自动化立体仓库 - WCS系统
#
LSH
2023-10-12 4a06fe15a333805d0f8678fde6274b9c20d13602
#
6个文件已修改
918 ■■■■ 已修改文件
src/main/java/com/zy/asrs/controller/OpenController.java 65 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 705 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/MainProcess.java 18 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/webapp/static/wcs/js/console.map.js 126 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/webapp/views/deviceOperate/crnOperate.html 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/webapp/views/deviceOperate/devpOperate.html 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/controller/OpenController.java
@@ -16,6 +16,7 @@
import com.zy.common.web.BaseController;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.web.bind.annotation.*;
import javax.servlet.http.HttpServletRequest;
@@ -146,28 +147,31 @@
    //任务下发接口
    @PostMapping("/outboundTaskSend")
    @Transactional
    public R outboundTaskSend(@RequestHeader String appkey,
                              @RequestBody WMSAndAGVInterfaceParam param,
                              @RequestBody List<WMSAndAGVInterfaceParam> params,
                              HttpServletRequest request) {
        try {
            if (Cools.isEmpty(param)){
                return R.error("参数为空!");
            } else if (Cools.isEmpty(param.getTaskNo())){
                return R.error("任务号为空!");
            } else if (Cools.isEmpty(param.getTaskType())){
                return R.error("任务类型为空!");
            } else if (Cools.isEmpty(param.getWarehouseId())){
                return R.error("仓库标识为空!");
            }
            if (Cools.isEmpty(param.getTaskPriority())){
                param.setTaskPriority(1);
            }
            if (Cools.isEmpty(param.getContainerCode())){
                return R.error("容器编码(托盘码)为空!");
            }
            if (Cools.isEmpty(param.getEmptyContainer())){
                return R.error("是否空托盘信号为空!");
            }
        List<WMSAndAGVInterfaceParam> params1 =new ArrayList<>();
        for (WMSAndAGVInterfaceParam param:params){
            try {
                if (Cools.isEmpty(param)){
                    return R.error("参数为空!");
                } else if (Cools.isEmpty(param.getTaskNo())){
                    return R.error("任务号为空!");
                } else if (Cools.isEmpty(param.getTaskType())){
                    return R.error("任务类型为空!");
                } else if (Cools.isEmpty(param.getWarehouseId())){
                    return R.error("仓库标识为空!");
                }
                if (Cools.isEmpty(param.getTaskPriority())){
                    param.setTaskPriority(1);
                }
                if (Cools.isEmpty(param.getContainerCode())){
                    return R.error("容器编码(托盘码)为空!");
                }
                if (Cools.isEmpty(param.getEmptyContainer())){
                    return R.error("是否空托盘信号为空!");
                }
//        if (Cools.isEmpty(param.getTaskTunnel())){
//            return R.error("任务巷道为空!");
//        }
@@ -177,17 +181,20 @@
//        if (Cools.isEmpty(param.getTaskSerialNo())){
//            return R.error("任务执行顺序为空!");
//        }
            if (Cools.isEmpty(param.getTargetWharf())){
                return R.error("目标码头区域为空!");//G开头=7车间,H开头=8层,J开头=9车间
                if (Cools.isEmpty(param.getTargetWharf())){
                    return R.error("目标码头区域为空!");//G开头=7车间,H开头=8层,J开头=9车间
                }
                openService.taskCreate(new taskCreateParam(param));
                params1.add(param);
//                return R.ok(param);
            }catch (Exception e){
                String errorMsg = Cools.isEmpty(e.getLocalizedMessage()) ? "" : e.getLocalizedMessage();
                return R.error("生成任务失败,请联系管理员!"+ errorMsg);
            }
            openService.taskCreate(new taskCreateParam(param));
            return R.ok(param);
        }catch (Exception e){
            String errorMsg = Cools.isEmpty(e.getLocalizedMessage()) ? "" : e.getLocalizedMessage();
            return R.ok("生成任务失败,请联系管理员!"+ errorMsg);
        }
        return R.ok(params1);
    }
    //任务取消接口
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -95,360 +95,95 @@
    @Value("${wms.url}")
    private String wmsUrl;
    /**
     * 组托
     * 入库站,根据条码扫描生成入库工作档,工作状态 2
     */
    public void generateStoreWrkFile() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if(!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                    if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                        continue;
                    }
                } else {
                    continue;
                }
                // 获取入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 入出库模式判断
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
                        && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) {
//                    if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
//                        //条码为空或者不符合,退库到172站点
//                        staProtocol.setWorkNo((short)9999);
//                        staProtocol.setStaNo((short)172);
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        if (!result) {
//                            throw new CoolException("更新plc站点信息失败");
//                        }
//                        continue;
//                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
                    }
//                    // 获取入库通知档
//                    List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N"));
//                    if (waitPakins.isEmpty()) {
//                        log.error("无此入库条码数据。条码号={}", barcode);
//                        continue;
//                    }
                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        SearchLocParam param = new SearchLocParam();
