| | |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep16(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 从redis中重启任务 |
| | | */ |
| | | public synchronized void restartTaskFromRedis() { |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | // 演示 |
| | | // this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public boolean crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | List<LocMast> locMasts = null; |
| | | boolean sign=false; |
| | | if (locMast.getRow1()>=5){ |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().ge("row1", 5) |
| | | .eq("bay1",locMast.getBay1()).eq("lev1",locMast.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>locMast.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("F") && !locMast1.getLocSts().equals("D")){ |
| | | if (!locMast1.getLocSts().equals("X")){ |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | }else if (locMast1.getRow1()<locMast.getRow1()){ |
| | | if (locMast1.getLocSts().equals("F") || locMast1.getLocSts().equals("D")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | }else { |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().le("row1", 4) |
| | | .eq("bay1",locMast.getBay1()).eq("lev1",locMast.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>locMast.getRow1()){ |
| | | if (locMast1.getLocSts().equals("F") || locMast1.getLocSts().equals("D")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | }else if (locMast1.getRow1()<locMast.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("F") && !locMast1.getLocSts().equals("D")){ |
| | | if (!locMast1.getLocSts().equals("X")){ |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (sign){ |
| | | continue; |
| | | } |
| | | |
| | | // 检测是否存在出库任务 |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+9000d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | List<LocMast> locMasts = null; |
| | | boolean sign=false; |
| | | if (sourceSta.getRow1()>=5){ |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().ge("row1", 5) |
| | | .eq("bay1",sourceSta.getBay1()).eq("lev1",sourceSta.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()<sourceSta.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("O")){ |
| | | News.error("当前工作档源库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | }else { |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().le("row1", 4) |
| | | .eq("bay1",sourceSta.getBay1()).eq("lev1",sourceSta.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>sourceSta.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("O")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (sign){ |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否有同库位组的出库任务,如果有,则暂停 |
| | | List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(outsideLoc)) { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) { |
| | | // News.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+8999d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo(), false)) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | @Deprecated |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceLoc.getLocSts().equals("R") && !sourceLoc.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(loc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | */ |
| | | public Integer hasCar(String locNo) { |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机搬入小车 |
| | | */ |
| | | public void carMoveIn(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | | // 入库搬 |
| | | if (wrkMast.getWrkSts() <= 10) { |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | | } else { |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getSourceLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getSourceLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 12.小车待搬 => 13.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(13L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机搬出小车 |
| | | */ |
| | | public void carMoveOut(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | News.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | |
| | | String idleLocNo = basSte.getIdleLoc(); |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(idleLocNo, steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, idleLocNo, otherSte); |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLocNo, true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo, true), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | | // 修改工作档状态 3.小车待搬 => 5.迁出小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(5L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Transactional |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectCrnWaiting(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | wrkMast = wrkMastMapper.selectCrnWaiting2(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | News.error("堆垛机处于等待确认且任务完成状态,复位,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | } else { |
| | | News.error("堆垛机处于等待确认且任务完成状态,复位失败,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | | if (wrkCharge.getWrkSts() == 23) { |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 27) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (steThread.confirmPos()) { |
| | | // 27.放至充电位 ===>> 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 42) { |
| | | // 42.吊车搬运 ===>> 43.小车到达 |
| | | wrkCharge.setWrkSts(43L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 46) { |
| | | // 46.放至待机位 ===>> 47.复位成功 |
| | | wrkCharge.setWrkSts(47L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 入库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 4) { |
| | | // 4.迁入小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | | // 5.迁出小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } else if (wrkMast.getWrkSts() == 16) { |
| | | // 16.吊车出库中 ==> 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 16.吊车出库中 ==> 17.出库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void carGenerateStore() { |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0) { |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | | // 查询是否有待入库的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectCarWaiting(steProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(steProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | continue; |
| | | } else { |
| | | if (wrkCharge.getWrkSts() == 21) { |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 25) { |
| | | // 25.小车走行 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 25.小车走行 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | // else if (wrkCharge.getWrkSts() == 29) { |
| | | // // 29.开始充电 ===>> 30.完成充电 |
| | | // wrkCharge.setWrkSts(30L); |
| | | // if (!wrkChargeService.updateById(wrkCharge)) { |
| | | // News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | // } else { |
| | | // steThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 36) { |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 44) { |
| | | // 44.小车走行 ===>> 45.小车待搬 |
| | | wrkCharge.setWrkSts(45L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (wrkMast == null) { continue; } |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2: |
| | | // 修改工作档状态 2.设备上走 => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 8: |
| | | // 修改工作档状态 8.小车搬入库 => 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 11: |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | News.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | | if (Utils.getGroupRow(locNo, false).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), false)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | // 修改工作档状态 11.生成出库ID => 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | } |
| | | } else if (wrkMast.getMk().equals("O")) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } |
| | | } |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 14: |
| | | // 修改工作档状态 14.小车搬出库 => 15.等待吊车 |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recShuttleErr(); |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | private void recCrnErr(){ |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 穿梭车异常信息记录 |
| | | */ |
| | | private void recSteErr(){ |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (steProtocol.getTaskNo() != 0) { |
| | | BasSteErrLog latest = basSteErrLogService.findLatestByTaskNo(ste.getId(), steProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(steProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) steProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (steProtocol.getAlarm() == null || !steProtocol.isAlarm()) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasSteErrLog latest = basSteErrLogService.findLatest(ste.getId()); |
| | | // 有异常 |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != steProtocol.getAlarm().intValue())) { |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)steProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | |
| | | } |
| | | |
| | | /** |
| | | * 小车电量检测 ===>> 发起充电 |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectAllC())){ |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | try { |
| | | // 在线 空闲 无作业标记 不在充电 |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (devpThread.charge0) { |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) { |
| | | steCharge = first; |
| | | break; |
| | | } |
| | | } |
| | | // if (!devpThread.charge1) { |
| | | // SteChargeType second = SteChargeType.SECOND; |
| | | // locNo = second.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | // steCharge = second; |
| | | // break; |
| | | // } |
| | | // } |
| | | // if (!devpThread.charge2) { |
| | | // SteChargeType third = SteChargeType.THIRD; |
| | | // locNo = third.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | // steCharge = third; |
| | | // break; |
| | | // } |
| | | // } |
| | | break; |
| | | } while (false); |
| | | |
| | | if (steCharge == null) { |
| | | // News.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | continue; |
| | | } |
| | | String chargeLocNo = steCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(1); // 固定1号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if ( 0<steProtocol.getRow().intValue() && steProtocol.getRow().intValue()<=4 |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | |
| | | break; |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | News.error("loopSteCharge fail", e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行小车充电任务 |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, 1); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == wrkCharge) { |
| | | try{ |
| | | if (steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()){ |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(1); // 穿梭车编号 |
| | | steCommand.setTaskNo(10060); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, 1, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | return; |
| | | } |
| | | return; |
| | | } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | return; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())+40) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | }else if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine()) && steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | try { |
| | | // filter |
| | | if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | // 搬小车至小车走向通道 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { return; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | //26.等待充电 ===> |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | Float idle2 = steProtocol.isIdle2(); |
| | | String chargeLine = SpringUtils.getBean(BasSteService.class).selectById(1).getChargeLine(); |
| | | if (idle2<(Float.parseFloat(chargeLine)+2)){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 666));//充电标记 |
| | | }else if (idle2 >= 100f){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("executeSteCharge fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 轮询充电桩是否有空闲小车 |
| | | */ |
| | | @Deprecated |
| | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(出库版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc1.getLocSts().equals("O")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | News.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(20D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |