自动化立体仓库 - WCS系统
野心家
2023-11-04 5270e2368d6561b32720b4f712cca132ae87300f
Merge remote-tracking branch 'origin/tzskwcs_3' into tzskwcs_3
3个文件已修改
293 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 250 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/common/utils/NavigateMapUtils.java 18 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/common/utils/NyShuttleOperaUtils.java 25 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -473,117 +473,155 @@
                        continue;
                    }
                    try {
                        // 访问 WMS 获取入库库位
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        SearchLocParam param = new SearchLocParam();
                        param.setWrkNo(wrkMast.getWrkNo());
                        param.setIoType(wrkMast.getIoType());
                        param.setSourceStaNo(pickSta.getStaNo());
//                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                        Integer code = jsonObject.getInteger("code");
                        if (code.equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                    // 保存工作主档历史档
                    if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
                    }
//                            // 获取目标站
//                            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
//                                    .eq("type_no", wrkMast.getIoType() - 50)
//                                    .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
//                                    .eq("crn_no", dto.getCrnNo()); // 堆垛机号
//                            StaDesc staDesc = staDescService.selectOne(wrapper);
//                            if (Cools.isEmpty(staDesc)) {
//                                News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
//                                continue;
//                            }
//                            // 堆垛机站点(目标站)
//                            Integer staNo = staDesc.getCrnStn();
                    String sourceLocNo = wrkMast.getSourceLocNo().trim();
                    LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
                    if (liftStaProtocol == null) {
                        continue;
                    }
                            // 保存工作明细档历史档
//                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
//                            throw new CoolException("保存工作明细档历史档失败");
//                        }
                            // 保存工作主档历史档
                            if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
                            }
                            String sourceLocNo = wrkMast.getSourceLocNo().trim();
                            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
                            if (liftStaProtocol == null) {
                                continue;
                            }
                            // 更新工作档数据状态
                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
                    // 更新工作档数据状态
                    wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                    wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                    wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
//                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
//                            wrkMast.setCrnNo(dto.getCrnNo());
                            wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
                            wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
                            wrkMast.setShuttleNo(null); // 穿梭车清空
                            wrkMast.setLiftNo(null);// 提升机清空
                            wrkMast.setModiTime(new Date());
                            if (wrkMastMapper.updateById(wrkMast) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                            }
                            if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                            }
                            // 修改库位状态 Q.拣料/盘点/并板再入库
                            LocMast locMast = locMastService.selectById(sourceLocNo);
                            locMast.setLocSts("Q");
                            locMast.setModiTime(new Date());
                            if (!locMastService.updateById(locMast)) {
                                throw new CoolException("修改库位状态失败");
                            }
//                            // 更新站点信息 且 下发plc命令
//                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
//                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId());
//                            }
                            barcodeThread.setBarcode("");//清理条码
                        } else if (code == 500){
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                                }
                            }
                            News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else {
//                            staProtocol.setWorkNo((short) 32002);
//                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
//                                String errorMsg = barcode + "托盘识别异常,请先进行组托!";
                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                            }
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
                    wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
                    wrkMast.setShuttleNo(null); // 穿梭车清空
                    wrkMast.setLiftNo(null);// 提升机清空
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                    }
                    if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                    }
                    // 修改库位状态 Q.拣料/盘点/并板再入库
                    LocMast locMast = locMastService.selectById(sourceLocNo);
                    locMast.setLocSts("Q");
                    locMast.setModiTime(new Date());
                    if (!locMastService.updateById(locMast)) {
                        throw new CoolException("修改库位状态失败");
                    }
                    barcodeThread.setBarcode("");//清理条码
//                    try {
//                        // 访问 WMS 获取入库库位
//                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//                        SearchLocParam param = new SearchLocParam();
//                        param.setWrkNo(wrkMast.getWrkNo());
//                        param.setIoType(wrkMast.getIoType());
//                        param.setSourceStaNo(pickSta.getStaNo());
////                        param.setLocType1(locTypeDto.getLocType1());
//                        String response = new HttpHandler.Builder()
//                                .setUri(wmsUrl)
//                                .setPath("/rpc/pakin/loc/v1")
//                                .setJson(JSON.toJSONString(param))
//                                .build()
//                                .doPost();
//                        JSONObject jsonObject = JSON.parseObject(response);
//                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
//                        Integer code = jsonObject.getInteger("code");
//                        if (code.equals(200)) {
//                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
//
////                            // 获取目标站
////                            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
////                                    .eq("type_no", wrkMast.getIoType() - 50)
////                                    .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
