(),sourceLoc.getLocType1());
                    if (null == loc) {
                        continue;
                    }
                    String sourceLocNo = sourceLoc.getLocNo();
                    String locNo = loc.getLocNo();

@@ -2881,6 +2832,7 @@
                    wrkMast.setLinkMis("N");
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    wrkMast.setPltType(2);//固定2号工位移库
                    int res = wrkMastMapper.insert(wrkMast);
                    if (res == 0) {
                        throw new CoolException("保存工作档失败");
@@ -3855,7 +3807,7 @@
                crnCommand.setTaskNo((short) 9999); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
//                    crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式:  堆垛机移动
                crnCommand.setTaskMode(CrnTaskModeType.X_MOVE);//余姚锐麒回原点任务模式:  站位转移
                crnCommand.setTaskMode(CrnTaskModeType.XY_MOVE);//余姚锐麒回原点任务模式:  站位转移
                crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                crnCommand.setSourcePosY((short) 1);     // 源库位列
                crnCommand.setSourcePosZ((short) 1);     // 源库位层

 src/main/java/com/zy/core/model/protocol/StaProtocol.java

@@ -40,12 +40,18 @@
    // 满托盘
    private boolean fullPlt;

    // 高
    // 超高库位
    private boolean high;

    // 低
    // 高库位
    private boolean low;

    //中库位
    private boolean mid;

    //低库位
    private boolean lower;

    // 锁定标记
    private boolean pakMk = true;


 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -61,11 +61,11 @@


    public static final ArrayList<Integer> staNosErrList1 = new ArrayList<Integer>() {{
        add(1005);
        add(1006);
    }};

    public static final ArrayList<Integer> staNoWeight1 = new ArrayList<Integer>() {{
        add(1005);
        add(1006);
    }};


@@ -254,9 +254,12 @@
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setHigh(status[6]);     // 高库位
                staProtocol.setLow(status[7]);      // 低库位
                staProtocol.setHigh(status[6]);     // 超高库位
                staProtocol.setLow(status[7]);      // 高库位

                status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 7, 1);
                staProtocol.setMid(status[0]);     // 中库位
                staProtocol.setLower(status[1]);      // 低库位
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }

 src/main/resources/application.yml

@@ -133,7 +133,7 @@
    ip: 192.168.7.241
    port: 5005
    devpPlcId: ${wcs-slave.devp[0].id}
    staArr: 1004
    staArr: 1006
    crnId: 1
#  # LED2
  led[1]:

 src/main/resources/mapper/LocMastMapper.xml

@@ -67,7 +67,7 @@
    </select>

    <select id="queryDemoLoc" resultMap="BaseResultMap">
        select top 1 * from asr_loc_mast where crn_no = #{crnNo} and loc_sts = 'O'
        select top 1 * from asr_loc_mast where crn_no = #{crnNo} and loc_sts = 'O' and loc_type1 = #{locType1}
        ORDER BY NEWID()
    </select>