| | |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | log.error("物料码扫码失败"); |
| | | News.watchError(staProtocol.getSiteId() + "站-入库", "扫码失败"); |
| | | back = true; |
| | | } |
| | | // 退回 |
| | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | News.watchInfo(staProtocol.getSiteId() + "站-入库", errMsg); |
| | | } |
| | | } |
| | | |
| | |
| | | && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | if (Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | News.watchInfo(staProtocol.getSiteId() + "站-入库", "{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | |
| | | if (wrkMast != null) { |
| | | int wrkNo1 = basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | if (wrkNo1 != 0) { |
| | | News.error(barcode + "条码已存在状态为( 2.设备上走 )的数据,请查看WCS输送线界面,工作号={}", wrkMast.getWrkNo()); |
| | | News.watchError(staProtocol.getSiteId() + "站-入库", barcode + "条码已存在状态为( 2.设备上走 )的数据,请查看WCS输送线界面,工作号={}", wrkMast.getWrkNo()); |
| | | if (ledThread != null) { |
| | | News.error(methodName + ":扫码失败,请重试"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, barcode + "条码已存在状态为( 2.设备上走 )的任务,工作号=" + wrkMast.getWrkNo())); |
| | |
| | | log.info("组托请求后LED错误清除"); |
| | | |
| | | if (!result) { |
| | | News.error(methodName + ":更新plc站点信息失败"); |
| | | News.watchError(staProtocol.getSiteId() + "站-入库", methodName + ":更新plc站点信息失败"); |
| | | log.error("输送线下发(存在设备上走的工作档,直接下发!)==>更新plc站点信息失败"); |
| | | |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | News.watchError(staProtocol.getSiteId() + "站-入库", errorMsg); |
| | | } |
| | | |
| | | |
| | |
| | | return; |
| | | } |
| | | if (wrkMast.getPltType().shortValue() != staProtocol.getFinishWorkNo()) { |
| | | log.info("工作档和完结工作号不匹配,{},{}", wrkMast.getPltType(), staProtocol.getFinishWorkNo()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-2.5F入库", "工作档和完结工作号不匹配,{},{}", wrkMast.getPltType(), staProtocol.getFinishWorkNo()); |
| | | return; |
| | | } |
| | | Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "2.5F_Mode")); |
| | |
| | | return; |
| | | } |
| | | if (!config.getValue().equalsIgnoreCase("1")) { |
| | | log.info("模式不对1"); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-2.5F入库", "模式不对1"); |
| | | return; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | News.watchError(staProtocol.getSiteId() + "站-2.5F入库", "" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | } |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" |
| | | News.watchError(crnProtocol.getCrnNo() + "号堆垛机-出库到出库站", "" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" |
| | | + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO |
| | | + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.watchError(staProtocol.getSiteId() + "站-堆垛机入库", "" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast; |
| | |
| | | } |
| | | |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | News.watchError(staProtocol.getSiteId() + "站-堆垛机入库", "" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getFinishWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getFinishWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | News.watchInfo(staProtocol.getSiteId() + "站-堆垛机入库", "" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getFinishWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | News.watchError(staProtocol.getSiteId() + "站-堆垛机入库", "" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | News.watchInfo(staProtocol.getSiteId() + "站-堆垛机入库", "" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 8" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 8" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 9" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 9" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("" + mark + " - 1" + " - 10" + " - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机入库", "" + mark + " - 1" + " - 10" + " - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error("" + mark + " - 2" + " - 1" + " - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 1" + " - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error("" + mark + " - 2" + " - 2" + " - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 2" + " - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol); |
| | | break; |
| | | // continue; |
| | | } else { |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 2" + " - 5" + " - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 5" + " - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 6" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 6" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 7" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | News.watchInfo(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 7" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 10" + " - // Q、S 库位状态={}", shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 11" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "" + mark + " - 2" + " - 11" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | //下发任务前请求摄像机 |
| | | boolean succ = sendACameraRequest(wrkMast.getWrkNo()); |
| | | if (!succ) { |
| | | log.error(wrkMast.getWrkNo() + "任务下发前请求摄像机启动失败"); |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", wrkMast.getWrkNo() + "任务下发前请求摄像机启动失败"); |
| | | } |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | |
| | | } |
| | | break; |
| | | } |
| | | }else { |
| | | News.watchError(wrkMast.getWrkNo() + "任务-堆垛机出库", "堆垛机站点状态需要满足:自动、可出, 站点编号={}", staProtocol.getSiteId()); |
| | | } |
| | | } |
| | | } |