////                                    .eq("crn_no", dto.getCrnNo()); // 堆垛机号
////                            StaDesc staDesc = staDescService.selectOne(wrapper);
////                            if (Cools.isEmpty(staDesc)) {
////                                News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
////                                continue;
////                            }
////                            // 堆垛机站点(目标站)
////                            Integer staNo = staDesc.getCrnStn();
//
//                            // 保存工作明细档历史档
////                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
////                            throw new CoolException("保存工作明细档历史档失败");
////                        }
//                            // 保存工作主档历史档
//                            if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
//                            }
//
//                            String sourceLocNo = wrkMast.getSourceLocNo().trim();
//                            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
//                            if (liftStaProtocol == null) {
//                                continue;
//                            }
//
//                            // 更新工作档数据状态
//                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
//                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
//                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
////                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
////                            wrkMast.setCrnNo(dto.getCrnNo());
//                            wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
//                            wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
//                            wrkMast.setShuttleNo(null); // 穿梭车清空
//                            wrkMast.setLiftNo(null);// 提升机清空
//                            wrkMast.setModiTime(new Date());
//                            if (wrkMastMapper.updateById(wrkMast) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
//                            }
//                            if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
//                            }
//
//                            // 修改库位状态 Q.拣料/盘点/并板再入库
//                            LocMast locMast = locMastService.selectById(sourceLocNo);
//                            locMast.setLocSts("Q");
//                            locMast.setModiTime(new Date());
//                            if (!locMastService.updateById(locMast)) {
//                                throw new CoolException("修改库位状态失败");
//                            }
//
////                            // 更新站点信息 且 下发plc命令
////                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
////                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
////                            devpThread.setPakMk(staProtocol.getSiteId(), false);
////                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
////                            if (!result) {
////                                News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId());
////                            }
//
//                            barcodeThread.setBarcode("");//清理条码
//
//                        } else if (code == 500){
//                            if (ledThread != null) {
//                                String errorMsg = jsonObject.getString("msg");
//                                if (!Cools.isEmpty(errorMsg)) {
//                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                                }
//                            }
//                            News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
//                        } else {
////                            staProtocol.setWorkNo((short) 32002);
////                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
////                            devpThread.setPakMk(staProtocol.getSiteId(), false);
////                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//
//                            // led 异常显示
//                            if (ledThread != null) {
//                                String errorMsg = jsonObject.getString("msg");
////                                String errorMsg = barcode + "托盘识别异常,请先进行组托!";
//                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                            }
//                        }
//
//                    } catch (Exception e) {
//                        e.printStackTrace();
//                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                    }
                }
            }
src/main/java/com/zy/common/utils/NavigateMapUtils.java
@@ -24,10 +24,6 @@
        try {
            NavigateMapData navigateMapData = new NavigateMapData(lev);
//            if (!redisUtil.tryLock("realtimeBasMap_" + lev)) {
//                return false;//加锁失败
//            }
            Object o = redisUtil.get("realtimeBasMap_" + lev);
            if (o == null) {
                return false;
@@ -37,6 +33,18 @@
            ArrayList arrayList = JSON.parseObject(basMap.getData(), ArrayList.class);
            List<List<MapNode>> lists = navigateMapData.filterMap(NavigationMapType.NONE.id, arrayList, lev, null, null);//获取全部地图数据
            //检测路径是否被锁定
            if (lock) {
                for (NavigateNode node : nodes) {
                    List<MapNode> listX = lists.get(node.getX());
                    MapNode mapNode = listX.get(node.getY());
                    if (mapNode.getValue() == -999) {
                        return false;//路径被锁定过,禁止再次锁定
                    }
                }
            }
            //尝试锁定/解锁路径
            NavigateMapData mapData = new NavigateMapData(nodes.get(0).getZ());
            List<List<MapNode>> realMap = mapData.getJsonData(-1, null, null);//获取完整地图(包括入库出库)
            for (NavigateNode node : nodes) {
@@ -62,8 +70,6 @@
            basMap.setUpdateTime(new Date());
            //将数据库地图数据存入redis
            redisUtil.set("realtimeBasMap_" + lev, JSON.toJSONString(basMap));
//            //解锁
//            redisUtil.unlock("realtimeBasMap_" + lev);
            return true;
        } catch (Exception e) {
            e.printStackTrace();
src/main/java/com/zy/common/utils/NyShuttleOperaUtils.java
@@ -114,7 +114,10 @@
            allNode.addAll(nodes);
        }
        navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(startPoint), allNode, true);//锁定路径
        boolean result = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(startPoint), allNode, true);//锁定路径
        if (!result) {
            return null;//路径锁定失败
        }
        return result(commands, calc);
    }
@@ -149,7 +152,25 @@
            allNode.addAll(nodes);
        }
        navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(startPoint), allNode, true);//锁定路径
        //锁定路径时剔除白名单节点
        ArrayList<NavigateNode> nodes = new ArrayList<>();
        for (NavigateNode node : allNode) {
            boolean flag = false;
            for (int[] white : whites) {
                if (node.getX() == white[0] && node.getY() == white[1]) {
                    flag = true;//存在白名单节点
                    break;//跳过白名单节点
                }
            }
            if (!flag) {
                nodes.add(node);
            }
        }
        boolean result = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(startPoint), nodes, true);//锁定路径
        if (!result) {
            return null;//路径锁定失败
        }
        return result(commands, calc);
    }