                        param.setBarcode(barcode);
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            if (!result) {
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
//                        // 检索库位
//                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//                        List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
//                        StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0);
//                        // 工作号
//                        int workNo = startupDto.getWorkNo();
//                        // 插入工作明细档
//                        wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);
//
//                        // 插入工作主档
//                        wrkMast = new WrkMast();
//                        wrkMast.setWrkNo(workNo);
//                        wrkMast.setIoTime(new Date());
//                        wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
//                        wrkMast.setIoType(1); // 入出库状态:1.入库
//                        wrkMast.setIoPri(10D); // 优先级:10
//                        wrkMast.setCrnNo(startupDto.getCrnNo());
//                        wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
//                        wrkMast.setStaNo(startupDto.getStaNo());
//                        wrkMast.setLocNo(startupDto.getLocNo());
//                        wrkMast.setBarcode(barcode); // 托盘码
//                        wrkMast.setFullPlt("Y"); // 满板:Y
//                        wrkMast.setPicking("N"); // 拣料
//                        wrkMast.setExitMk("N"); // 退出
//                        wrkMast.setEmptyMk("N"); // 空板
//                        wrkMast.setLinkMis("N");
//                        // 操作人员数据
//                        wrkMast.setAppeTime(new Date());
//                        wrkMast.setModiTime(new Date());
//                        Integer insert = wrkMastMapper.insert(wrkMast);
//                        if (insert == 0) {
//                            throw new CoolException("保存工作档失败");
//                        }
//                        // 更新目标库位状态
//                        LocMast locMast = locMastService.selectById(startupDto.getLocNo());
//                        locMast.setLocSts("S"); // S.入库预约
//                        locMast.setModiTime(new Date());
//                        if (!locMastService.updateById(locMast)){
//                            throw new CoolException("改变库位状态失败");
//                        }
//                        // 将入库通知档修改为已启动
//                        if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) {
//                            throw new CoolException("修改入库通知档状态为已启动失败");
//                        }
//
//                        // 命令下发区 --------------------------------------------------------------------------
//
//                        // 更新站点信息 且 下发plc命令
//                        barcodeThread.setBarcode("");
//                        staProtocol.setWorkNo((short) workNo);
//                        staProtocol.setStaNo(startupDto.getStaNo().shortValue());
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        if (!result) {
//                            throw new CoolException("更新plc站点信息失败");
//                        }
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    }
                }
            }
        }
    }
    /**
     * wms入库
     * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2
     */
    public void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
//                // 入出库模式判断
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999)
                        && staProtocol.isPakMk()) {
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo());
                    if (wrkMast == null) { continue; }
                    // 命令下发区 --------------------------------------------------------------------------
//                    // 更新站点信息 且 下发plc命令
//                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
//                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
//                    devpThread.setPakMk(staProtocol.getSiteId(), false);
//                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                    if (result) {
//                        // 更新工作主档
//                        wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
//                        wrkMast.setModiTime(new Date());
//                        if (wrkMastMapper.updateById(wrkMast) == 0) {
//                            log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo());
//                        }
//
//                        //更新WMS任务状态
//                        WmsWrk wmsWrk = wmsWrkService.selectByWmsWrkNo(wrkMast.getWmsWrkNo());
//                        wmsWrk.setWmsStatus(WmsStatusType.WORKING.id);//执行中
//                        wmsWrk.setModiTime(new Date());
//                        wmsWrkService.updateById(wmsWrk);
//
//                    } else {
//                        log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId());
//                    }
                }
            }
        }
    }
    /**
     * 拣料、并板、盘点再入库
     */
    public synchronized void stnToCrnStnPick(){
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历拣料入库口
            for (DevpSlave.Sta pickSta : devp.getPickSta()) {
//    /**
//     * 组托
//     * 入库站,根据条码扫描生成入库工作档,工作状态 2
//     */
//    public void generateStoreWrkFile() {
//        // 根据输送线plc遍历
//        for (DevpSlave devp : slaveProperties.getDevp()) {
//            // 遍历入库口
//            for (DevpSlave.Sta inSta : devp.getInSta()) {
//                // 获取条码扫描仪信息
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
//                if (barcodeThread == null) {
//                    continue;
//                }
//                String barcode = barcodeThread.getBarcode();
