自动化立体仓库 - WCS系统
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5 天以前 3d2a161ca245484a3162b439cadf348b2f3a75fa
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13个文件已修改
1187 ■■■■ 已修改文件
src/main/java/com/zy/asrs/entity/LocMast.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/entity/TestMast.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/mapper/LocMastMapper.java 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/LocMastService.java 3 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/LocMastServiceImpl.java 4 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 675 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/utils/Utils.java 17 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/MainProcess.java 6 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/thread/SiemensCrnThread.java 63 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/core/thread/SiemensDevpThread.java 353 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/application.yml 52 ●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/mapper/LocMastMapper.xml 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/resources/mapper/WrkDetlMapper.xml 2 ●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/entity/LocMast.java
@@ -189,9 +189,9 @@
    private Integer fireStatus=0;
    /**
     * 产品状态{0:无,1:待测,2:测试中;3.测试完成;4.测试失败;5.静置中;6:静置完成;7:暂停测试;8:紧急出库;}
     * 产品状态{0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败;}
     */
    @ApiModelProperty(value= "产品状态{0:无,1:待测,2:测试中;3.测试完成;4.测试失败;5.静置中;6:静置完成;7:暂停测试;8:紧急出库;}")
    @ApiModelProperty(value= "产品状态{0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败;}")
    @TableField("pack_status")
    private Integer packStatus;
src/main/java/com/zy/asrs/entity/TestMast.java
@@ -56,9 +56,9 @@
    private String userId;
    /**
     * 状态 0: 待申请  1: 申请中  2: 已复核;3.测试中;4
     * 状态 0: 无货  1: 等待测试 2:测试中 3.测试完成;4.测试失败;
     */
    @ApiModelProperty(value= "状态 0: 待申请  1: 申请中  2: 已复核 3:测试中 4:完成")
    @ApiModelProperty(value= "状态 0: 无货  1: 等待测试 2:测试中 3.测试完成;4.测试失败; ")
    private Integer status;
    /**
src/main/java/com/zy/asrs/mapper/LocMastMapper.java
@@ -35,6 +35,6 @@
    @Select("select count(*) as count from asr_loc_mast where 1=1 and loc_sts = 'O' and loc_type1 = #{locType1} and crn_no = #{crnNo}")
    Integer selectEmptyLocCount(@Param("locType1") Short locType1, @Param("crnNo") Integer crnNo);
    LocMast selectztgx(@Param("sts1") String sts1,@Param("sts2") String sts2,@Param("count") Integer count);
    LocMast selectztgx(@Param("sts1") String sts1,@Param("count") Integer count);
}
src/main/java/com/zy/asrs/service/LocMastService.java
@@ -49,9 +49,8 @@
    /**
     * 查询在库和预约出库的测试库位
     * @param sts1 F
     * @param sts2 R
     * @param count i
     * @return
     */
    LocMast selectztgx(String sts1,String sts2,Integer count);
    LocMast selectztgx(String sts1,Integer count);
}
src/main/java/com/zy/asrs/service/impl/LocMastServiceImpl.java
@@ -53,7 +53,7 @@
        return this.baseMapper.selectEmptyLocCount(locMast.getLocType1(), locMast.getCrnNo()) > 1;
    }
    @Override
    public LocMast selectztgx(String sts1,String sts2,Integer count){
        return this.baseMapper.selectztgx(sts1,sts2,count);
    public LocMast selectztgx(String sts1,Integer count){
        return this.baseMapper.selectztgx(sts1,count);
    }
}
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -48,10 +48,7 @@
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import springfox.documentation.spring.web.json.Json;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Set;
import java.util.*;
import java.util.stream.Collectors;
@@ -152,59 +149,32 @@
                    errMsg = errMsg + "扫码失败";
                    back = true;
                }
                // 退回
                if (back) {
                    // led 异常显示
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                    if (ledThread != null) {
                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                    }
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if (!Cools.isEmpty(barcode) && !barcode.equals("00000000")) {
                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                        continue;
                    }
                } else {
                    // led 异常显示
//                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
//                    if (ledThread != null) {
//                        String errorMsg = "扫码失败,请重试";
//                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
//                    }
                    continue;
                }
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9992 && staProtocol.getWorkNo() <= 9999)
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999)
                        && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) {
//                    if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
//                        //条码为空或者不符合,退库到172站点
//                        staProtocol.setWorkNo((short)9999);
//                        staProtocol.setStaNo((short)172);
//                        devpThread.setPakMk(staProtocol.getSiteId(), false);
//                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                        if (!result) {
//                            throw new CoolException("更新plc站点信息失败");
//                        }
//                        continue;
//                    }
                    // 退回
                    if (back ||(!Cools.isEmpty(barcode) && barcode.equals("00000000"))) {
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        if (ledThread != null) {
                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                        }
                        continue;
                    }
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
                        News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
                    }
                    // 获取入库通知档
                    List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N"));
                    if (waitPakins.isEmpty()) {
                        log.error("无此入库条码数据。条码号={}", barcode);
                        continue;
                    }
@@ -216,7 +186,6 @@
                        param.setIoType(1);
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
//                        param.setPackNo(pack);
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -809,9 +778,6 @@
                    staProtocol = staProtocol.clone();
                }
//            // 入出库模式判断
//            if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
                // 查询站点详细信息
                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
                if (staDetl == null) {
@@ -831,11 +797,6 @@
                // 判断堆垛机出库站状态
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                    //测试库位出库必须要按启动按钮才能出库
                    if ((wrkMast.getStaNo() == 206 || wrkMast.getStaNo() == 1000) && locMast.getCtnKind() == 0) {
                        News.error("出库 ===>> 等待启动出库按钮", wrkMast);
                        continue;
                    }
                    // 命令下发区 --------------------------------------------------------------------------
                    // 堆垛机控制过滤
@@ -1051,30 +1012,22 @@
        WrkMast wrkMast = null;
        if (Cools.isEmpty(wrkMasts)) {
            return;
        }else {
            wrkMast = wrkMasts.get(0);
        }
        //先查测试库位转OK或者NG库位按了按钮的
        for (WrkMast wm : wrkMasts) {
            LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wm.getSourceLocNo()));
            if (!Cools.isEmpty(sourceSta1.getCtnKind())) {
                if (sourceSta1.getCtnKind() == 1) {
                    wrkMast = wm;
                    break;
                }
            }
        }
        //后查等待库位转测试库位
        if (Cools.isEmpty(wrkMast)) {
            for (WrkMast wm : wrkMasts) {
                LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wm.getSourceLocNo()));
                if (sourceSta1.getLocType1() == 3) {
                    wrkMast = wm;
                }
            }
        }
        //都没有满足条件的,跳过移库
        if (Cools.isEmpty(wrkMast)) {
            return;
        }
//        //后查等待库位转测试库位
//        if (Cools.isEmpty(wrkMast)) {
//            for (WrkMast wm : wrkMasts) {
//                LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wm.getSourceLocNo()));
//                if (sourceSta1.getLocType1() == 3) {
//                    wrkMast = wm;
//                }
//            }
//        }
//        //都没有满足条件的,跳过移库
//        if (Cools.isEmpty(wrkMast)) {
//            return;
//        }
        // 获取源库位信息
        LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
@@ -1430,7 +1383,8 @@
     * 出库  ===>> 工作档信息写入led显示器
     */
    @Async
    public synchronized void ledExecute() {
    public synchronized void ledExecute(Integer mark) {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1441,16 +1395,18 @@
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo()) {
                if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 获取工作档数据
                WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
//                if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
                if (null == wrkMast) {
                    continue;
                }
                log.info(""+mark+" - 0"+" - 开始执行:出库  ===>> 工作档信息写入led显示器");
                wrkMasts.add(wrkMast);
                // 组装命令
                LedCommand ledCommand = new LedCommand();
@@ -1481,39 +1437,18 @@
                        ledCommand.setEmptyMk(true);
                        break;
                    default:
                        News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        News.error(""+mark+" - 1"+" - 任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        break;
                }
                ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                ledCommand.setLocNo(wrkMast.getLocNo());
                ledCommand.setStaNo(wrkMast.getStaNo());
                ledCommand.setBarcode(wrkMast.getBarcode());
//                ledCommand.setSourceStaNo(wrkMast.getSourceStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> {
                        Double total = 0.0;
                        EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                        LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                        if (Cools.isEmpty(locDetl)) {
                            total = wrkDetl.getAnfme();
                        } else {
                            total = locDetl.getAnfme();
                        }
                        if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(), total));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(), total));
                        }
                        if (wrkMast.getIoType() == 107 || wrkMast.getIoType() == 104) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(), total));
                        }
                    });
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs())));
                }
                commands.add(ledCommand);
            }
            if (Cools.isEmpty(wrkMasts)) {
                continue;
            }
            Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet());
            // 获取LED线程
@@ -1522,11 +1457,32 @@
            if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) {
                continue;
            }
//             命令下发 -------------------------------------------------------------------------------
//            if (!commands.isEmpty()) {
//                if (led.getId() < 7) {
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
//                        News.error(""+mark+" - 2"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
//                        continue;
//                    } else {
//                        ledThread.setLedMk(false);
//                    }
//                } else {
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
//                        News.error(""+mark+" - 3"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
//                        continue;
//                    } else {
//                        ledThread.setLedMk(false);
//                    }
//                }
//
//            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                    News.error("{}号LED显示内容命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                    News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                    continue;
                }else {
                    ledThread.setLedMk(false);
                }
            }
@@ -1536,6 +1492,7 @@
                    wrkMast.setOveMk("Y");
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        log.error(""+mark+" - 4"+" - 更新工作档失败");
                        throw new CoolException("更新工作档失败");
                    }
                }
@@ -1549,6 +1506,7 @@
            }
        }
        log.info(""+mark+" - 0"+" - 出库  ===>> 工作档信息写入led显示器执行完成");
    }
    /**
@@ -1958,38 +1916,6 @@
        }
    }
    /**
     * 入出库模式切换函数
     */
    public void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                WrkMast pakout = wrkMastMapper.selectWorkingPakout();
                if (pakout != null) {
                    if (devpThread.ioMode != IoModeType.PAKOUT_MODE) {
                        // 出库切换中
                        devpThread.ioMode = IoModeType.PAKOUT_BOOTING;
                        WrkMast pakin = wrkMastMapper.selectWorkingPakin();
                        if (pakin == null) {
                            // 出库模式
                            devpThread.ioMode = IoModeType.PAKOUT_MODE;
                        }
                    }
                } else {
                    // 入库模式
                    devpThread.ioMode = IoModeType.PAKIN_MODE;
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
    public void outOfDevp() {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
        for (WrkMast wrkMast : wrkMasts) {
@@ -2076,232 +2002,6 @@
        }
    }
    /**
     * 根据PLC按钮测试、完成、暂停信号,更新testMast表中status值,交由WMS系统处理
     */
    @Transactional
    public void packTest() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if (null != devpThread) {
                    for (int i = 0; i < 48; i++) {
                        int olsStatus = 0;//testMast表原来status数据状态
                        int newStatus = 0;//testMast表待修改的status数据状态
                        short newSingle = 0;  //PLC地址待修改的新值
                        switch (devpThread.startSignal[i][0]) {//根据信号查找testMast表中对应状态条件,olsStatus,newStatus根据实际流程调整
                            case 0://初始状态,入库
                                olsStatus = 1;//待测
                                newStatus = 1;//待测
                                newSingle = 1;//库存有资料,寄存器地址,0===>>1
                                break;
                            case 2://启动复核信号
                                olsStatus = 1;//待测
                                newStatus = 2;//复核中
                                newSingle = 3;//测试复核,寄存器地址,2===>>3
                                break;
                            case 3://测试完成
                                olsStatus = 4;//测试完成
                                newStatus = 4;//测试完成
                                newSingle = 4;//(NG:4\OK:41)测试完成,寄存器地址,3===>>4\41
                                break;
                            case 5://NG测试信号
                            case 6://完成测试信号
                            case 22://完成测试信号
                                olsStatus = 4;//测试完成
                                newStatus = 5;//已移库
                                newSingle = 0;//启动移库,寄存器地址清零,5/6===>>0
                                break;
                            case 7://暂停信号
                                olsStatus = 99;//plc给出暂停信号
                                newStatus = 0;//WCS收到暂停信号后,更新testMast
                                newSingle = 8;//暂停测试,寄存器地址,7===>>8
                                break;
                            case 9://紧急出库确认充电线已经拔出
                                olsStatus = 99;//plc给出暂停信号
                                newStatus = 0;//WCS收到暂停信号后,更新testMast
                                newSingle = 8;//暂停测试,寄存器地址,9===>>8
                                break;
                            case 10://解除暂停信号
                                olsStatus = 0;//plc给出暂停信号
                                newStatus = 1;//WCS收到暂停信号后,更新testMast
                                newSingle = 0;//暂停测试,寄存器地址,10===>>0/11
                                break;
                            case 12://紧急出库确认充电线已经拔出
                                newSingle = 11;//暂停测试,寄存器地址,12===>>11
                                break;
                            case 13://入库前判断充电线是否放好
                                newSingle = 14;//禁用库位,寄存器地址,13===>>14
                                break;
                            case 15://充电线放好
                                newSingle = 0;//复位,寄存器地址,12===>>0
                                break;
                            default:
                                log.info("读取通道" + (i + 1) + "测试库位按钮信号:为" + devpThread.startSignal[i][0]);
                                continue;
                        }
                        TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
                                .eq("channel", (i + 1)).eq("status", olsStatus));//查找原来的状态
                        LocMast locMast = null;
                        boolean sign = false;
                        switch (devpThread.startSignal[i][0]) {
                            case 0:
                                if (!Cools.isEmpty(testMast)) {
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")) {
                                        sign = true;
                                    }
                                }
                                break;
                            case 3:
                                if (!Cools.isEmpty(testMast)) {
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")) {
                                        sign = true;
                                        if (locMast.getPackStatus() == 3) {//测试完成
                                            newSingle = 41;
                                        } else if (locMast.getPackStatus() == 4) {//测试失败
                                            newSingle = 4;
                                        } else {
                                            log.info("读取通道" + (i + 1) + "测试库位按钮信号:为" + devpThread.startSignal[i][0] + "通道库位pack状态信息异常" + locMast.getPackStatus());
                                            sign = false;
                                        }
                                    }
                                }
                                break;
                            case 5:
                            case 6:
                                if (!Cools.isEmpty(testMast)) {
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")) {
                                        if (devpThread.startSignal[i][0] == 5 && locMast.getPackStatus() == 4) {
                                            sign = true;
                                        } else if (devpThread.startSignal[i][0] == 6 && locMast.getPackStatus() == 3) {
                                            sign = true;
                                        } else {
                                            log.error("测试完成移库时按下完成按钮与测试结果不一致===>>[channel:{}", i + 1);
                                        }
                                    } else {
                                        log.error("测试完成移库时未查询到测试档案===>>[channel:{}", i + 1);
                                    }
                                }
                                break;
                            case 2:
                                if (!Cools.isEmpty(testMast)) {
                                    testMast.setStatus(newStatus);
                                    testMast.setModiTime(new Date());
                                    if (!testMastService.update(testMast, new EntityWrapper<TestMast>().eq("channel", (i + 1)).eq("barcode", testMast.getBarcode()))) {
                                        throw new CoolException("更新产品测试状态失败");
                                    } else {
                                        sign = true;
                                    }
                                } else {
                                    log.error("启动测试时未查询到测试档案===>>[channel:{}", i + 1);
                                }
                                break;
                            case 7:
                                SearchLocParam param = new SearchLocParam();
                                param.setBarcode(i + 1 + "");
                                String response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath("/mobile/test/suspend/auth")
                                        .setJson(JSON.toJSONString(param))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                if (jsonObject.getInteger("code").equals(200)) {
                                    testMast = testMastService.selectOne(new EntityWrapper<TestMast>().eq("channel", (i + 1)));
                                    testMast.setStatus(newStatus);
                                    testMast.setModiTime(new Date());
                                    if (!testMastService.update(testMast, new EntityWrapper<TestMast>().eq("channel", (i + 1)).eq("barcode", testMast.getBarcode()))) {
                                        log.error("更新产品测试状态失败");
                                    }
                                    sign = true;
                                } else {
                                    log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/mobile/test/suspend/auth", JSON.toJSONString(param), response);
                                }
                                break;
                            case 9:
                            case 12:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D")) {
                                    locMast.setPackStatus(8); //8.紧急出库
                                    if (locMastService.update(locMast, new EntityWrapper<LocMast>().eq("channel", (i + 1)))) {
                                        log.info("库位:{},紧急出库!", locMast.getLocNo());
                                    }
                                } else {
                                    log.error("库位不是在库状态,无需紧急出库!");
                                }
                                sign = true;
                                break;
                            case 10:
                                if (!Cools.isEmpty(testMast)) {
                                    locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                    if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")) {
                                        if (locMast.getFireStatus().equals(1)) {
                                            newSingle = 11;
                                        } else {
                                            testMast.setStatus(newStatus);
                                            testMast.setModiTime(new Date());
                                            if (!testMastService.update(testMast, new EntityWrapper<TestMast>().eq("channel", (i + 1)).eq("barcode", testMast.getBarcode()))) {
                                                throw new CoolException("更新产品测试状态失败");
                                            } else {
                                                sign = true;
                                            }
                                        }
                                    }
                                }
                                sign = true;
                                break;
                            case 13:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                if (locMast.getLocSts().equals("O")) {
                                    locMast.setLocSts("X");
                                    locMastService.update(locMast, new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                }
                                sign = true;
                                break;
                            case 15:
                                locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                if (locMast.getLocSts().equals("X")) {
                                    locMast.setLocSts("O");
                                    locMastService.update(locMast, new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                                }
                                sign = true;
                                break;
                            default:
                                log.info("读取通道" + (i + 1) + "测试库位按钮信号:为" + devpThread.startSignal[i][0]);
                                continue;
                        }
                        if (sign) {
                            boolean result = messageQueueOffer(i, newSingle, SlaveType.Devp, devp.getId());
                            if (!result) {
                                log.error("更新测试信号失败===>>[channel:{},locNo:{},barcode:{}]", i + 1, testMast.getLocNo(), testMast.getBarcode());
                            } else {
                                devpThread.startSignal[i][0] = newSingle;
                            }
                        }
                        try {
                            locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", (i + 1)));
                            if (devpThread.startSignal[i][1] != locMast.getFireStatus()) {
                                messageQueueOffer2(i + 1, (short) ((int) locMast.getFireStatus()), SlaveType.Devp, devp.getId());
                            }
                        } catch (Exception e) {
                            log.error("火警  ===>> 给输送线发送警报失败,通道号:", i + 1);
                        }
                    }
                }
            }
        } catch (Exception e) {
            log.error("启动测试  ===>> 启动测试失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    public boolean messageQueueOffer(int i, short newSingle, SlaveType devp, Integer id) {
        //复位PLC信号,借用输送站点实体类
@@ -2320,216 +2020,73 @@
    }
    /**
     * 将火警报警信号写入到堆垛机PLC中
     */
    @Transactional
    public void fierCrn() {
        try {
            for (CrnSlave crn : slaveProperties.getCrn()) {
                if (crn.getId() != 1) {
                    continue;
                }
                // 获取堆垛机信息
                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("fire_status", 1));
                if (!Cools.isEmpty(locMast)) {
                    //报警信号写入1
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 1))) {
                        News.error("火警  ===>> 给堆垛机发送报警信号失败");
                    }
                    News.error("火警!!!!!!!  ===>> 给堆垛机发送报警信号成功");
                } else {
                    //报警信号没有后,复位地址
                    if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 0))) {
                        News.error("火警  ===>> 给堆垛机清零复位报警信号失败");
                    }
                }
            }
        } catch (Exception e) {
            News.error("火警  ===>> 给堆垛机发送警报失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 103站点有物下发pack码
     */
    @Transactional
    public void packDevp() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", 103));
                if (Cools.isEmpty(basDevp)) {
                    News.error("103站点查询失败-MainServiceImpl.java-2255行");
                }
                if (basDevp.getAutoing().equals("Y") && basDevp.getWrkNo() > 0 && basDevp.getLoading().equals("Y")) {
                    WrkDetl wrkDetl = wrkDetlService.devpPackNo(basDevp.getWrkNo());
                    if (Cools.isEmpty(wrkDetl)) {
                        News.error("103站点查询失败-MainServiceImpl.java-2255行");
                    }
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, wrkDetl.getMatnr()));
                }
            }
        } catch (Exception e) {
            News.error("103  ===>> 给输送线发送Pack码失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 根据PLC按钮测试、完成、暂停信号,更新testMast表中status值,交由WMS系统处理
     * 更新PLC库位状态、更新库位启动状态
     */
    @Transactional
    public void packTest1() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                log.info("2363行程序开始运行");
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                if (null != devpThread) {
                    for (int i = 0; i < 48; i++) {
//                        log.info("2367行程序开始运行,第"+i+"次");
                        boolean fig = false;
                if(null != devpThread){
                    //devpThread.startSignal[i][0]
                    //0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败;
                    //locMast.setPackStatus
                    // "产品状态{0:空闲,1:待测,2:测试中;3.测试完成;4.测试失败;}"
                    //testMast.setStatus
                    //"状态 0: 无货  1: 等待测试 2:测试中 3.测试完成;4.测试失败; "
                    for (int i = 0; i < 24; i++){
                        //查询在库和预约出库
                        LocMast locMast = locMastService.selectztgx("F", "R", i);
                        if (!Cools.isEmpty(locMast)) {
//                            log.info("2372行程序开始运行,查询测试档");
                            TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
                                    .eq("loc_no", locMast.getLocNo())
                                    .eq("user_id", locMast.getBarcode()));
                            if (Cools.isEmpty(testMast)) {
                        LocMast locMast=locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",i+1));
                        if(!Cools.isEmpty(locMast)){
                            if (locMast.getLocSts().equals("F")){
                                TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>()
                                        .eq("loc_no",locMast.getLocNo())
                                        .eq("user_id",locMast.getBarcode()));
                                if(Cools.isEmpty(testMast)){
//                                log.info("2377行程序开始运行,测试档为空,跳过");
                                continue;
                            }
//                            log.info("2380行程序开始运行,测试档不为空,下一步");
                            //devpThread.startSignal[i][0]
                            //0:空,1:启动中,2:工作中,3:自动暂停,4:正常完成(OK),5:异常停止(NG),6:在线,7:离线,8:空闲
                            //locMast.setPackStatus
                            // "产品状态{0:无,1:待测,2:测试中;3.测试完成;4.测试失败;5.静置中;6:静置完成;7:暂停测试;8:紧急出库;9:在线;10:离线;11:空闲;}"
                            //testMast.setStatus
                            //"状态 0: 待申请  1: 申请中  2: 已复核 3:测试中 4:完成 5:移库 6:火警"
                            if (devpThread.startSignal[i][0] == 8) {
                                News.info("2390行程序开始运行,修改测试档状态为 1、申请中,开始修改前:" + JSON.toJSONString(testMast));
                                testMast.setStatus(1);
                                locMast.setPackStatus(1);
                                testMast.setModiTime(new Date());
                                log.info("2394行程序开始运行,修改测试档状态为 1、申请中,修改数据后、未更新" + JSON.toJSONString(testMast));
                            } else if (devpThread.startSignal[i][0] == 2 && locMast.getPackStatus() != 2) {
                                News.info("2396行程序开始运行,修改测试档状态为 3、测试中,开始修改前:" + JSON.toJSONString(testMast));
                                testMast.setStatus(3);
                                locMast.setPackStatus(2);
                                testMast.setModiTime(new Date());
                                log.info("2400,修改测试档状态为 3、测试中,修改数据后、未更新" + JSON.toJSONString(testMast));
                                //NG转OK需要还原源库位和目标库位状态,OK转NG 删除任务档
                                WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                                        .eq("source_loc_no", locMast.getLocNo())
                                        .eq("wrk_sts", 11));
                                News.info("2405,查询状态为生成出库id的测试完成(NG或OK)任务档," + JSON.toJSONString(wrkMast));
                                if (!Cools.isEmpty(wrkMast)) {
                                    if (wrkMast.getWrkSts() == 11) {
                                        if (wrkMast.getIoType() == 11) {
                                            log.info("2409,删除任务档为移库的," + JSON.toJSONString(wrkMast));
                                            LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", wrkMast.getLocNo()));
                                            locMast1.setLocSts("O");
                                            locMastService.update(locMast1, new EntityWrapper<LocMast>().eq("loc_no", wrkMast.getLocNo()));
                                        }
                                        wrkMastMapper.deleteById(wrkMast);
                                        log.info("2415,删除工作档" + JSON.toJSONString(wrkMast) + JSON.toJSONString(locMast));
                                        locMast.setLocSts("F");
                                        log.info("2417,删除工作档" + JSON.toJSONString(wrkMast) + JSON.toJSONString(locMast));
                                        wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
                                        log.info("2419,删除工作明细" + wrkMast.getWrkNo());
                                        if (!locMastService.update(locMast, new EntityWrapper<LocMast>()
                                                .eq("channel", i + 1))) {
                                            log.error("2422修改测试库位状态失败" + locMast.getLocNo() + JSON.toJSONString(locMast));
                                        } else {
                                            log.error("2424修改测试库位状态成功" + locMast.getLocNo() + JSON.toJSONString(locMast));
                                            fig = true;
                                        }
                                    }
                                }
                            } else if (devpThread.startSignal[i][0] == 3) {
                                locMast.setPackStatus(7);
                                testMast.setModiTime(new Date());
                            } else if (devpThread.startSignal[i][0] == 4 && testMast.getStatus() != 4 && locMast.getFireStatus() != 1 && testMast.getStatus() != 6) {
                                locMast.setPackStatus(3);
                                testMast.setStatus(4);
                                testMast.setModiTime(new Date());
                                testMastService.insertPackQualified(true, new Date(), testMast.getBarcode());
                            } else if (devpThread.startSignal[i][0] == 5 && testMast.getStatus() != 4 && locMast.getFireStatus() != 1 && testMast.getStatus() != 6) {
                                locMast.setPackStatus(4);
                                testMast.setStatus(4);
                                testMast.setModiTime(new Date());
                                testMastService.insertPackQualified(false, new Date(), testMast.getBarcode());
                            }
//                            else if(devpThread.startSignal[i][0]==6||devpThread.startSignal[i][0]==7||devpThread.startSignal[i][0]==8){
//                                locMast.setPackStatus(devpThread.startSignal[i][0]+3);
//                            }
                            //通道启动按钮状态,1:可以启动出库或者移库,0:不能启动出库或者移库
                            locMast.setCtnKind(devpThread.startSignal[i][2]);
                            if (devpThread.startSignal[i][2] == 1) {
                                if (!locMastService.update(locMast, new EntityWrapper<LocMast>()
                                        .eq("loc_sts", "R")
                                        .eq("channel", i + 1))) {
                                    News.error("修改启动按钮状态,测试库位状态失败" + locMast.getLocNo(), locMast);
                                }
                            } else if (!locMast.getLocSts().equals("R")) {
                                if (!fig) {
                                    if (!locMastService.update(locMast, new EntityWrapper<LocMast>()
                                            .eq("loc_sts", "F")
                                            .eq("channel", i + 1))) {
                                        News.error("修改测试库位状态失败" + locMast.getLocNo(), locMast);
                                    }
                                }
                                if (!testMastService.update(testMast, new EntityWrapper<TestMast>()
                                        .eq("loc_no", locMast.getLocNo())
                                        .eq("user_id", locMast.getBarcode()))) {
                                    News.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
                                }
                            }
                        }
                    }
                    //当充放电库位为O空库位时
                    //库位状态改为8空闲
                    //给PLC写消防信号
                    for (int i = 0; i < 48; i++) {
                        LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel", i + 1));
                        TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
                                .eq("loc_no", locMast.getLocNo())
                                .eq("user_id", locMast.getBarcode()));
                        if ((locMast.getLocSts().equals("O") || locMast.getLocSts().equals("S")) && devpThread.startSignal[i][0] != 8) {
                            Thread.sleep(1000);
                            MessageQueue.offer(SlaveType.Devp, 1, new Task(6, locMast.getChannel() - 1));
                        }
                        try {
                            if (locMast.getFireStatus() != devpThread.startSignal[i][1]) {
                                messageQueueOffer2(i, (short) ((int) locMast.getFireStatus()), SlaveType.Devp, devp.getId());
                                if (Cools.isEmpty(testMast)) {
                                    continue;
                                }
                                if (locMast.getFireStatus() == 1) {
                                    testMast.setStatus(6);//火警
                                    if (!testMastService.update(testMast, new EntityWrapper<TestMast>()
                                            .eq("loc_no", locMast.getLocNo())
                                            .eq("user_id", locMast.getBarcode()))) {
                                        News.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
                                HashMap<String,Short> hashMap=new HashMap<>();
                                if(devpThread.startSignal[i][0]!=locMast.getPackStatus()){
                                    hashMap.put("locSts",locMast.getPackStatus().shortValue());
                                    hashMap.put("channel",(short)(i*2));
                                    MessageQueue.offer(SlaveType.Devp, 1, new Task(6,hashMap));
                                }
                                //同步设备状态
                                if(locMast.getPackStatus()!=testMast.getStatus()){
                                    testMast.setStatus(locMast.getPackStatus());
                                    testMastService.updateById(testMast);
                                }
                                if(devpThread.startSignal[i][1]!=locMast.getCtnKind()){
                                    locMast.setCtnKind(devpThread.startSignal[i][1]);
                                    locMastService.updateById(locMast);
                                }
                            }else if(locMast.getLocSts().equals("O")){
                                //当充放电库位为O空库位时
                                //库位状态改为0空闲
                                locMast=locMastService.selectztgx("O",i);
                                if(!Cools.isEmpty(locMast)){
                                    HashMap<String,Short> hashMap=new HashMap<>();
                                    if(devpThread.startSignal[i][0]!=locMast.getPackStatus()){
                                        hashMap.put("locSts",(short)0);
                                        hashMap.put("channel",(short)(i*2));
                                        MessageQueue.offer(SlaveType.Devp, 1, new Task(6,hashMap));
                                        locMast.setPackStatus(0);
                                        locMastService.updateById(locMast);
                                    }
                                    if(devpThread.startSignal[i][1]!=locMast.getChannel()){
                                        locMast.setCtnKind(devpThread.startSignal[i][1]);
                                        locMastService.updateById(locMast);
                                    }
                                }
                            }
                        } catch (Exception e) {
                            News.error("火警  ===>> 给输送线发送警报失败,通道号:", i + 1);
                        }
                    }
                }
            }
        } catch (Exception e) {
            News.error("获得测试库位状态失败", e);
src/main/java/com/zy/asrs/utils/Utils.java
@@ -4,9 +4,12 @@
import com.core.common.Cools;
import com.zy.core.properties.SlaveProperties;
import java.lang.reflect.Field;
import java.text.DecimalFormat;
import java.util.ArrayList;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
/**
 * Created by vincent on 2020/8/27
@@ -161,6 +164,20 @@
    }
    public static Map<String, Object> objectToMap(Object obj) {
        Map<String, Object> map = new HashMap<>();
        Field[] fields = obj.getClass().getDeclaredFields();
        for (Field field : fields) {
            field.setAccessible(true); // 设置私有字段可访问
            try {
                map.put(field.getName(), field.get(obj));
            } catch (IllegalAccessException e) {
                e.printStackTrace();
            }
        }
        return map;
    }
    public static void main(String[] args) {
        SlaveProperties slaveProperties = new SlaveProperties();
        slaveProperties.setDoubleDeep(true);
src/main/java/com/zy/core/MainProcess.java
@@ -59,15 +59,15 @@
                    // 堆垛机异常信息记录
                    mainService.recCrnErr();
                    // 入库  ===>> 空栈板初始化入库,叉车入库站放货
//                    mainService.storeEmptyPlt();
                    mainService.storeEmptyPlt();
                    // 出库  ===>> 工作档信息写入led显示器
                    mainService.ledExecute();
//                    mainService.ledExecute(1);
                    // 其他  ===>> LED显示器复位,显示默认信息
                    mainService.ledReset();
//                    mainService.outOfDevp();
                    //启动、完成、暂停测试系统测试
//                    mainService.packTest1();
                    mainService.packTest1();
//                    //火警,给堆垛机发送火警警报
//                    mainService.fierCrn();
src/main/java/com/zy/core/thread/SiemensCrnThread.java
@@ -5,6 +5,7 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasCrnOpt;
@@ -39,6 +40,11 @@
    private CrnProtocol crnProtocol;
    private boolean resetFlag = false;
    public Long sign = System.currentTimeMillis();
    public boolean isRunning = true;
    /**
     * 堆垛机是否在回原点运动中标记
     */
@@ -52,7 +58,7 @@
    @SuppressWarnings("InfiniteLoopStatement")
    public void run() {
        this.connect();
        while (true) {
        while (isRunning) {
            try {
                int step = 1;
                Task task = MessageQueue.poll(SlaveType.Crn, slave.getId());
@@ -86,10 +92,6 @@
                        command.setDestinationPosZ((short)0);     // 目标库位层
                        write(command);
                        break;
                    case 4:
                        Integer data = (Integer) task.getData();
                        siemensNet.Write("DB100.276", data.shortValue());
                        break;
                    default:
                        break;
                }
@@ -97,7 +99,7 @@
            } catch (Exception e) {
//                e.printStackTrace();
            }
            sign = System.currentTimeMillis();
        }
    }
@@ -137,10 +139,10 @@
        if(connect.IsSuccess){
            result = true;
            OutputQueue.CRN.offer(MessageFormat.format( "【{0}】堆垛机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.info("堆垛机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            News.info("SiemensCrn"+" - 1"+" - 堆垛机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】堆垛机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("堆垛机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            News.error("SiemensCrn"+" - 2"+" - 堆垛机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            initCrn();
        }
//        siemensNet.ConnectClose();
@@ -152,10 +154,11 @@
     */
    private void readStatus(){
        try {
            OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 65);
            OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 56);
            if (result.IsSuccess) {
                if (null == crnProtocol) {
                    crnProtocol = new CrnProtocol();
                    crnProtocol.setCrnNo(slave.getId());
                }
                crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));
                crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 2));
@@ -178,13 +181,11 @@
                crnProtocol.setyDistance(siemensNet.getByteTransform().TransInt16(result.Content, 44));
                crnProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48));
                crnProtocol.setyDuration(siemensNet.getByteTransform().TransInt16(result.Content, 52));
                crnProtocol.setBarcodeResult(siemensNet.getByteTransform().TransBool(result.Content, 56));
                crnProtocol.setBarcode(siemensNet.getByteTransform().TransString(result.Content, 58,6,"UTF-8"));
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
                // 复位信号
                if (crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
                if (!Cools.isEmpty(crnProtocol.getStatusType()) && crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
                    if (resetFlag) {
                        if(crnProtocol.getTaskNo()==9999){
                            backHpFlag = false;
@@ -204,19 +205,19 @@
                    basCrnp.setCrnNo(slave.getId());
                    basCrnp.setCrnSts((int)crnProtocol.getMode());
                    if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){
                        log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                        News.error("SiemensCrn"+" - 3"+" - 堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                    }
                } catch (Exception ignore){}
            } else {
                initCrn();
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败1 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
                log.error("读取堆垛机plc状态信息失败1 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
                News.error("SiemensCrn"+" - 4"+" - 读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            }
        } catch (Exception e) {
            log.error("fail", e);
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败2 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("读取堆垛机plc状态信息失败2 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            e.printStackTrace();
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("SiemensCrn"+" - 5"+" - 读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initCrn();
        }
    }
@@ -235,12 +236,12 @@
     */
    private boolean write(CrnCommand command) throws InterruptedException {
        if (null == command) {
            log.error("堆垛机写入命令为空");
            News.error("SiemensCrn"+" - 6"+" - 堆垛机写入命令为空");
            return false;
        }
        //convertRow(command);
//        convertRow(command);
        command.setCrnNo(slave.getId());
        short[] array = new short[12];
        short[] array = new short[10];
        array[0] = command.getAckFinish();
        array[1] = command.getTaskNo();
        array[2] = command.getTaskMode();
@@ -250,15 +251,14 @@
        array[6] = command.getDestinationPosX();
        array[7] = command.getDestinationPosY();
        array[8] = command.getDestinationPosZ();
        array[9] = command.getSourceStaNo();
        array[10] = command.getDestinationStaNo();
        array[11] = command.getCommand();
//        array[9] = command.getSourceStaNo();
//        array[10] = command.getDestinationStaNo();
        array[9] = command.getCommand();
        OperateResult result = siemensNet.Write("DB100.0", array);
        if (command.getAckFinish() == 0){
            OperateResult result2 = siemensNet.Write("DB100.20", command.getBarcode());
        }
        if (command.getAckFinish() == 0) {
            short commandFinish = 1;
            Thread.sleep(100L);
            result = siemensNet.Write("DB100.18", commandFinish);
        }
@@ -288,12 +288,12 @@
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            News.info("SiemensCrn"+" - 7"+" - 堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            News.error("SiemensCrn"+" - 8"+" - 写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            return false;
        }
    }
@@ -419,4 +419,9 @@
    }
    // 提供一个方法来停止线程
    public void requestStop() {
        isRunning = false;
    }
}
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,11 +5,14 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.utils.Utils;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
@@ -22,11 +25,9 @@
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
import java.lang.reflect.Field;
import java.text.MessageFormat;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Map;
import java.util.*;
import java.util.concurrent.ConcurrentHashMap;
/**
@@ -41,29 +42,43 @@
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
        add(101);
        add(102);
        add(103);
        add(104);
        add(201);
        add(202);
        add(203);
        add(204);
        add(205);
        add(206);
    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(100);add(101);add(102);add(103);add(104);add(105);add(106);
    }};
    private Integer count=0;
    public int[][] startSignal = new int[24][2];
    /**
     * 条码数量
     */
    private int barcodeSize = 1;
    public IoModeType ioMode = IoModeType.NONE;
    public int[][] startSignal = new int[48][3];
    /**
     * 入出库模式
     * 0:未知
     * 1:入库启动中
     * 2.入库模式
     * 3.出库启动中 (不能生成入库工作档)
     * 4.出库模式
     */
//    public IoModeType ioMode = IoModeType.NONE;
    public SiemensDevpThread(DevpSlave slave) {
        this.slave = slave;
    }
    private ArrayList<Integer> getStaNo() {
        switch (slave.getId()) {
            case 1:
                return staNos1;
            default:
                throw new CoolException("服务器异常");
        }
    }
    @Override
@@ -84,28 +99,14 @@
                        break;
                    // 写数据 ID+目标站
                    case 2:
                        write((StaProtocol) task.getData());
                        write((StaProtocol)task.getData());
                        break;
                    // 写数据 103站点写入PACK码
//                    case 4:
//                        write103((String)task.getData());
//                        break;
                    // 火警信号
//                    case 5:
//                        StaProtocol staProtocol2 = (StaProtocol)task.getData();
//                        siemensS7Net.Write("DB108.0" + staProtocol2.getSiteId(), staProtocol2.getStaNo()==1);
//                        break;
                    //测试库出库,库位状态改为8
//                    case 6:
//                        String data = task.getData()+"";
//                        Byte coun=8;
//                        siemensS7Net.Write("DB38.0" + data, coun);
//                        break;
                    //复位测试信号
//                    case 3:
//                        StaProtocol staProtocol = (StaProtocol) task.getData();
//                        siemensS7Net.Write("DB102.0" + staProtocol.getSiteId(), staProtocol.getStaNo());
//                        break;
                    //修改测试状态
                    case 6:
                        Map<String, Short> map = (Map<String, Short>) task.getData();
                        siemensS7Net.Write("DB102.0" + map.get("channel"),map.get("locSts"));
                        break;
                    default:
                        break;
                }
@@ -119,6 +120,37 @@
        }
    }
    /**
     * 初始化站点状态
     */
    private void initSite() {
        count ++;
        ArrayList<Integer> staNos = getStaNo();
        if(count > 10) {
            // 站点编号
            for (Integer siteId : staNos) {
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short) 0);    // ID
                staProtocol.setAutoing(false);      // 自动
                staProtocol.setLoading(false);      // 有物
                staProtocol.setInEnable(false);     // 可入
                staProtocol.setOutEnable(false);    // 可出
                staProtocol.setEmptyMk(false);      // 空板信号
                staProtocol.setStaNo((short) 0);     // 目标站
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
            }
            count = 0;
        }
    }
    @Override
    public boolean connect() {
        boolean result = false;
@@ -126,13 +158,14 @@
        siemensS7Net.setRack(slave.getRack().byteValue());
        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        if (connect.IsSuccess) {
        if(connect.IsSuccess){
            result = true;
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]  [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]  [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSite();
        }
        siemensS7Net.ConnectClose();
        return result;
@@ -142,10 +175,10 @@
     * 读取状态 ====> 整块plc
     */
    private void read() throws InterruptedException {
//        // 更新入出库模式
//        updateIoMode();
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize * 4));
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8));
        if (result.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
@@ -155,32 +188,11 @@
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4));     // 工作号
                staProtocol.setWorkNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, i*8));     // 工作号
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2));   // 目标站
            }
        }
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186);
//        if (result0.IsSuccess) {
//            for (int i = 0; i < 93; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2));   // 目标站
//            }
//        }
        Thread.sleep(200);
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize * 2));
        if (result1.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i * 2, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4));   // 目标站
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
@@ -196,61 +208,50 @@
            }
        }
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.190", (short) 8);
//        OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB100.216",(short)(6));
        if (result2.IsSuccess) {
            String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, 0, 8, "UTF-8");
//                String barcode=new String(result2.Content,i*12,12);
            BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 1);
            if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                barcodeThread.setBarcode(barcode);
            }
        //外形检测
        OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.702.0", (short) (barcodeSize*1));
        StaProtocol staProtocol1 = station.get(101);
        if(resultErr1.IsSuccess){
            boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1);
            staProtocol1.setFrontErr(status1[0]);
            staProtocol1.setBackErr(status1[1]);
            staProtocol1.setHighErr(status1[2]);
            staProtocol1.setLeftErr(status1[3]);
            staProtocol1.setRightErr(status1[4]);
            staProtocol1.setWeightErr(status1[5]);
            staProtocol1.setBarcodeErr(status1[6]);
        }
//        if (result5.IsSuccess) {
//            String barcode =siemensS7Net.getByteTransform().TransString(result5.Content,0,6, "UTF-8");
////                String barcode=new String(result2.Content,i*12,12);
//            BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode,  2);
//            if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
//                barcodeThread.setBarcode(barcode);
//            }
//        }
        Thread.sleep(200);
        //测试柜状态获取
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB38.0", (short) 48);
        //启动移库按钮
        OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB102.0", (short) 96);
        //消防报警
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB108.0", (short) 48);
        if (result3.IsSuccess) {
            for (int i = 0; i < 48; i++) {
                startSignal[i][0] = siemensS7Net.getByteTransform().TransByte(result3.Content, i);//测试柜状态
                startSignal[i][1] = siemensS7Net.getByteTransform().TransBool(result4.Content, i) ? 1 : 0;//消防状态
                startSignal[i][2] = siemensS7Net.getByteTransform().TransInt16(result6.Content, i * 2);//启动按钮状态
        if(slave.getId()==1) {
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.602.0", (short) (barcodeSize * 8));
            if (result2.IsSuccess) {
                for (int i = 0; i < barcodeSize; i++) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                    if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }
        }
//        OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
//        if (result2.IsSuccess) {
//            this.ioMode = IoModeType.get(result2.Content);
//        }
        OperateResultExOne<byte[]> result202 = siemensS7Net.Read("DB101.806", (short) 8);
        if (result202.IsSuccess) {
            //出入库模式
            boolean[] status = siemensS7Net.getByteTransform().TransBool(result202.Content, 0, 1);
            StaProtocol staProtocol = station.get(202);
            staProtocol.setFrontErr(status[0]);
            staProtocol.setBackErr(status[1]);
            staProtocol.setHighErr(status[2]);
            staProtocol.setLeftErr(status[3]);
            staProtocol.setRightErr(status[4]);
            staProtocol.setWeightErr(status[5]);
            staProtocol.setBarcodeErr(status[6]);
        //充放电库位状态读取
        OperateResultExOne<byte[]> resultLocSts = siemensS7Net.Read("DB102.0", (short) 48);
        //充放电启动按钮读取
        OperateResultExOne<byte[]> resultLocOpen = siemensS7Net.Read("DB103.0", (short) 48);
        if(resultLocSts.IsSuccess&&resultLocOpen.IsSuccess) {
            for(int i=0; i<24; i++){
                startSignal[i][0] = siemensS7Net.getByteTransform().TransInt16(resultLocSts.Content, i*2);//测试柜状态
                startSignal[i][1] = siemensS7Net.getByteTransform().TransInt16(resultLocOpen.Content, i*2);//启动按钮状态
            }
        }
        if (result.IsSuccess && result1.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
        if (result.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
            // 根据实时信息更新数据库
            try {
@@ -271,27 +272,9 @@
            }
        } else {
            initSite();
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//            log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
        }
    }
    /**
     * 写入 pack码 =====> 单站点写入
     */
    private void write103(String packNo) {
        try {
            OperateResult write = siemensS7Net.Write("DB109.0", packNo);
            if (!write.IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(packNo)));
                log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(packNo));
            } else {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(packNo)));
                log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(packNo));
            }
        } catch (Exception e) {
            log.error("103站点写入数据失败,输送线线程write103");
        }
    }
@@ -302,90 +285,34 @@
        if (null == staProtocol) {
            return;
        }
        int staNoSize = staNos.size();
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
        OperateResult writeResult1 = siemensS7Net.Write("DB100." + index*6,  staProtocol.getWorkNo().intValue());    // 工作号
        OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo());    // 目标站
        //任务ID下发次数
        int idCount = 0;
        boolean idFlag = false;
        OperateResult write;
        while (idCount < 5) {
//        OperateResult write = siemensS7Net.Write("DB100.0" + index*4, staProtocol.getWorkNo());    // 工作号
//        Thread.sleep(500);
//        OperateResult write1 = siemensS7Net.Write("DB100.2" + index*4+2, staProtocol.getStaNo());    // 目标站
            write = siemensS7Net.Write("DB100." + index * 4, array);    // 写
            if (write.IsSuccess) {
                Thread.sleep(200);
                OperateResultExOne<byte[]> readId = siemensS7Net.Read("DB100." + index * 4, (short) (staNoSize * 2));
                if (readId.IsSuccess) {
                    if (staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() != 9999) {
                        if (!staProtocol.isInEnable() && (staProtocol.getSiteId() == 201 || staProtocol.getSiteId() == 206)) {
                            break;
                        }
                    }
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readId.Content, 0);
                    if (staProtocol.getWorkNo().equals(workNo)) {
                        //工作号写入成功
                        idFlag = true;
                        break;
                    } else {//返回结果是成功了,但是真实值不相同
                        idCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={1},站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol), idCount));
                        log.error("写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
                    }
                } else {
                    idCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后读取工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), idCount));
                    log.error("写入输送线工作号后读取工作号失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
                }
            } else {
                idCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol), idCount));
                log.error("写入输送线工作号失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
            }
            Thread.sleep(200);
        }
        //写ID尝试了5次还是失败了
        if (!idFlag) {
        if (!writeResult1.IsSuccess&&!writeResult2.IsSuccess) {
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 9999 && staProtocol.getStaNo() == 0) {
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线工作号尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
            read();//读取1次设备状态
            return;
        }
//        OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
//        Thread.sleep(500);
//        OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站
        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
        log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol));
    }
    // 更新入出库模式
    private void updateIoMode() throws InterruptedException {
        if (this.ioMode != IoModeType.NONE) {
            if (!siemensS7Net.Write("DB200", this.ioMode.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线1F入出库模式失败。输送线plc编号={1}", slave.getId()));
                log.error("写入输送线1F入出库模式失败。输送线plc编号={}", slave.getId());
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}",  slave.getId(), JSON.toJSON(staProtocol));
        }
    }
    /**
     * 心跳
     */
    private void heartbeat() {
    private void heartbeat(){
        if (heartBeatVal == 1) {
            heartBeatVal = 2;
        } else {
@@ -414,16 +341,16 @@
    }
    public static void main(String[] args) {
        System.out.println(staNos.indexOf(129));
        System.out.println(staNos.size());
        for (int i = 0; i < staNos.size(); i++) {
        System.out.println(staNos1.indexOf(129));
        System.out.println(staNos1.size());
        for (int i = 0; i< staNos1.size(); i++) {
//            System.out.println(i*2);
//            System.out.println(i*2 + 200);
//            System.out.println(i);
        }
        int index = staNos.indexOf(128);
        System.out.println(index * 2);
        System.out.println(index * 2 + 200);
        int index = staNos1.indexOf(128);
        System.out.println(index*2);
        System.out.println(index*2 + 200);
    }
//    public static void main(String[] args) throws Exception {
src/main/resources/application.yml
@@ -35,20 +35,20 @@
  enable: false
wms:
  url: 10.12.55.200:8080/fnwms
  url: 127.0.0.1:8081/tlfwms
# 下位机配置
wcs-slave:
  # 双深
  doubleDeep: false
  # 双深库位排号
  doubleLocs:
  doubleLocs: 3
  # 一个堆垛机负责的货架排数
  groupCount: 2
  groupCount: 3
  # 堆垛机1
  crn[0]:
    id: 1
    ip: 10.12.55.70
    ip: 178.18.1.150
    port: 8888
    rack: 0
    slot: 0
@@ -58,29 +58,21 @@
    # 堆垛机入库站点
    crnInStn[0]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 202
      row: 1
      bay: 0
      staNo: 100
      row: 2
      bay: 1
      lev: 1
    # 堆垛机出库站点
    crnOutStn[0]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 1000
      staNo: 106
      row: 1
      bay: 25
      bay: 1
      lev: 1
    # 堆垛机出库站点
    crnOutStn[1]:
      devpPlcId: ${wcs-slave.devp[0].id}
      staNo: 203
      row: 2
      bay: 0
      lev: 1
  # 输送线
  devp[0]:
    id: 1
    ip: 10.12.55.90
    ip: 178.18.1.160
    port: 102
    rack: 0
    slot: 0
@@ -88,36 +80,22 @@
    inSta[0]:
      staNo: 101
      barcode: ${wcs-slave.barcode[0].id}
      backSta: 100
      backSta: 102
      led: ${wcs-slave.led[0].id}
    # 空板入库口1
    emptyInSta[0]:
      staNo: 201
    # 空板入库口2
    emptyInSta[1]:
      staNo: 206
      staNo: 101
    # 出库口1
    outSta[0]:
      staNo: 204
      staNo: 104
    # 出库口2
    outSta[1]:
      staNo: 103
    # 出库口3
    outSta[2]:
      staNo: 205
    # 出库口4
    outSta[3]:
      staNo: 1000
      staNo: 102
  # 条码扫描仪1
  barcode[0]:
    id: 1
    ip: 172.28.15.235
    port: 51236
#  # 条码扫描仪2
#  barcode[1]:
#    id: 2
#    ip: 172.28.15.235
#    port: 51236
   # LED1
  led[0]:
    id: 1
@@ -131,7 +109,7 @@
    ip: 10.10.10.60
    port: 5005
    devpPlcId: ${wcs-slave.devp[0].id}
    staArr: 110
    staArr: 104
#
#  #socket
#  socket[0]:
src/main/resources/mapper/LocMastMapper.xml
@@ -64,7 +64,7 @@
    </select>
    <select id="selectztgx" resultMap="BaseResultMap">
        select  top 1 * from asr_loc_mast where loc_sts in (#{sts1},#{sts2}) and channel=#{count}+1
        select  top 1 * from asr_loc_mast where loc_sts in (#{sts1}) and channel=#{count}+1
    </select>
</mapper>
src/main/resources/mapper/WrkDetlMapper.xml
@@ -48,7 +48,7 @@
    </resultMap>
    <select id="findByWorkNo" resultMap="BaseResultMap">
        select wrk_no, mat_no, mat_name, qty from asr_wrk_detl where 1=1 and wrk_no = #{workNo}
        select wrk_no, mat_name, qty from asr_wrk_detl where 1=1 and wrk_no = #{workNo}
    </select>
    <select id="devpPackNo" resultMap="BaseResultMap">
        select top 1 * from asr_wrk_detl_log where 1=1 and wrk_no = #{workNo} order by io_time desc