#

lsh

2024-06-28 271f8ac3fc635fcf96d3226dc7d37f81c9755c2b

#

 src/main/java/com/zy/asrs/mapper/BasJarMastMapper.java

@@ -19,10 +19,15 @@

    List<BasJarMast> getJarMastByJarIdAndStatusList(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

    List<BasJarMast> getJarMastByJarIdAndStatusListB(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

    BasJarMast getJarMastByJarIdMax(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);
    BasJarMast getJarMastByJarIdMaxB(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

    BasJarMast getJarMastByJarIdMin(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

    BasJarMast getJarMastByJarIdMinB(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

    Integer getJarMastByJarIdCount(@Param("jarId") Integer jarId);

    Integer selectJarMastOperationByStatusList(@Param("jarId") Integer jarId,@Param("statusList") List<Integer> statusList);

 src/main/java/com/zy/asrs/service/BasJarMastService.java

@@ -15,15 +15,19 @@

    List<BasJarMast> getJarMastByJarIdAndStatusList(Integer jarId,List<Integer> statusList);

    List<BasJarMast> getJarMastByJarIdAndStatusListB(Integer jarId,List<Integer> statusList);

    List<BasJarMast> getJarMastByJarIdAndStatusList(Integer jarId,Integer type);

    BasJarMast getJarMastByJarIdMax(Integer jarId);

    BasJarMast getJarMastByJarIdMax(Integer jarId,Integer statusStart,Integer statusEnd);
    BasJarMast getJarMastByJarIdMaxB(Integer jarId,Integer statusStart,Integer statusEnd);

    BasJarMast getJarMastByJarIdMin(Integer jarId);

    BasJarMast getJarMastByJarIdMin(Integer jarId,Integer statusStart,Integer statusEnd);
    BasJarMast getJarMastByJarIdMinB(Integer jarId,Integer statusStart,Integer statusEnd);

    Integer getJarMastByJarIdCount(Integer jarId);


 src/main/java/com/zy/asrs/service/impl/BasJarMastServiceImpl.java

@@ -39,6 +39,11 @@
    }

    @Override
    public List<BasJarMast> getJarMastByJarIdAndStatusListB(Integer jarId,List<Integer> statusList) {
        return this.baseMapper.getJarMastByJarIdAndStatusListB(jarId,statusList);
    }

    @Override
    public List<BasJarMast> getJarMastByJarIdAndStatusList(Integer jarId,Integer type) {
        ArrayList<Integer> statusList = new ArrayList<>();
        switch (type){
@@ -54,7 +59,8 @@
                if (type!=6){
                    statusList.add(12);//冷却完成
                }
                statusList.add(13);//冷却完成调小车任务
//                statusList.add(13);//冷却完成调小车任务
                statusList.add(13);//出库中

            case 3://关进料门任务  //生成初始任务
                statusList.add(4);//入硫化罐完成
@@ -110,6 +116,16 @@
        return this.baseMapper.getJarMastByJarIdMax(jarId,statusList);
    }

    @Override
    public BasJarMast getJarMastByJarIdMaxB(Integer jarId,Integer statusStart,Integer statusEnd) {
        ArrayList<Integer> statusList = new ArrayList<>();
        for (Integer i = statusStart;i<=statusEnd;i++){
            statusList.add(i);
        }
        return this.baseMapper.getJarMastByJarIdMaxB(jarId,statusList);
    }


    /*
     * 获取jarLocDigit最小的BasJarMast
     * */
@@ -131,6 +147,18 @@
        return this.baseMapper.getJarMastByJarIdMin(jarId,statusList);
    }

    /*
     * 获取jarLocDigit最小的BasJarMast
     * */
    @Override
    public BasJarMast getJarMastByJarIdMinB(Integer jarId,Integer statusStart,Integer statusEnd) {
        List<Integer> statusList = new ArrayList<>();
        for (Integer i = statusStart;i<=statusEnd;i++){
            statusList.add(i);
        }
        return this.baseMapper.getJarMastByJarIdMinB(jarId,statusList);
    }

    @Override
    public Integer getJarMastByJarIdCount(Integer jarId) {
        return this.baseMapper.getJarMastByJarIdCount(jarId);

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -56,7 +56,7 @@

    public static final long COMMAND_TIMEOUT = 5 * 1000;
//    private static final int[][] execute = new int[][]{{1,4},{2,4},{3,4},{4,4},{5,6},{6,6},{7,4},{8,4},{9,3},{10,4},{11,4}};
    private static final int[][] execute = new int[][]{{1,4},{2,4},{3,4},{4,4},{5,6},{6,6},{9,3},{10,4},{11,4}};
    private static final int[][] execute = new int[][]{{1,4},{2,4},{3,4},{4,4},{5,6},{6,6},{7,4},{8,4},{9,3},{10,4},{11,4}};

    @Autowired
    private CommonService commonService;
@@ -4710,13 +4710,11 @@
                //门作业  无
                //自动、空闲、右门关闭、   Other左门关闭
                if (jarProtocol.isAutoing() && jarProtocol.jarErr==0){
                    switch (sign){
                        case 5:
                            if (jarWrkMastExecuteGenerate5(jarSlave,sign)){
                                signExecute[jarSlave.getId()-5] = true;
                                break;//出硫化罐 ===》 入冷却槽
                            }
                    if (jarWrkMastExecuteGenerate5(jarSlave,sign)){
                        signExecute[jarSlave.getId()-5] = true;
                        //出硫化罐 ===》 入冷却槽
                    }
                    return signExecute;
                }
            } catch (Exception e){
                log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage());
@@ -5111,26 +5109,26 @@
            if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){
                return false;
            }
            List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{
                add(14);//冷却完成
            List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusListB(jarSlave.getId(), new ArrayList<Integer>() {{
                add(12);//冷却完成
            }});
            if (basJarMastList.isEmpty()){
                return false;
            }

            if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),7)!=0){
            if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),6)!=0){
                return false;
            }

            BasJarMast jarMastByJarIdMin = basJarMastService.getJarMastByJarIdMin(jarSlave.getId(),14,14);
            BasJarMast jarMastByJarIdMin = basJarMastService.getJarMastByJarIdMinB(jarSlave.getId(),12,12);
            if (Cools.isEmpty(jarMastByJarIdMin)){
                return false;
            }

            //判断小车状态
            if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarOutSte().get(0).getSteNo(),2,SteStatusType.IDLE)){
                return false;
            }
//
//            //判断小车状态
//            if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarOutSte().get(0).getSteNo(),3,SteStatusType.IDLE)){
//                return false;
//            }

            //判断RGV状态
            JarSlave.RgvStn rgvStn = jarSlave.getJarOutRgv().get(0);
@@ -5154,8 +5152,8 @@