//                if(!Cools.isEmpty(barcode)) {
//                    log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
//                    if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        continue;
//                    }
//                } else {
//                    continue;
//                }
                // 获取拣料入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
//
//                // 获取入库站信息
//                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
//                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
//                if (staProtocol == null) {
//                    continue;
//                } else {
//                    staProtocol = staProtocol.clone();
//                }
//
//                // 入出库模式判断
//                if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
//                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
                    }
                    if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107)
                        || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) {
                        continue;
                    }
                    // 拣、盘、并 作业站转换
//                    int stnNo = 0;
//                    if (wrkMast.getStaNo() == 109) {
//                        stnNo = 127;
//                    } else if (wrkMast.getStaNo() == 113) {
//                        stnNo = 128;
//                    } else {
//                        log.error("{}号任务数据异常!", wrkMast.getWrkNo());
////                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
//
//                // 判断是否满足入库条件
//                if (staProtocol.isAutoing() && staProtocol.isLoading()
//                        && staProtocol.isInEnable()
//                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
//                        && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) {
//
//                    // 判断重复工作档
//                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
//                    if (wrkMast != null) {
//                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
//                        continue;
//                    }
                    // 获取目标站
                    Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                            .eq("type_no", wrkMast.getIoType() - 50)
                            .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
                            .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
                    StaDesc staDesc = staDescService.selectOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
                        log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
                        continue;
                    }
                    try {
                        // 保存工作明细档历史档
                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作明细档历史档失败");
                        }
                        // 保存工作主档历史档
                        if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作主档历史档失败");
                        }
                        Date now = new Date();
                        // 堆垛机站点(目标站)
                        Integer staNo = staDesc.getCrnStn();
                        // 更新工作档数据状态
                        wrkMast.setIoTime(now);
                        wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                        wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                        wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
                        wrkMast.setStaNo(staNo); // 目标站
                        wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
                        wrkMast.setSourceLocNo(""); // 源库位清空
                        wrkMast.setModiTime(now);
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            throw new CoolException("更新工作档数据状态失败");
                        }
                        // 更新明细档io_time (历史档关联使用)
                        wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now);
                        // 修改库位状态 Q.拣料/盘点/并板再入库
                        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
                        locMast.setLocSts("Q");
                        locMast.setModiTime(new Date());
                        if (!locMastService.updateById(locMast)) {
                            throw new CoolException("修改库位状态失败");
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        continue;
                    }
                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId());
                    }
                }
            }
        }
    }
//
//                    try {
//
//                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//
//                        SearchLocParam param = new SearchLocParam();
//                        param.setBarcode(barcode);
//                        param.setIoType(1);
//                        param.setSourceStaNo(inSta.getStaNo());
//                        param.setLocType1(locTypeDto.getLocType1());
//                        String response = new HttpHandler.Builder()
//                                .setUri(wmsUrl)
//                                .setPath("/rpc/pakin/loc/v1")
//                                .setJson(JSON.toJSONString(param))
//                                .build()
//                                .doPost();
//                        JSONObject jsonObject = JSON.parseObject(response);
//                        if (jsonObject.getInteger("code").equals(200)) {
//                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
//
//                            barcodeThread.setBarcode("");
//                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
//                            staProtocol.setStaNo(dto.getStaNo().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                throw new CoolException("更新plc站点信息失败");
//                            }
//                        } else {
//                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
//                        }
//
//                    } catch (Exception e) {
//                        e.printStackTrace();
//                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                    }
//                }
//            }
//        }
//    }
    /**
     * 堆垛机站出库到出库站
@@ -636,6 +371,7 @@
                    log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo());
                }
            }
            return;
        }
    }
@@ -718,127 +454,11 @@
                        }
                        break;
                    }
                    return;
                }
            }
        }
    }
//    /**
//     * 出库  ===>>  库位到堆垛机站
//     */
//    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
//        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
//            // 获取工作状态为11(生成出库ID)的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
//            if (wrkMast == null) {
//                continue;
//            }
//            // 工作档状态判断
//            if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){
//                log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType());
//                continue;
//            }
//            // 获取源库位信息
//            LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
//            if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) {
//                log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
//                continue;
//            }
//            // 获取堆垛机出库站信息
//            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
//            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
//            if (staProtocol == null) {
//                continue;
//            } else {
//                staProtocol = staProtocol.clone();
//            }
//
////            // 入出库模式判断
////            if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
//
//
//            // 查询站点详细信息
//            BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
//            if (staDetl == null) {
//                log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
//                continue;
//            }
//            // 判断堆垛机出库站状态
//            if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y")
//                    && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
//                // 命令下发区 --------------------------------------------------------------------------
//
//                // 堆垛机控制过滤
//                if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
//                    continue;
//                }
//
//                // 双深库位且浅库位有货,则需先对浅库位进行库位移转
//                if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
//                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo());
//                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
//                    // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!
//                    if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
//                        WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
//                        if (null == waitWrkMast) {
//                            log.error("{}库位异常,未检索到相应工作档!", shallowLocNo);
//                        } else {
//                            if(waitWrkMast.getWrkSts() == 11) {
//                                waitWrkMast.setIoPri(15D);
//                                waitWrkMast.setModiTime(new Date());
//                                if (wrkMastMapper.updateById(waitWrkMast) == 0) {
//                                    log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo());
//                                }
//                                continue;
//                            } else {
//
//                            }
//                        }
//                    } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
//                        // 此标记避免多次执行移库任务
//                        if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
//                            wrkMast.setUpdMk("Y");
//                            wrkMastMapper.updateById(wrkMast);
//                            // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行)
//                            moveLocForDeepLoc(slave, shallowLoc);
//                        }
//                        log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo());
//                        continue;
//                    }
//                }
//
//                // 已经存在吊车执行任务时,则过滤
//                if (wrkMastMapper.selectWorking(slave.getId()) != null) {
//                    return;
//                }
//
//                // 1.堆垛机开始移动
//                CrnCommand crnCommand = new CrnCommand();
//                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
//                crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
//                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
//                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
//                crnCommand.setSourcePosX(sourceSta.getRow1().shortValue());     // 源库位排
//                crnCommand.setSourcePosY(sourceSta.getBay1().shortValue());     // 源库位列
//                crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue());     // 源库位层
//                crnCommand.setDestinationPosX(crnStn.getRow().shortValue());     // 目标库位排
//                crnCommand.setDestinationPosY(crnStn.getBay().shortValue());     // 目标库位列
//                crnCommand.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
