zhangchao
2024-09-04 27cdd6c07761936dac3762533e24b4269e801ef2
移库逻辑调整
1个文件已修改
145 ■■■■■ 已修改文件
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java 145 ●●●●● 补丁 | 查看 | 原始文档 | blame | 历史
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -189,9 +189,7 @@
                if (!staProtocol.isLoading()) {
                    continue;
                }
                if (staProtocol.isAutoing() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
                        && staProtocol.isPakMk() && staProtocol.getStamp() >= 2 && staProtocol.getStamp() != 3) {// && !Cools.isEmpty(barcode)) {
                if (staProtocol.isAutoing() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) && staProtocol.isPakMk() && staProtocol.getStamp() >= 2 && staProtocol.getStamp() != 3) {// && !Cools.isEmpty(barcode)) {
                    News.warn("" + mark + " - 0" + " - 开始执行");
                    if (!Cools.isEmpty(barcode)) {
@@ -268,12 +266,7 @@
                        } else if (inSta.getStaNo() == 201) {
                            param.setLocType2((short) 4);
                        }
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/pakin/loc/v1").setJson(JSON.toJSONString(param)).build().doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
@@ -325,9 +318,7 @@
                    }
                } else {
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable()
                            + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo()
                            + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp());
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp());
                }
            }
@@ -363,9 +354,7 @@
                if (!staProtocol.isLoading()) {
                    continue;
                }
                if (staProtocol.isAutoing() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999)
                        && staProtocol.isPakMk()) {
                if (staProtocol.isAutoing() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) && staProtocol.isPakMk()) {
                    News.warnNoLog("" + mark + " - 0" + " - 开始执行");
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo());
@@ -392,9 +381,7 @@
                    }
                } else {
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable()
                            + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo()
                            + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp());
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp());
                }
            }
        }
@@ -507,8 +494,7 @@
                        // 无拣料数据
                        continue;
                    }
                    if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107)
                            || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) {
                    if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) {
                        continue;
                    }
@@ -522,9 +508,7 @@
//                        log.error("{}号任务数据异常!", wrkMast.getWrkNo());
//                    }
                    // 获取目标站
                    Wrapper<StaDesc> wrapper = new QueryWrapper<StaDesc>()
                            .eq("type_no", wrkMast.getIoType() - 50)
                            .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
                    Wrapper<StaDesc> wrapper = new QueryWrapper<StaDesc>().eq("type_no", wrkMast.getIoType() - 50).eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
                            .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
                    StaDesc staDesc = staDescService.getOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
@@ -592,8 +576,7 @@
                    }
                } else {
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable()
                            + "、空板信号:" + staProtocol.isEmptyMk());
                    News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk());
                }
            }
@@ -642,9 +625,7 @@
                        wait = true;
                    }
                    //  判断堆垛机状态等待确认
                    if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue())
                            && wait
                            && crnProtocol.forkPosType == CrnForkPosType.HOME) {
                    if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) && wait && crnProtocol.forkPosType == CrnForkPosType.HOME) {
                        News.warnNoLog("" + mark + " - 0" + " - 开始执行");
@@ -674,11 +655,7 @@
                        }
                    } else {
                        News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!"
                                + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO
                                + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue()
                                + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING_ONE
                                + "、货叉位置:" + crnProtocol.forkPosType + "==HOME:0  // 货叉原位:" + CrnForkPosType.HOME);
                        News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue() + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING_ONE + "、货叉位置:" + crnProtocol.forkPosType + "==HOME:0  // 货叉原位:" + CrnForkPosType.HOME);
                    }
                }
@@ -710,8 +687,7 @@
//                continue;
//            }
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
                    && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
                News.warnNoLog("" + mark + " - 0" + " - 开始执行堆垛机入出库作业下发");
                // 如果最近一次是入库模式
                if (crnProtocol.getLastIo().equals("I")) {
@@ -823,16 +799,12 @@
                News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
                continue;
            }
            if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable()
                    && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) {
            if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) {
                flag = true;
            }
            if (!flag) {
                //TODO
                News.error("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):"
                        + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading()
                        + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable()
                        + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining());
                News.error("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining());
                continue;
            }
            // 获取工作状态为2(设备上走)的入库工作档
@@ -905,9 +877,7 @@
                    }
                }
            }
            News.warnNoLog("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue()
                    , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()
                    , locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue());
            News.warnNoLog("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue(), locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue());
            // 命令下发区 --------------------------------------------------------------------------
            CrnCommand crnCommand = new CrnCommand();
@@ -1018,8 +988,7 @@
//                    continue;
                }
                // 判断堆垛机出库站状态
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                    // 命令下发区 --------------------------------------------------------------------------
                    // 堆垛机控制过滤
@@ -1083,9 +1052,7 @@
//                        return;
                    }
                    News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue()
                            , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue()
                            , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue());
                    News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue(), crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue());
                    String locNo = sourceSta.getLocNo();
@@ -1295,9 +1262,7 @@
            return;
        }
        News.warnNoLog("" + mark + " - 3" + " - 3" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue()
                , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue()
                , sta.getRow1().shortValue(), sta.getBay1().shortValue(), sta.getLev1().shortValue());
        News.warnNoLog("" + mark + " - 3" + " - 3" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue(), sta.getRow1().shortValue(), sta.getBay1().shortValue(), sta.getLev1().shortValue());
        // 命令下发区 --------------------------------------------------------------------------
        CrnCommand crnCommand = new CrnCommand();
@@ -1440,8 +1405,7 @@
                            }
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                            BasErrLog basErrLog = new BasErrLog(null,    // 编号
                                    wrkMast.getWrkNo(),    // 工作号
                                    now,    // 发生时间
                                    null,    // 结束时间
@@ -1488,8 +1452,7 @@
                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                            BasErrLog basErrLog = new BasErrLog(null,    // 编号
                                    null,    // 工作号
                                    now,    // 发生时间
                                    null,    // 结束时间
@@ -1622,11 +1585,7 @@
                }
                // 站点条件判断
                if (staProtocol.isAutoing()
                        && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk()
                        && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999)
                        && staProtocol.isPakMk() && staProtocol.getStamp() >= 2) {
                if (staProtocol.isAutoing() && staProtocol.isInEnable() && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk() && staProtocol.getStamp() >= 2) {
                    News.warnNoLog("" + mark + " - 0" + " - 开始执行:空栈板初始化入库,叉车入库站放货");
                    try {
@@ -1644,12 +1603,7 @@
                        } else if (emptyInSta.getStaNo() == 201) {
                            param.setLocType2((short) 4);
                        }
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/pakin/loc/v1").setJson(JSON.toJSONString(param)).build().doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
@@ -1702,9 +1656,7 @@
                    }
                } else {
                    News.errorNoLog("" + mark + " - 4" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable()
                            + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo()
                            + "、锁定标记" + staProtocol.isPakMk());
                    News.errorNoLog("" + mark + " - 4" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk());
                }
            }
        }
@@ -1967,7 +1919,6 @@
            for (Integer row : rows) {
                if (Utils.isDeepLoc(slaveProperties, row)) {
                    loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1(), shallowLoc.getLocType2());
                    if (loc != null) {
                        if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
                            String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
@@ -1978,7 +1929,19 @@
                        }
                    }
                    if (null != loc) {
                        break;
                        //调整的原因:双工位的情况,5列,只能2号工位取放,34列,只能工位1取放
                        if (shallowLoc.getLocType1() == 1) {
                            if (shallowLoc.getBay1() == 5 && loc.getBay1() == 5) {
                                break;
                            } else if (shallowLoc.getBay1() == 3 || shallowLoc.getBay1() == 4) {
                                if (loc.getBay1() == 3 || loc.getBay1() == 4) {
                                    break;
                                }
                            }
                            loc = null;
                        } else {
                            break;
                        }
                    }
                }
            }
@@ -1996,7 +1959,19 @@
                        }
                        if (null != loc) {
                            break;
                            //调整的原因:双工位的情况,5列,只能2号工位取放,34列,只能工位1取放
                            if (shallowLoc.getLocType1() == 1) {
                                if (shallowLoc.getBay1() == 5 && loc.getBay1() == 5) {
                                    break;
                                } else if (shallowLoc.getBay1() == 3 || shallowLoc.getBay1() == 4) {
                                    if (loc.getBay1() == 3 || loc.getBay1() == 4) {
                                        break;
                                    }
                                }
                                loc = null;
                            } else {
                                break;
                            }
                        }
                    }
                }
@@ -2252,9 +2227,7 @@
                                    // 出库切换中
                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                    }
@@ -2270,9 +2243,7 @@
                                    // 出库切换中
                                    devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE;
                                    }
@@ -2325,18 +2296,13 @@
        if (staProtocol.isAutoing()  //自动
                && !staProtocol.isLoading()  //无物
                && staProtocol.isOutEnable()  //可出信号
                && staProtocol.getWorkNo() == 0
        ) {
                && staProtocol.getWorkNo() == 0) {
            WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(autoOutSite);
            if (null != pakoutEmpty) {
                return;
            }
            try {
                String response = new HttpHandler.Builder()
                        .setUri(wmsUrl)
                        .setPath("/rpc/auto/emptyOut/v1")
                        .build()
                        .doPost();
                String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/auto/emptyOut/v1").build().doPost();
                JSONObject jsonObject = JSON.parseObject(response);
                if (jsonObject.getInteger("code").equals(200)) {
                    JSONObject data = (JSONObject) jsonObject.get("data");
@@ -2370,12 +2336,7 @@
                LocTypeDto locTypeDto = new LocTypeDto((short) 1, (short) 1, (short) 1);
                String response = new HttpHandler.Builder()
                        .setUri(wmsUrl)
                        .setPath("/rpc/auto/emptyIn/v1")
                        .setJson(JSON.toJSONString(locTypeDto))
                        .build()
                        .doPost();
                String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/auto/emptyIn/v1").setJson(JSON.toJSONString(locTypeDto)).build().doPost();
                JSONObject jsonObject = JSON.parseObject(response);
                if (jsonObject.getInteger("code").equals(200)) {
                    News.info((String) jsonObject.get("msg"));