                //门作业  无
                if (jarProtocol.isAutoing() && jarProtocol.jarErr==0){
                    //关进料门
                    if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByJarIdMin,basJar.getBurial(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),3,1})){
                    //冷却完成上输送线
                    if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByJarIdMin,basJar.getBurial(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),9,1})){
                        log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据：BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin));
                    }
                    return true;
@@ -6249,7 +6247,7 @@
                    if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocolOther.getJarNo())){
                        //判断小车状态
                        if (wrkMastExecute.getIoType()==7){  //7  B=>C
                            if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE)){
                            if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE)){
                                //调车  == > 移动
                                if (jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT26.id,SteTaskModeType.STE_MOVE_14,false,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){
                                    log.error("穿梭板Ste命令下发失败，ste号={},任务数据={},硫化罐数据={},sign={}",
@@ -6471,7 +6469,7 @@
                log.error("9：出冷却槽Two==>任务下发===>行={}",6468);
                // 下发站点信息
                staProtocol.setWorkNo(wrkMastExecute.getWrkNo().intValue());
                staProtocol.setStaNo(staProtocol.getStaNo());
                staProtocol.setStaNo(wrkMastExecute.getOutStaNo());
                if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocol))) {
                    return false;
                }
@@ -6549,7 +6547,7 @@
                    //移走  == > 2
                    if (!jarRgvMoveTake(wrkMastExecute,2)){
                        log.error("平衡车RGV命令下发失败，rgv号={},任务数据={},硫化罐数据={},sign={}",
                                wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                    }
                    return true;
                }
@@ -6566,20 +6564,20 @@
                                //调车  == > 移动
                                if (!jarSteTake(wrkMastExecute,SteLocaType.POINT20.id,SteLocaType.POINT23.id,SteTaskModeType.STE_MOVE_14,false,wrkMastExecute.getJarId())){
                                    log.error("穿梭板Ste命令下发失败，ste号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                                wrkMastExecute.setWrkType(1);
                                wrkMastExecute.setWrkSts(3);
                                if (!wrkMastExecuteService.updateById(wrkMastExecute)){
                                    log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败，jar号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                            } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE)){
                                wrkMastExecute.setWrkType(1);
                                wrkMastExecute.setWrkSts(4);
                                if (!wrkMastExecuteService.updateById(wrkMastExecute)){
                                    log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败，jar号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                            }
                        } else {//11:B=>A
@@ -6587,20 +6585,20 @@
                                //调车  == > 移动
                                if (!jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT20.id,SteTaskModeType.STE_MOVE_14,false,wrkMastExecute.getJarId())){
                                    log.error("穿梭板Ste命令下发失败，ste号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                                wrkMastExecute.setWrkType(1);
                                wrkMastExecute.setWrkSts(3);
                                if (!wrkMastExecuteService.updateById(wrkMastExecute)){
                                    log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败，jar号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                            } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1,SteStatusType.IDLE)){
                                wrkMastExecute.setWrkType(1);
                                wrkMastExecute.setWrkSts(4);
                                if (!wrkMastExecuteService.updateById(wrkMastExecute)){
                                    log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败，jar号={},任务数据={},硫化罐数据={},sign={}",
                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                                }
                            }
                        }
@@ -6609,13 +6607,13 @@
                        //调车  == > endRow
                        if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId()))){
                            log.error("平衡车RGV命令下发失败，rgv号={},任务数据={},硫化罐数据={},sign={}",
                                    wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                    wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                        }
                        wrkMastExecute.setWrkType(1);
                        wrkMastExecute.setWrkSts(2);
                        if (!wrkMastExecuteService.updateById(wrkMastExecute)){
                            log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败，jar号={},任务数据={},硫化罐数据={},sign={}",
                                    wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign);
                                    wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign);
                        }
                    }
                    return true;

 src/main/java/com/zy/asrs/utils/SteAndJarUtil.java

@@ -8,7 +8,7 @@
     * RGV位置是否与硫化罐正对
     */
    public static boolean steAndJarNowRow(short steNowRow , Integer jarNo){
        return (steNowRow==(short) 1 && (jarNo == 2 || jarNo == 4)) || (steNowRow==(short)3 && (jarNo == 1 || jarNo == 3));
        return (steNowRow==(short) 1 && (jarNo == 2 || jarNo == 4 || jarNo == 5 || jarNo == 6)) || (steNowRow==(short)3 && (jarNo == 1 || jarNo == 3));
    }

    /**

 src/main/java/com/zy/core/thread/JarThread.java

@@ -118,6 +118,21 @@
    private void readStatus(){
        try {
            if (slave.getId()>4){
                if (null == jarProtocol) {
                    jarProtocol = new JarProtocol();
                    jarProtocol.setJarNo(slave.getId());
                }
                jarProtocol.setMode(2);//模式
                jarProtocol.setStatus((short)0);//状态
                jarProtocol.setAutoing(true);//自动

                jarProtocol.setRightDoor(true);//左门状态  //出料门
                jarProtocol.setLeftDoor(true);//右门状态  //进料门

                jarProtocol.setLeftDoorOpen(0);//open the left door  //进料门
                jarProtocol.setLeftDoorClose(0);//close the left door  //进料门
                jarProtocol.setRightDoorOpen(0);//open the right door  //出料门
                jarProtocol.setRightDoorClose(0);//close the right door  //出料门
                return;
            }
            OperateResultExOne<byte[]> result = siemensS7Net.Read("V300", (short) 26);
@@ -157,7 +172,7 @@

//
//                jarProtocol.setMode(2);//模式
//                jarProtocol.setStatus((short)1);//状态
//                jarProtocol.setStatus((short)6);//状态
//                jarProtocol.setLeftDoorOpen(0);//open the left door  //进料门
//                jarProtocol.setLeftDoorClose(0);//close the left door  //进料门
//                jarProtocol.setRightDoorOpen(0);//open the right door  //出料门
@@ -251,7 +266,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -263,14 +278,14 @@
                    if (transInt16 == resultS1 || transInt16 == (short) 2 || transInt16 == (short) 3){
                        break;
                    } else {
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -286,7 +301,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -298,14 +313,14 @@
                    if (transInt16 == resultS1  || transInt16 == (short) 3){
                        break;
                    } else {
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result2 = siemensS7Net.Write(resultV2, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS2);
                    Thread.sleep(100);
                    writeCount++;

 src/main/java/com/zy/core/thread/RgvThread.java

@@ -371,8 +371,8 @@
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
            return true;
        } else {
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
@@ -430,8 +430,8 @@
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("RGV 工位2命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位2命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            log.info("RGV 工位2命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位2命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
            return true;
        } else {
            OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位2数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));

 src/main/java/com/zy/core/thread/SiemensCrnThread.java

@@ -357,7 +357,7 @@
        do {
            try{
                if(!result.IsSuccess){
                    log.error("写入堆垛机plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入堆垛机plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result = siemensNet.Write("DB100.0", array);
                    Thread.sleep(100);
                    writeCount++;
@@ -380,12 +380,12 @@
                            || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ())
                    ){
                        try{
                            log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
                            log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(one));
                        }catch (Exception e){
                            try{
                                log.error("日志打印失败：===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead));
                                log.error("日志打印失败：===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(resultRead));
                            }catch (Exception e1){
                                log.error("日志打印失败：===>> [id:{}],{}", slave.getId(), JSON.toJSON(command));
                                log.error("日志打印失败：===>> [id:{}],{}", slave.getId(), JSON.toJSONString(command));
                            }
                        }
                        try{
@@ -393,12 +393,12 @@
                        }catch (Exception e){

                        }
                        log.error("写入堆垛机plc数据失败，重新下发任务  回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                        log.error("写入堆垛机plc数据失败，重新下发任务  回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result = siemensNet.Write("DB100.0", array);
                        writeCount++;
                        continue;
                    } else {
                        log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
                        log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(one));
                        break;
                    }
                }
@@ -455,8 +455,8 @@
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
@@ -498,7 +498,7 @@
        do {
            try{
                if(!result.IsSuccess){
                    log.error("写入堆垛机plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                    log.error("写入堆垛机plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result = siemensNet.Write("DB100.20", array);
                    Thread.sleep(100);
                    writeCount++;
@@ -521,12 +521,12 @@
                            || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ())
                    ){
                        try{
                            log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
                            log.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(one));
                        }catch (Exception e){
                            try{
                                log.error("日志打印失败：===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead));
                                log.error("日志打印失败：===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(resultRead));
                            }catch (Exception e1){
                                log.error("日志打印失败：===>> [id:{}],{}", slave.getId(), JSON.toJSON(command));
                                log.error("日志打印失败：===>> [id:{}],{}", slave.getId(), JSON.toJSONString(command));
                            }
                        }
                        try{
@@ -534,12 +534,12 @@
                        }catch (Exception e){

                        }
                        log.error("写入堆垛机plc数据失败，重新下发任务  回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
                        log.error("写入堆垛机plc数据失败，重新下发任务  回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result = siemensNet.Write("DB100.20", array);
                        writeCount++;
                        continue;
                    } else {
                        log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
                        log.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSONString(command),JSON.toJSONString(one));
                        break;
                    }
                }
@@ -596,8 +596,8 @@
        if (result != null && result.IsSuccess) {
            Thread.sleep(200);
            this.readStatus();
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -563,7 +563,7 @@
            log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发完成  给输送复位 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSON(staProtocol));
            log.info("输送线命令下发完成  给输送复位 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSONString(staProtocol));
        }
    }

@@ -623,7 +623,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -635,14 +635,14 @@
                    if (status == 1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -667,7 +667,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);

                    Thread.sleep(100);
@@ -680,14 +680,14 @@
                    if (status == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -769,7 +769,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -782,14 +782,14 @@
                    if (statusR1 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -808,7 +808,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -821,7 +821,7 @@
                    if (statusR1 == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);

                        Thread.sleep(100);
@@ -829,7 +829,7 @@
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -886,7 +886,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -898,14 +898,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -921,7 +921,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -933,14 +933,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV2, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -954,11 +954,11 @@

        if (!result1.IsSuccess) {
            staProtocol = station.get(staProtocol.getSiteId());
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSONString(staProtocol)));
            log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSONString(staProtocol));
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发完成  给输送复位 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSON(staProtocol));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(staProtocol)));
            log.info("输送线命令下发完成  给输送复位 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSONString(staProtocol));
        }
    }


 src/main/resources/application.yml

@@ -522,6 +522,86 @@
      devpPlcId: ${wcs-slave.devp[1].id}
      steNo: 2
      row: 2
  # JAR4
  jar[4]:
    id: 5
    ip: 10.10.10.190
    port: 120
    jarOtherId: 2
    # 硫化罐入库站点
    jarInSta[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      staNo: 612
      rgvNo: 623
      steNo: 1
      row: 3
    # 硫化罐出库站点
    jarOutSta[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      staNo: 627
      rgvNo: 625
      steNo: 1
      row: 1
    # 硫化罐入库RGV
    jarInRgv[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      rgvNo: 623
      row: 1
    # 硫化罐出库RGV
    jarOutRgv[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      rgvNo: 625
      row: 1
    # 硫化罐入库穿梭板
    jarInSte[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      steNo: 1
      row: 1
    # 硫化罐出库穿梭板
    jarOutSte[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      steNo: 1
      row: 1
  # JAR4
  jar[5]:
    id: 6
    ip: 10.10.10.193
    port: 120
    jarOtherId: 3
    # 硫化罐入库站点
    jarInSta[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      staNo: 619
      rgvNo: 624
      steNo: 2
      row: 3
    # 硫化罐出库站点
    jarOutSta[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      staNo: 628
      rgvNo: 626
      steNo: 2
      row: 1
    # 硫化罐入库RGV
    jarInRgv[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      rgvNo: 624
      row: 1
    # 硫化罐出库RGV
    jarOutRgv[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      rgvNo: 626
      row: 2
    # 硫化罐入库穿梭板
    jarInSte[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      steNo: 2
      row: 2
    # 硫化罐出库穿梭板
    jarOutSte[0]:
      devpPlcId: ${wcs-slave.devp[1].id}
      steNo: 2
      row: 2
  # ste1
  ste[0]:
    id: 1

 src/main/resources/mapper/BasJarMastMapper.xml

@@ -53,6 +53,20 @@
        order by jar_loc_digit desc
    </select>

    <select id="getJarMastByJarIdAndStatusListB" resultMap="BaseResultMap">
        select * from asr_bas_jar_mast
        where 1=1
        and
        (
        status in
        <foreach collection="statusList" item="status" index="index" open="(" close=")" separator=",">
            #{status}
        </foreach>
        )
        and burial = #{jarId}
        order by jar_loc_digit desc
    </select>

    <select id="getJarMastByJarIdMax" resultMap="BaseResultMap">
        select top 1 * from asr_bas_jar_mast
        where 1=1
@@ -67,6 +81,20 @@
        order by jar_loc_digit desc
    </select>

    <select id="getJarMastByJarIdMaxB" resultMap="BaseResultMap">
        select top 1 * from asr_bas_jar_mast
        where 1=1
        and
        (
        status in
        <foreach collection="statusList" item="status" index="index" open="(" close=")" separator=",">
            #{status}
        </foreach>
        )
        and burial = #{jarId}
        order by jar_loc_digit desc
    </select>

    <select id="getJarMastByJarIdMin" resultMap="BaseResultMap">
        select top 1 * from asr_bas_jar_mast
        where 1=1
@@ -81,6 +109,20 @@
        order by jar_loc_digit asc
    </select>

    <select id="getJarMastByJarIdMinB" resultMap="BaseResultMap">
        select top 1 * from asr_bas_jar_mast
        where 1=1
        and
        (
        status in
        <foreach collection="statusList" item="status" index="index" open="(" close=")" separator=",">
            #{status}
        </foreach>
        )
        and burial = #{jarId}
        order by jar_loc_digit asc
    </select>

    <select id="getJarMastByJarIdCount" resultType="Integer">
        select count(1) from asr_bas_jar_mast
        where 1=1