//                if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
//                    log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
//                } else {
//                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
//                    Date now = new Date();
//                    wrkMast.setWrkSts(12L);
//                    wrkMast.setCrnStrTime(now);
//                    wrkMast.setModiTime(now);
//                    if (wrkMastMapper.updateById(wrkMast) == 0) {
//                        log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
//                    }
//                }
//            }
//        }
//    }
    /**
     * 库位移转
@@ -1124,66 +744,7 @@
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    }
//                    // 检索库位
//                    LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//                    StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null, locTypeDto, 0);
//                    // 工作号
//                    int workNo = startupDto.getWorkNo();
//
//                    try {
//                        // 插入工作主档
//                        WrkMast wrkMast = new WrkMast();
//                        wrkMast.setWrkNo(workNo);
//                        wrkMast.setIoTime(new Date());
//                        wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
//                        wrkMast.setIoType(10); // 入出库状态:10.空板入库
//                        wrkMast.setIoPri(10D); // 优先级:10
//                        wrkMast.setCrnNo(startupDto.getCrnNo());
//                        wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
//                        wrkMast.setStaNo(startupDto.getStaNo());
//                        wrkMast.setLocNo(startupDto.getLocNo());
//                        wrkMast.setFullPlt("N"); // 满板
//                        wrkMast.setPicking("N"); // 拣料
//                        wrkMast.setExitMk("N"); // 退出
//                        wrkMast.setEmptyMk("Y"); // 空板
//                        wrkMast.setLinkMis("N");
////                    wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
//                        // 操作人员数据
//                        wrkMast.setAppeTime(new Date());
//                        wrkMast.setModiTime(new Date());
//                        Integer insert = wrkMastMapper.insert(wrkMast);
//                        if (insert == 0) {
//                            throw new CoolException("保存工作档失败");
//                        }
//                        // 更新目标库位状态
//                        LocMast locMast = locMastService.selectById(startupDto.getLocNo());
//                        locMast.setLocSts("S"); // S.入库预约
//                        locMast.setModiTime(new Date());
//                        if (!locMastService.updateById(locMast)){
//                            throw new CoolException("改变库位状态失败");
//                        }
//                        // 命令下发区 --------------------------------------------------------------------------
//
//                        // 更新站点信息 且 下发plc命令
//                        staProtocol.setWorkNo((short) workNo);
//                        staProtocol.setStaNo(startupDto.getStaNo().shortValue());
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        if (!result) {
//                            throw new CoolException("更新plc站点信息失败");
//                        }
//                    } catch (Exception e) {
//                        e.printStackTrace();
//                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                    }
                }
            }
        }
    }
@@ -1298,33 +859,6 @@
     */
    @Async
    public void ledReset() {
//        for (LedSlave led : slaveProperties.getLed()) {
//            // 获取输送线plc线程
//            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
//            // 命令集合
//            boolean reset = true;
//            for (Integer staNo : led.getStaArr()) {
//                // 获取叉车站点
//                StaProtocol staProtocol = devpThread.getStation().get(staNo);
//                if (staProtocol == null) {
//                    continue;
//                } else {
//                    staProtocol = staProtocol.clone();
//                }
//                if (staProtocol.getWorkNo() != 0) {
//                    reset = false;
//                    break;
//                }
//            }
//            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
//            // led显示默认内容
//            if (reset) {
//                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
//                    log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
//                }
//            }
//        }
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1698,50 +1232,47 @@
        }
    }
    /**
     * 入出库模式切换函数
     */
    public void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    if (inSta.getStaNo() == 2) {
                        continue;
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
                    switch (inSta.getStaNo()) {
                        case 203://1F
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
//    /**
//     * 入出库模式切换函数
//     */
//    public void ioConvert() {
//        try {
//            // 根据输送线plc遍历
//            for (DevpSlave devp : slaveProperties.getDevp()) {
//                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
//
//                for (DevpSlave.Sta inSta : devp.getInSta()) {
//                    if (inSta.getStaNo() == 2) {
//                        continue;
//                    }
//                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
//                    switch (inSta.getStaNo()) {
//                        case 203://1F
//                            if (pakout != null) {
//                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
//                                    // 出库切换中
//                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
//                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
//                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
//                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
//                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
//                                        // 出库模式
//                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
//                                    }
//                                }
//                            } else {
//                                // 入库模式
//                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
//                            }
//                            break;
//                    }
//                }
//            }
//
//        } catch (Exception e) {
//            e.printStackTrace();
//        }
//    }
    public void outOfDevp() {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
src/main/java/com/zy/core/MainProcess.java
@@ -45,36 +45,26 @@
                    // 演示
                    mainService.crnDemoOfLocMove1();
                    // 入出库模式切换函数
//                    mainService.ioConvert();
                    // 入库  ===>> 入库站到堆垛机站,根据条码扫描生成入库工作档
                    mainService.generateStoreWrkFile(); // 组托
                    mainService.generateStoreWrkFile0(); // WMS入库
                    // 拣料、并板、盘点再入库
                    mainService.stnToCrnStnPick();
//                    mainService.generateStoreWrkFile(); // 组托
                    // 出库  ===>>  堆垛机出库站到出库站
                    mainService.crnStnToOutStn();
                    // 入出库  ===>>  堆垛机入出库作业下发
                    mainService.crnIoExecute();
                    // 入出库增强 ===>> 堆垛机命令下发后,异步修改工作档状态
//                    mainService.crnIoWrkMast();
                    // 入库  ===>> 执行对工作档的完成操作
                    mainService.storeFinished();
                    // 堆垛机异常信息记录
                    mainService.recCrnErr();
                    // 入库  ===>> 空栈板初始化入库,叉车入库站放货
                    mainService.storeEmptyPlt();
//                    // 出库  ===>> 工作档信息写入led显示器
//                    mainService.ledExecute();
//                    // 其他  ===>> LED显示器复位,显示默认信息
//                    mainService.ledReset();
                    mainService.outOfDevp();
                    // 其他  ===>> 入出库模式切换
                    // 其他  ===>> // 入出库模式切换函数
                    i++;
                    if (i > 1) {
                        mainService.ioConvert();
//                        mainService.ioConvert();
                        i = 0;
                    }
src/main/webapp/static/wcs/js/console.map.js
@@ -11,190 +11,190 @@
        "id": "rack1",
        "top": 45,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack2",
        "top": 67,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack3",
        "top": 115,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack4",
        "top": 137,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack5",
        "top": 159,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack6",
        "top": 207,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack7",
        "top": 229,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack8",
        "top": 251,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack9",
        "top": 299,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack10",
        "top": 321,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack11",
        "top": 343,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack12",
        "top": 365,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack13",
        "top": 413,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack14",
        "top": 435,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack15",
        "top": 457,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack16",
        "top": 479,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack17",
        "top": 527,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack18",
        "top": 549,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack19",
        "top": 571,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack20",
        "top": 593,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }, {
        "type": "rack",
        "id": "rack21",
        "top": 641,
        "left": 450,
        "width": 917,
        "width": 885,
        "height": 22,
        "minBayNo": 2,
        "maxBayNo": 29
        "minBayNo": 1,
        "maxBayNo": 20
    }],
    "rackDescs": [{
        "type": "rackDescs",
src/main/webapp/views/deviceOperate/crnOperate.html
@@ -15,7 +15,7 @@
    <div id="app" style="display: flex;justify-content: center;flex-wrap: wrap;">
        <div style="width: 100%;">
            <el-table ref="singleTable" :data="tableData" highlight-current-row @row-click="handleRowClick"
                max-height="250" style="width: 100%">
                max-height="350" style="width: 100%">
                <el-table-column property="crnNo" label="堆垛机">
                </el-table-column>
                <el-table-column property="workNo" label="工作号">
src/main/webapp/views/deviceOperate/devpOperate.html
@@ -15,7 +15,7 @@
    <div id="app" style="display: flex;justify-content: center;flex-wrap: wrap;">
        <div style="width: 100%;">
            <el-table ref="singleTable" :data="tableData" highlight-current-row @row-click="handleRowClick"
                max-height="250" style="width: 100%">
                max-height="450" style="width: 100%">
                <el-table-column property="devNo" label="站号">
                </el-table-column>
                <el-table-column property="workNo" label="工作号">