#

Junjie

昨天 90acb0ad1372bde74a306b47ec108ddea36fccc9

#

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -269,280 +269,6 @@
        }
    }

    public synchronized void generateStoreWrkFile() throws IOException, InterruptedException {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                // 遍历入库口
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    // 获取入库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                    StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    Short workNo = staProtocol.getWorkNo();
                    Short stano = staProtocol.getStaNo();

                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (!back && staProtocol.isWeightErr()) {
                        errMsg = "超重";
                        back = true;
                    }
                    if (!back && staProtocol.isBarcodeErr()) {
                        errMsg = "扫码失败";
                        back = true;
                    }
                    // 退回
                    if (back) {
                        if (stano == inSta.getBackSta().shortValue()) {
                            continue;
                        }
                        if (workNo == 0 && stano == 0) {
                            continue;
                        }
                        if (!staProtocol.isPakMk()) {
                            continue;
                        }
//                        News.warn("扫码入库失败，{}入库站因{}异常，托盘已被退回", inSta.getStaNo(), errMsg);
                        staProtocol.setWorkNo(workNo);
                        staProtocol.setStaNo(inSta.getStaNo().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                        if (taskWrk != null) {
                            taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                            taskWrkMapper.updateById(taskWrk);
                        }
                        continue;
                    }
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo >= 9899)
                            && staProtocol.isPakMk()) {
                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        if (barcodeThread == null) {
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        if (!Cools.isEmpty(barcode) && !barcode.equals("99999999")) {
                            // 请求wms接口，获取工作号和目标库位
                            ToWmsDTO toWmsDTO = new ToWmsDTO(barcode, staProtocol.getSiteId(), staProtocol.isHigh() ? 2 : 1);
                            TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode));
                            if (!Cools.isEmpty(taskWrk1)) {
                                log.info("托盘码：" + barcode + "任务档存在");
                                if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) {
                                    StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                            .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                    if (Cools.isEmpty(staDesc)) {
                                        log.info("托盘码：" + barcode + "任务档存在");
                                        return;
                                    } else {
                                        staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                }
                                return;
                            }
                            HashMap<String, Object> headParam = new HashMap<>();
                            headParam.put("Content-Type", "application/json");
                            System.out.println(JSON.toJSONString(toWmsDTO));
                            String response;
                            try {
                                response = new HttpHandler.Builder()
                                        // .setHeaders(headParam)
                                        .setUri(wmsUrl)
                                        .setPath(inboundTaskApplyPath)
                                        .setJson(JSON.toJSONString(toWmsDTO))
                                        .build()
                                        .doPost();
                            } catch (Exception e) {
                                log.error("请求入库调用接口失败");
                                log.error("异常信息打印：" + e);
                                try {
                                    BasDevp basDevp = basDevpService.selectById(inSta.getStaNo());
                                    if (Cools.isEmpty(basDevp)) {
                                        log.error("站点号异常" + inSta.getStaNo());
                                    } else if (basDevp.getStaErr() != 0) {
                                        basDevp.setStaErr(2);
                                        basDevpService.updateById(basDevp);
                                    }
                                } catch (Exception e1) {
                                    // 退回
                                    log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1);
                                }
                                staProtocol.setWorkNo((short) 9999);
                                staProtocol.setStaNo(inSta.getStaNo().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
//                                    if (taskWrk != null) {
//                                        taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
//                                        taskWrkMapper.updateById(taskWrk);
//                                    }
                                continue;
                            }

                            JSONObject jsonObject = JSON.parseObject(response);
                            log.info("入库请求参数{}" + JSON.toJSONString(toWmsDTO));
                            log.info("入库请求返回参数{}" + JSON.toJSONString(response));
                            if (jsonObject.getInteger("code").equals(200) && !Cools.isEmpty(jsonObject.get("data").toString())) {
                                GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
                                try {
                                    BasDevp basDevp = basDevpService.selectById(inSta.getStaNo());
                                    if (Cools.isEmpty(basDevp)) {
                                        log.error("站点号异常1" + inSta.getStaNo());
                                        throw new CoolException("站点号异常1,未查询到站点信息" + inSta.getStaNo());
                                    }
                                    Integer staNoCrnNo = Utils.StaNoCrnNo(inSta.getStaNo());
                                    if (staNoCrnNo == 0) {
                                        basDevp.setStaErr(1);
                                        basDevpService.updateById(basDevp);
                                        log.error("站点号异常2" + inSta.getStaNo());
                                        throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo());
                                    } else {
                                        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                                .eq("crn_no", staNoCrnNo.longValue())
                                                .eq("loc_no", getWmsDto.getLocNo()));
                                        if (Cools.isEmpty(locMast)) {
                                            basDevp.setStaErr(1);
                                            basDevpService.updateById(basDevp);
                                            log.error("站点号异常3" + inSta.getStaNo());
                                            throw new CoolException("站点号异常3：此巷道不存在目标库位" + inSta.getStaNo());
                                        }
                                    }
                                } catch (Exception e) {
//                                    log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e);
                                    // 退回
                                    log.error("扫码检测程序异常" + inSta.getStaNo() + errMsg);
                                    log.error("扫码检测程序异常,异常信息" + e);

                                    staProtocol.setWorkNo((short) 9999);
                                    staProtocol.setStaNo(inSta.getStaNo().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
//                                    if (taskWrk != null) {
//                                        taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
//                                        taskWrkMapper.updateById(taskWrk);
//                                    }
                                    continue;
                                }
                                //查看该库位是否为空库位
                                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_sts", "O")
                                        .eq("loc_no", getWmsDto.getLocNo()));
                                if (Cools.isEmpty(locMast)) {
                                    try {
                                        HashMap<String, Object> headParam1 = new HashMap<>();
                                        headParam1.put("taskNo", getWmsDto.getTaskNo());
                                        headParam1.put("status", 6);
                                        headParam1.put("ioType", 1);
                                        headParam1.put("barcode", barcode);
                                        String response2;
                                        response2 = new HttpHandler.Builder()
                                                // .setHeaders(headParam)
                                                .setUri(wmsUrl)
                                                .setPath(taskStatusFeedbackPath)
                                                .setJson(JSON.toJSONString(headParam1))
                                                .build()
                                                .doPost();
                                        JSONObject jsonObject1 = JSON.parseObject(response2);
                                        apiLogService.save("wcs派发库位==》不为空《==上报wms"
                                                , wmsUrl + taskStatusFeedbackPath
                                                , null
                                                , "127.0.0.1"
                                                , JSON.toJSONString(headParam1)
                                                , response
                                                , true
                                        );
                                    } catch (Exception e) {
                                        log.error("wcs派发库位==》不为空《==上报wms", getWmsDto.getWrkNo());
                                        throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==，异常信息：" + e);
                                    }
                                }

                                // 创新一个入库工作档
                                TaskWrk taskWrk = taskWrkService.selectByTaskNo(getWmsDto.getWrkNo());
                                if (Cools.isEmpty(taskWrk)) {
                                    taskWrk = createTask(getWmsDto, barcode);
                                    if (Cools.isEmpty(taskWrk)) {
                                        log.error("库位异常，库位号：{}", getWmsDto.getTargetLocationCode());
                                    } else {
                                        taskWrkService.insert(taskWrk);
                                        StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                                .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                }

                            } else {
                                continue;
                            }
                            apiLogService.save("wms请求入库货位接口"
                                    , wmsUrl + inboundTaskApplyPath
                                    , null
                                    , "127.0.0.1"
                                    , JSON.toJSONString(toWmsDTO)
                                    , response
                                    , true
                            );

                        } else {
                            // 退回
                            log.error("扫码入库失败，{}入库站因{}异常，托盘已被退回", inSta.getStaNo(), errMsg);

                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo(inSta.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                            if (taskWrk != null) {
                                taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                                taskWrkMapper.updateById(taskWrk);
                            }
                        }
                    }


                }
            }
        } catch (Exception e) {
            log.error("generateStoreWrkFile e", e);
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }


    /**
     * 堆垛机站出库到出库站
     */

 src/main/java/com/zy/core/MainProcess.java

@@ -34,7 +34,7 @@
                try {

                    // 间隔
                    Thread.sleep(1000);
                    Thread.sleep(300);

                    // 系统运行状态判断
                    if (!SystemProperties.WCS_RUNNING_STATUS.get()) {

 src/main/java/com/zy/core/thread/SiemensCrnThread.java

@@ -5,29 +5,22 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.TaskOverToWms;
import com.zy.asrs.service.*;
import com.zy.common.utils.HttpHandler;
import com.zy.core.CrnThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.*;
import com.zy.core.model.CrnSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.CommandPackage;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.protocol.CrnProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;

import java.text.MessageFormat;
import java.util.*;

@@ -43,22 +36,6 @@
    private CrnSlave slave;
    private CrnProtocol crnProtocol;
    private boolean resetFlag = false;

    @Value("${wms.url}")
    private String wmsUrl;
    public static final List<Short> rowOne = new ArrayList<Short>() {{
        add((short) 1);add((short) 5);add((short) 7);add((short) 11);add((short) 15);add((short) 19);
    }};
    public static final List<Short> rowTwo = new ArrayList<Short>() {{
        add((short) 2);add((short) 6);add((short) 8);add((short) 12);add((short) 16);add((short) 20);
    }};
    public static final List<Short> rowThree = new ArrayList<Short>() {{
        add((short) 3);add((short) 9);add((short) 13);add((short) 17);add((short) 21);
    }};
    public static final List<Short> rowFour = new ArrayList<Short>() {{
        add((short) 4);add((short) 10);add((short) 14);add((short) 18);
    }};


    public SiemensCrnThread(CrnSlave slave) {
        this.slave = slave;
@@ -201,93 +178,7 @@
                    crnCommand.setAckFinish((short)1);
                    if (write(crnCommand)) {
                        resetFlag = false;

                        //堆垛机任务完成后访问wms请求任务完成 locationDone 货位处理完成
                        TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
                        TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("wrk_no",crnProtocol.getTaskNo()));
                        String tasktype = null;
                        switch (taskWrk.getIoType()){
                            case 1:
                                tasktype= "RK";
                                break;
                            case 2:
                                tasktype= "CK";
                                break;
                            case 3:
                                tasktype= "YK";
                                break;
                            default:
                                tasktype= "未知";
                        }
                        Map<String, Object> map = new HashMap<>();
                        map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
                        TaskOverToWms taskOverToWms = new TaskOverToWms();
                        taskOverToWms.setFeedbackFrom("WCS"); //来源
                        taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识
                        taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号
                        taskOverToWms.setTaskType(tasktype); // 任务类型
                        taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码
                        if (taskWrk.getIoType() ==1){
                            taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码
                            taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位
                        }else if (taskWrk.getIoType() ==2){
                            Map<Integer,String> map1 = new HashMap<>();
                            map1.put(102,"J-1101");
                            map1.put(106,"J-1103");
                            map1.put(110,"J-1105");
                            map1.put(114,"J-1107");
                            map1.put(118,"J-1109");
                            map1.put(122,"J-1111");
                            map1.put(305,"H-1101");
                            map1.put(405,"G-1101");
                            taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码
                            taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位
                        } else if (taskWrk.getIoType() == 3) {
                            taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码
                            taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint());
                            taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位
                        }
                        taskOverToWms.setTaskStatus("location_done"); //任务状态
                        String response = null;
                        try {
                            response = new HttpHandler.Builder()
                                    .setHeaders(map)
                                    .setUri("10.32.53.195:8080")
                                    .setPath("wcsManager/wcsInterface/taskStatusFeedback")
                                    .setJson(JSON.toJSONString(taskOverToWms))
                                    .build()
                                    .doPost();
                        }catch (Exception e){
                            log.error("堆垛机任务完成，请求wms任务完成接口失败");
                        }
                        ApiLogService apiLogService = SpringUtils.getBean(ApiLogService.class);
                        apiLogService.save("Wms任务完成接口"
                                ,"10.32.53.195:8080"+"/wcsManager/wcsInterface/taskStatusFeedback"
                                ,null
                                ,"127.0.0.1"
                                ,JSON.toJSONString(taskOverToWms)
                                ,response
                                ,true
                        );
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)){
                            if (taskWrk.getIoType() == 3){
                                taskWrk.setWrkSts(4);
                            }
                            taskWrk.setStatus(5);
                            if (!taskWrkService.update(taskWrk,new EntityWrapper<TaskWrk>().eq("wrk_no",crnProtocol.getTaskNo()))){
                                log.error("堆垛机任务完成，改变任务状态失败");
                            }

                            log.info("堆垛机任务完成，请求wms任务完成接口成功");
                        }else {
                            log.error("堆垛机任务完成，请求wms任务完成接口完成，但返回失败");
                        }

                    }



                }
            }