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昨天 4403382cccf10ad69d540bb9f79bd8edc2c9bba7

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 src/main/java/com/zy/asrs/entity/param/CombParam.java

@@ -78,7 +78,11 @@
    public CombParam(List<BasArmMast> basArmMastList) {
        this.orderNo = basArmMastList.get(0).getOrderNo();
        this.combMats = new ArrayList<>();
        if (basArmMastList.size()>1){
            this.barcode = basArmMastList.get(1).getBarcode();
        } else {
        this.barcode = basArmMastList.get(0).getBarcode();
        }
        List<BasArmMast> basArmMasts = new ArrayList<>();
        for (BasArmMast basArmMast : basArmMastList) {
            if (basArmMasts.isEmpty()){

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -260,6 +260,7 @@
                            staProtocolNew.setWorkNo(wrkMast.getWrkNo());
                            staProtocolNew.setStaNo(RouteUtils.SouStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo()));
                            staProtocolNew.setSiteId(staProtocol.getSiteId());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            staProtocolNew.setBarcode(barcode);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocolNew));
                            if (ledThread != null) {
@@ -283,10 +284,9 @@
                        if (!result) {
                            News.error(methodName + ":更新plc站点信息失败");
                            log.error("输送线下发(存在设备上走的工作档，直接下发！)==>更新plc站点信息失败");

//                            throw new CoolException("更新plc站点信息失败");
                            continue;
                        }
                        continue;

                    }
                    WrkMast checkPick = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
@@ -327,41 +327,14 @@

                                throw new CoolException("更新plc站点信息失败");
                            }
                        }
//                        else if (jsonObject.getInteger("code").equals(700)) {
//                            SearchLocParam param2 = new SearchLocParam();
//                            param2.setBarcode(barcode);
//                            param2.setBarcodeMat(barcodeMat);
//                            param2.setSourceStaNo(inSta.getStaNo());
//                            param2.setLocType1(locTypeDto.getLocType1());
//                            String response2 = new HttpHandler.Builder()
//                                    .setUri(wmsUrl)
//                                    .setPath("/rpc/pakin/yk/loc/v33")
//                                    .setJson(JSON.toJSONString(param2))
//                                    .build()
//                                    .doPost();
//                            JSONObject jsonObject2 = JSON.parseObject(response2);
//                            if (jsonObject2.getInteger("code").equals(200)) {
//                                log.info("自动组托成功！！");
//                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托成功"));
//                            } else {
//                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托失败！！！barcodeMat==>"+barcodeMat));
//                                News.error(methodName + "==>组托失败:请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/yk/loc/v33", JSON.toJSONString(param), response2);
//                            }
//                            try{
//                                Thread.sleep(500);
//                            } catch (Exception e){
//
//                            }
//                        }
                        else {
                        } else {
                            News.error(JSON.toJSONString(staProtocol));
                            staProtocol.setWorkNo(wrkNo);
                            wrkNo++;
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            News.info("任务下发判断{}入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg,wrkNo);
                            News.info("任务下发判断{}入库回退：{}，错误编号{},任务号：{}", inSta.getStaNo(), errMsg,jsonObject.getInteger("code"),wrkNo);
                            wrkNo++;
//                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
@@ -846,7 +819,7 @@
            } else {
                staProtocolIn = staProtocolIn.clone();
            }
            int[] outStaNos = {1015, 2016};
            int[] outStaNos = {1015, 2016}; //衔接入库点
            for (int outStaNo : outStaNos) {
                StaProtocol staProtocolOut = devpThread.getStation().get(outStaNo);// 盘点出库衔接站点（可能是 1015，也可能是 2016）
                if (staProtocolOut == null) {
@@ -1266,61 +1239,61 @@
            // 获取工作状态为11（生成出库ID）的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
            List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo());
            if (slave.getId() == 3) {
                SiemensDevpThread devpThread1 = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                StaProtocol staProtocol2 = devpThread1.getStation().get(1015);
                if (staProtocol2 == null) {
                    News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止)：staProtocol=" + staProtocol2);
                    break;
                } else {
                    staProtocol2 = staProtocol2.clone();
                }
                WrkMast wrkMast9999 = wrkMastMapper.selectByWrkNo(9997);
                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
                if (staDetl == null) {
                    News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
                    break;
//                    continue;
                }
                if(wrkMast9999 != null && staProtocol2.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")){
                    // 堆垛机控制过滤
                    if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
//                        continue;
                        break;
                    }
                    // 已经存在吊车执行任务时，则过滤
                    if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                        break;
//                        return;
                    }
                    // 1.堆垛机开始移动
                    CrnCommand crnCommand = new CrnCommand();
                    crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                    crnCommand.setTaskNo((short) 9997); // 工作号
//                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                    crnCommand.setSourcePosX((short) 5);     // 源库位排
                    crnCommand.setSourcePosY((short) 1);     // 源库位列
                    crnCommand.setSourcePosZ((short) 1);     // 源库位层
                    crnCommand.setDestinationPosX((short) 6);     // 目标库位排
                    crnCommand.setDestinationPosY((short) 1);     // 目标库位列
                    crnCommand.setDestinationPosZ((short) 4);     // 目标库位层
//                crnCommand.setTraySize(sourceSta.getLocType1() == 2);     //库位类型
                    if (!MessageQueue.offer(SlaveType.Crn, wrkMast9999.getCrnNo(), new Task(2, crnCommand))) {
                        News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast9999.getCrnNo(), JSON.toJSON(crnCommand));
                    } else {
                        // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                        Date now = new Date();
                        wrkMast9999.setWrkSts(12L);
                        wrkMast9999.setCrnStrTime(now);
                        wrkMast9999.setModiTime(now);
                        if (wrkMastMapper.updateById(wrkMast9999) == 0) {
                            News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast9999.getWrkNo());
                        }
                        break;
                    }
                }
            }
//            if (slave.getId() == 3) {
//                SiemensDevpThread devpThread1 = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
//                StaProtocol staProtocol2 = devpThread1.getStation().get(1015);
//                if (staProtocol2 == null) {
//                    News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止)：staProtocol=" + staProtocol2);
//                    break;
//                } else {
//                    staProtocol2 = staProtocol2.clone();
//                }
//                WrkMast wrkMast9999 = wrkMastMapper.selectByWrkNo(9997);
//                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
//                if (staDetl == null) {
//                    News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
//                    break;
////                    continue;
//                }
//                if(wrkMast9999 != null && staProtocol2.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")){
//                    // 堆垛机控制过滤
//                    if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
////                        continue;
//                        break;
//                    }
//                    // 已经存在吊车执行任务时，则过滤
//                    if (wrkMastMapper.selectWorking(slave.getId()) != null) {
//                        break;
////                        return;
//                    }
//                    // 1.堆垛机开始移动
//                    CrnCommand crnCommand = new CrnCommand();
//                    crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
//                    crnCommand.setTaskNo((short) 9997); // 工作号
////                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
//                    crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
//                    crnCommand.setSourcePosX((short) 5);     // 源库位排
//                    crnCommand.setSourcePosY((short) 1);     // 源库位列
//                    crnCommand.setSourcePosZ((short) 1);     // 源库位层
//                    crnCommand.setDestinationPosX((short) 6);     // 目标库位排
//                    crnCommand.setDestinationPosY((short) 1);     // 目标库位列
//                    crnCommand.setDestinationPosZ((short) 4);     // 目标库位层
////                crnCommand.setTraySize(sourceSta.getLocType1() == 2);     //库位类型
//                    if (!MessageQueue.offer(SlaveType.Crn, wrkMast9999.getCrnNo(), new Task(2, crnCommand))) {
//                        News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast9999.getCrnNo(), JSON.toJSON(crnCommand));
//                    } else {
//                        // 修改工作档状态 11.生成出库ID => 12.吊车出库中
//                        Date now = new Date();
//                        wrkMast9999.setWrkSts(12L);
//                        wrkMast9999.setCrnStrTime(now);
//                        wrkMast9999.setModiTime(now);
//                        if (wrkMastMapper.updateById(wrkMast9999) == 0) {
//                            News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast9999.getWrkNo());
//                        }
//                        break;
//                    }
//                }
//            }
            for (WrkMast wrkMast : wrkMasts) {
                if (wrkMast == null) {
                    continue;
@@ -2581,18 +2554,18 @@
    public synchronized void autoEmptyOut() {
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        List<Integer> list = new ArrayList<>();
        list.add(1109);list.add(2031);
        list.add(1108);list.add(2031);
        for (Integer site:list){
            Integer emptyCount = wrkMastMapper.countPakOutEmpty(site);
            StaProtocol staProtocol = null;
            if(emptyCount >= 2 && site == 1109){
            if(emptyCount >= 1 && site == 1108){
                continue;
            }else if(emptyCount == 1 && site == 2031){
                continue;
            }
            //如果站点可出禁用，则不生成空盘出库任务
            switch (site){
                case 1109:staProtocol = devpThread.getStation().get(site - 2);break;
                case 1108:staProtocol = devpThread.getStation().get(site - 2);break;
                case 2031:staProtocol = devpThread.getStation().get(site);break;
            }
            if (staProtocol == null) {
@@ -2602,7 +2575,7 @@
            }
            if (staProtocol.isAutoing()  //自动
                    && !staProtocol.isLoading()  //无物
                    && staProtocol.isOutEnable()  //可出信号
//                    && staProtocol.isOutEnable()  //可出信号
                    && staProtocol.getWorkNo() == 0
            ) {
                Short loctype1 = 1;
@@ -4240,7 +4213,9 @@
                    List<BasArmMast> basArmMastListRuning3 = basArmMastService.selectList(
                            new EntityWrapper<BasArmMast>()
                                    .eq("arm_no", basArm.getArmNo())
                                    .eq("sorting_line", basArm.getSortingLineSou())
                                    .eq(

                                            "sorting_line", basArm.getSortingLineSou())
                                    .eq("status", 3)
                    );
                    if (basArmMastListRuning.isEmpty() && basArmMastListRuning3.isEmpty()){
@@ -4269,6 +4244,24 @@
                                        .eq("binding_tags", basArmMast.getBindingTags())
                        );
                        if (basArmMastListOrder.size()==1){
                            Thread.sleep(100);


                            List<BasArmMast> basArmMastListRuningBarCode2 = basArmMastService.selectList(
                                    new EntityWrapper<BasArmMast>()
                                            .eq("barcode", barcode)
                            );
                            if (!basArmMastListRuningBarCode2.isEmpty()){
                                int binding_tags = basArmMastService.selectCount(
                                        new EntityWrapper<BasArmMast>()
                                                .eq("status", 2)
                                                .eq("binding_tags", basArmMast.getBindingTags())
                                );
                                if (binding_tags<2){
                                    armTaskAssignmentCallApiLogSave(staProtocol, "条码数据已存在！！！", staProtocol.getSiteId()+"码垛位置，条码数据正在自动组托===>>" + barcode, false);
                                    continue;
                                }
                            }
                            OrderDetlValueResultUtil orderDetlValueResultUtil = basArmMastService.selectOrderDetlValue(basArmMast.getOrderNo(), basArmMast.getSku());

                            if (Cools.isEmpty(orderDetlValueResultUtil)){

 src/main/java/com/zy/core/MainProcess.java

@@ -92,7 +92,7 @@

                if (i>10){
                    //空托盘自动出库
//                    mainService.autoEmptyOut();
                    mainService.autoEmptyOut();
                    //空托盘自动入库
                    mainService.autoEmptyIn();
                    i=0;
@@ -132,7 +132,7 @@
                try{
                    //RGV小车出入库取货下发
                    mainService.rgvIoExecute(11);
                    if(k > 3){
                    if(k > 2){
                        mainService.rgvOutExecute();
                        k = 0;
                    }
@@ -157,7 +157,7 @@
            try {

                // 间隔
                Thread.sleep(500);
                Thread.sleep(400);

                // 系统运行状态判断
                if (!SystemProperties.WCS_RUNNING_STATUS.get()) {
@@ -165,11 +165,11 @@
                }

                //arm任务完成
                mainService.armMissionAccomplished();
                mainService.armMissionAccomplishedScanToCheckIn();
                mainService.armMissionAccomplished();//4==>5
                mainService.armMissionAccomplishedScanToCheckIn();//3===》4

                //arm任务下发
                mainService.armTaskAssignment();
                mainService.armTaskAssignment();//0===》1

            } catch (Exception e) {
                e.printStackTrace();

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -89,7 +89,7 @@
//        add(2045);add(2046);add(2047);add(2048);
//        add(2101);add(2102);add(2103);add(2104);add(2105);add(2106);add(2107);add(2108);add(2109);add(2110);
//        add(2111);add(2112);add(2113);add(2114);add(2115);add(2116);add(2117);add(2118);add(2119);add(2120);
//        add(4001);add(4003);add(4004);add(4006);
        add(4001);add(4003);add(4004);add(4006);
    }};

    // 站点偏移量映射表
@@ -127,13 +127,13 @@
    }};

    public static final Map<Integer, Integer> siteErrOffsetMap = new HashMap<Integer, Integer>() {{
        put(1036, 512);put(1103, 476);put(1047, 452);put(2037, 270);
        put(1036, 512);put(1103, 476);put(1047, 452);put(2037, 270);put(4001,294);

    }};

    // 特殊站点集合
    private static final Set<Integer> specialSites = new HashSet<>(
            Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039,2004,2001,2007,2010,2016,2013,2019,2022,2025,4001,4004));
            Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039,2004,2001,2007,2010,2016,2013,2019,2022,2025,2028,4001,4004));

    // 特殊站点集合
    private static final Set<Integer> specialSites2 = new HashSet<>(
@@ -150,7 +150,7 @@
        add(3); add(4); add(5);
    }};
    public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
        add(1103);add(1036);add(1047);
        add(1103);add(1036);add(1047);add(2037);
    }};

    private Integer count=0;
@@ -169,9 +169,9 @@
    public static int getOffsetBySiteId2(int siteId) {
        int offset = 0;
        if (specialSites.contains(siteId)) {
            offset = 72; // 特殊站点占 96
            offset = 72; // 特殊站点占 72
        } else {
            offset = 60; // 普通站点占 72
            offset = 60; // 普通站点占 60
        }
        return offset;
    }
@@ -406,8 +406,14 @@
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 1);
                staProtocol.setAutoing(!status[0]);  // 自动
                boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3);

                staProtocol.setLoading(!status1[0]);  // 有物
                boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(result.Content, offset + 54, 1);
                boolean loading = false;
                if(!status1[0])
//                        && statusErr[2])
                {
                    loading = true;
                }
                staProtocol.setLoading(loading);  // 有物

                staProtocol.setInEnable(status1[2]); // 可入
                staProtocol.setOutEnable(status1[2]);// 可出
@@ -427,10 +433,12 @@
        //条码扫描器

        ArrayList<Integer> barcodeList = getBarcodeList();
        OperateResultExOne<byte[]> reasultBarcode1 = siemensS7Net.Read("DB101.780", (short) 8);//1036
        OperateResultExOne<byte[]> reasultBarcode2 = siemensS7Net.Read("DB104.548", (short) 8);//1047
        OperateResultExOne<byte[]> reasultBarcode3 = siemensS7Net.Read("DB102.2780", (short) 8);//1103
        OperateResultExOne<byte[]> reasultBarcode4 = siemensS7Net.Read("DB201.344", (short) 8);
        OperateResultExOne<byte[]> reasultBarcode1 = siemensS7Net.Read("DB101.780", (short) 4);//1036
        OperateResultExOne<byte[]> reasultBarcode2 = siemensS7Net.Read("DB104.548", (short) 4);//1047
        OperateResultExOne<byte[]> reasultBarcode3 = siemensS7Net.Read("DB102.2780", (short) 4);//1103
        OperateResultExOne<byte[]> reasultBarcode4 = siemensS7Net.Read("DB201.344", (short) 4);//2037
        OperateResultExOne<byte[]> reasultBarcode5 = siemensS7Net.Read("DB400.112", (short) 4);//4001

        if(barcodeList.get(0) == 0){
            if(reasultBarcode1.IsSuccess){
                Integer barcodeId = barcodeList.get(0);
@@ -459,15 +467,22 @@
                }

            }
        }else{
        }else if(barcodeList.get(0) == 3){
            if(reasultBarcode4.IsSuccess){
                Integer barcodeId = barcodeList.get(0);
                String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode3.Content, 0));
                String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode4.Content, 0));
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + +1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }

            }
            if(reasultBarcode5.IsSuccess){
                Integer barcodeId = barcodeList.get(1);
                String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode5.Content, 0));
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + +1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }