license.licBinary files differ
src/main/java/com/zy/asrs/controller/ConsoleController.java
@@ -28,6 +28,7 @@ import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.CrnModeType; import com.zy.core.enums.DevpType.DevpStateType; import com.zy.core.enums.SlaveType; import com.zy.core.model.CrnSlave; import com.zy.core.model.DevpSlave; @@ -117,7 +118,6 @@ vo.setSiteId(String.valueOf(entry.getKey())); // 站点编号 vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setSiteStatus(SiteStatusType.process(staProtocol)); // 状态 vo.setNearbySta(staProtocol.getNearbySta()); //RGV位置 vos.add(vo); } return R.ok().add(vos); @@ -290,8 +290,8 @@ } } vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO ? "Y" : "N"); // 自动 // vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setCanining(basDevp.getCanining()); // 能入 vo.setCanouting(basDevp.getCanouting()); // 能出 src/main/java/com/zy/asrs/controller/SiteController.java
@@ -8,10 +8,13 @@ import com.zy.asrs.domain.vo.SiteTableVo; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.utils.CommandUtils; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.DevpType.DevpRequestType; import com.zy.core.enums.DevpType.DevpStateType; import com.zy.core.enums.DevpType.DevpTrayType; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; @@ -37,7 +40,6 @@ @Autowired private BasDevpService basDevpService; @GetMapping("/io/mode/info/site") @ManagerAuth(memo = "入出库模式") public R ioMode(){ @@ -51,38 +53,6 @@ res.add(map2); } return R.ok().add(res); } @PostMapping("/table/site") @ManagerAuth(memo = "站点信息表") public R siteTable(){ List<SiteTableVo> list = new ArrayList<>(); // 内存数据 Map<Integer, StaProtocol> station = new HashMap<>(); for (DevpSlave devp : slaveProperties.getDevp()) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); station.putAll(devpThread.getStation()); } // 持久数据 List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>().orderBy("dev_no")); for (BasDevp devp : basDevps) { SiteTableVo vo = new SiteTableVo(); vo.setDevNo(devp.getDevNo()); // 站点编号 list.add(vo); StaProtocol staProtocol = station.get(devp.getDevNo()); if (null == staProtocol) { continue; } vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 // vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setLocType1(devp.getDevNo()==102 ? "高" : "低"); } return R.ok().add(list); } @GetMapping("/list/auth") @@ -104,16 +74,47 @@ StaProtocol staProtocol = station.get(devp.getDevNo()); if (null == staProtocol) { continue; } vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 // vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setLocType1(devp.getDevNo()==102 ? "高" : "低"); vo.setLocType1(staProtocol.locType.desc); } return R.ok().add(list); } @PostMapping("/table/site") @ManagerAuth(memo = "站点信息表") public R siteTable(){ List<SiteTableVo> list = new ArrayList<>(); // 内存数据 Map<Integer, StaProtocol> station = new HashMap<>(); for (DevpSlave devp : slaveProperties.getDevp()) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); station.putAll(devpThread.getStation()); } // 持久数据 List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>().orderBy("dev_no")); for (BasDevp devp : basDevps) { SiteTableVo vo = new SiteTableVo(); vo.setDevNo(devp.getDevNo()); // 站点编号 list.add(vo); StaProtocol staProtocol = station.get(devp.getDevNo()); if (null == staProtocol) { continue; } vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 vo.setLocType1(staProtocol.locType.desc); } return R.ok().add(list); } @@ -163,15 +164,16 @@ StaProtocol staProtocol = entry.getValue(); vo.setDevNo(entry.getKey()); // 站点编号 vo.setWorkNo(staProtocol.getWorkNo()); // 工作号 vo.setAutoing(staProtocol.isAutoing()?"Y":"N"); // 自动 vo.setLoading(staProtocol.isLoading()?"Y":"N"); // 有物 vo.setInEnable(staProtocol.isInEnable()?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.isOutEnable()?"Y":"N"); // 可出 vo.setAutoing(staProtocol.stateType == DevpStateType.AUTO?"Y":"N"); // 自动 vo.setLoading(staProtocol.workType == DevpWorkType.BUSY?"Y":"N"); // 有物 vo.setInEnable(staProtocol.requestType == DevpRequestType.IN?"Y":"N"); // 可入 vo.setOutEnable(staProtocol.requestType == DevpRequestType.OUT?"Y":"N"); // 可出 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 入库标记 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setPakMk(staProtocol.isPakMk()?"Y":"N"); // 需求1 vo.setEmptyMk(staProtocol.isEmptyMk()?"Y":"N"); // 空板信号 vo.setEmptyMk(staProtocol.trayType == DevpTrayType.EMPTY?"Y":"N"); // 空板信号 vo.setStaNo(staProtocol.getStaNo()); // 目标站 vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setCar(staProtocol.isCar() ? "有": "无"); vo.setLocType1(staProtocol.locType.desc); //高低库位 return R.ok().add(vo); } } @@ -181,22 +183,15 @@ @PostMapping("/detl/update") @ManagerAuth(memo = "修改站点数据") public R siteDetlUpdate(@RequestParam Integer devNo, @RequestParam Short workNo, public R siteDetlUpdate(@RequestParam Integer siteId, @RequestParam Integer workNo, @RequestParam Short staNo, @RequestParam(required = false) String pakMk, @RequestParam(required = false) Boolean inEnable, @RequestParam(required = false) Boolean outEnable ) { BasDevp basDevp = basDevpService.selectById(devNo); if (basDevp == null) { return R.error("站点不存在"); } @RequestParam String pakMk){ for (DevpSlave devp : slaveProperties.getDevp()) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); Map<Integer, StaProtocol> station = devpThread.getStation(); for (Map.Entry<Integer, StaProtocol> entry : station.entrySet()) { if (devNo.equals(entry.getKey())) { if (siteId.equals(entry.getKey())) { StaProtocol staProtocol = entry.getValue(); if (staProtocol == null) { continue; @@ -204,24 +199,16 @@ staProtocol = staProtocol.clone(); } if (workNo != null) { staProtocol.setWorkNo(workNo); staProtocol.setWorkNo(workNo.shortValue()); } if (staNo != null) { staProtocol.setStaNo(staNo); } if (pakMk != null) { staProtocol.setPakMk(pakMk.equals("Y")); // staProtocol.setPakMk(pakMk.equals("Y")); devpThread.setPakMk(staProtocol.getSiteId(), pakMk.equals("Y")); } if (inEnable != null) { staProtocol.setInEnable(inEnable); basDevp.setInEnable(inEnable ? "Y" : "N"); } if (outEnable != null) { staProtocol.setOutEnable(outEnable); basDevp.setOutEnable(outEnable ? "Y" : "N"); } basDevpService.updateById(basDevp); boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol), false); boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); if (result) { return R.ok(); } else { @@ -230,95 +217,7 @@ } } } return R.error("更新失败"); } @PostMapping("/detl/out") @ManagerAuth(memo = "修改站点数据") public R siteDetlout(@RequestParam Integer devNo, @RequestParam Short workNo, @RequestParam Short staNo, @RequestParam(required = false) String pakMk, @RequestParam(required = false) Boolean inEnable, @RequestParam(required = false) Boolean outEnable ) { BasDevp basDevp = basDevpService.selectById(devNo); if (basDevp == null) { return R.error("站点不存在"); } for (DevpSlave devp : slaveProperties.getDevp()) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); Map<Integer, StaProtocol> station = devpThread.getStation(); for (Map.Entry<Integer, StaProtocol> entry : station.entrySet()) { if (devNo.equals(entry.getKey())) { StaProtocol staProtocol = entry.getValue(); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (pakMk != null) { staProtocol.setPakMk(pakMk.equals("Y")); } if (inEnable != null) { staProtocol.setInEnable(inEnable); basDevp.setInEnable(inEnable ? "Y" : "N"); } if (outEnable != null) { staProtocol.setOutEnable(outEnable); basDevp.setOutEnable(outEnable ? "Y" : "N"); } staProtocol.setWorkNo((short) 0); staProtocol.setStaNo((short) 0); basDevpService.updateById(basDevp); boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol), false); if (result) { return R.ok(); } else { return R.error("下发命令失败"); } } } } return R.error("更新失败"); } @PostMapping("/detl/in") @ManagerAuth(memo = "修改站点数据") public R siteDetlint(@RequestParam Integer devNo, @RequestParam Short workNo, @RequestParam Short staNo, @RequestParam(required = false) String pakMk, @RequestParam(required = false) Boolean inEnable, @RequestParam(required = false) Boolean outEnable ) { BasDevp basDevp = basDevpService.selectById(devNo); if (basDevp == null) { return R.error("站点不存在"); } for (DevpSlave devp : slaveProperties.getDevp()) { // 遍历入库口 for (DevpSlave.Sta inSta : devp.getInSta()) { if (!devNo.equals(inSta.getBackSta()) ){ continue; } // 获取入库站信息 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); StaProtocol staProtocol = devpThread.getStation().get(inSta.getBackSta()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } staProtocol.setWorkNo((short) 9999); staProtocol.setStaNo(inSta.getStaNo().shortValue()); boolean result = CommandUtils.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol), false); if (result) { return R.ok(); } else { return R.error("下发命令失败"); } } } return R.error("更新失败"); return R.error("plc已掉线"); } public List<PlcErrorTableVo> staPlcErr(Map.Entry<Integer, StaProtocol> entry){ @@ -384,6 +283,13 @@ vo.setPlcDesc("顶升电机接触器故障"); vo.setError("顶升电机接触器故障"); /* * 宜科定制 150站点异常信息:大托盘目的站错误 * */ if (entry.getKey()==150){ vo.setPlcDesc("150站点大托盘目的站错误"); vo.setError("150站点大托盘目的站错误"); } list.add(vo); } if (staProtocol.isFrontErr()){ src/main/java/com/zy/asrs/domain/enums/SiteStatusType.java
@@ -1,6 +1,8 @@ package com.zy.asrs.domain.enums; import com.zy.core.enums.DevpType.DevpStateType; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.model.protocol.StaProtocol; /** @@ -25,19 +27,19 @@ if (staProtocol == null) { return null; } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.getWorkNo() > 0) { return SITE_AUTO_RUN_ID; } if (staProtocol.isAutoing() && staProtocol.isLoading()) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY) { return SITE_AUTO_RUN; } if (staProtocol.isAutoing() && staProtocol.getWorkNo() > 0) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.getWorkNo() > 0) { return SITE_AUTO_ID; } if (staProtocol.isAutoing()) { if (staProtocol.stateType == DevpStateType.AUTO) { return SITE_AUTO; } if (!staProtocol.isAutoing()) { if (staProtocol.stateType != DevpStateType.AUTO) { return SITE_UNAUTO; } return null; src/main/java/com/zy/asrs/mapper/DeviceDataLogMapper.java
@@ -10,7 +10,7 @@ @Repository public interface DeviceDataLogMapper extends BaseMapper<DeviceDataLog> { @Delete("delete from wcs_device_data_log where create_time < FROM_UNIXTIME(UNIX_TIMESTAMP() - (3 * 24 * 60 * 60))") @Delete("delete from wcs_device_data_log where create_time < DATEADD(HOUR, -72, GETDATE())") int clearLog(); } src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -23,6 +23,10 @@ import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.enums.DevpType.DevpRequestType; import com.zy.core.enums.DevpType.DevpStateType; import com.zy.core.enums.DevpType.DevpTrayType; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.model.CrnSlave; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; @@ -146,10 +150,12 @@ errMsg = "扫码失败"; back = true; } // 判断是否满足入库条件 if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && workNo >= 9790 if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.requestType == DevpRequestType.IN && staProtocol.trayType == DevpTrayType.FULL && staProtocol.isPakMk()) { // 获取条码扫描仪信息 BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); @@ -322,7 +328,11 @@ } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.requestType == DevpRequestType.OUT && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { // 查询工作档 TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staDesc.getStnNo().toString()); if (taskWrk == null) { @@ -431,8 +441,8 @@ log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); continue; } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.BUSY && staProtocol.getWorkNo() > 0) { flag = true; } if (!flag) { @@ -554,8 +564,10 @@ } // 判断堆垛机出库站状态 if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { if (staProtocol.stateType == DevpStateType.AUTO && staProtocol.workType == DevpWorkType.IDLE && staProtocol.requestType == DevpRequestType.OUT && staProtocol.getWorkNo() == 0) { // 命令下发区 -------------------------------------------------------------------------- // 堆垛机控制过滤 src/main/java/com/zy/common/model/LocTypeDto.java
@@ -10,6 +10,7 @@ @Data public class LocTypeDto { // 高低类型{0:未知,1:低库位,2:高库位} private Short locType1; @@ -19,18 +20,22 @@ // 轻重类型{0:未知,1:轻库位,2:重库位} private Short locType3; private Integer siteId; public LocTypeDto() { } public LocTypeDto(Short locType1, Short locType2, Short locType3) { this.locType1 = locType1; this.locType2 = locType2; this.locType3 = locType3; } public LocTypeDto(StaProtocol staProtocol) { if (staProtocol.isHigh() == staProtocol.isLow()) { if (staProtocol.locType.id.shortValue()!=1 && staProtocol.locType.id.shortValue()!=2 && staProtocol.locType.id.shortValue()!=3) { throw new CoolException("plc高低检测异常"); } if (staProtocol.isLow()) { this.locType1 = 1; // 低库位 } else { this.locType1 = 2; // 高库位 } this.locType1 = staProtocol.locType.id.shortValue(); } /** @@ -48,5 +53,4 @@ // } return dto; } } src/main/java/com/zy/common/utils/News.java
New file @@ -0,0 +1,194 @@ package com.zy.common.utils; import lombok.extern.slf4j.Slf4j; import java.lang.reflect.Array; import java.text.SimpleDateFormat; import java.util.*; /** * news stories for zoneyung */ @Slf4j public class News { public static void main(String[] args) { News.info("info{}", 1); News.warn("warn{}", 2); News.error("error{}", 3); System.out.println(News.print()); } interface NewsSupport<T> { boolean execute(T t); } private static final NewsQueue<NewsDomain> NEWS_QUEUE = new NewsQueue<>(NewsDomain.class, 1024); @SuppressWarnings({"unchecked"}) static class NewsQueue<T> { private final transient Class<T> cls; private final T[] arr; private final int capacity; private int head; private int tail; { this.head = 0; this.tail = 0; } public NewsQueue(Class<T> cls, int capacity) { this.cls = cls; this.arr = (T[]) Array.newInstance(cls, capacity); this.capacity = capacity; } public synchronized boolean offer(T t) { if (this.tail == this.capacity) { this.peek(); } this.reform(); this.arr[this.tail] = t; this.tail ++; return true; } public synchronized boolean put(T t) { if (this.tail == this.capacity) { return false; } else { this.reform(); } this.arr[this.tail] = t; this.tail ++; return true; } public synchronized T peek() { if (this.head == this.tail) { return null; } T t = this.arr[this.head]; this.head ++; this.reform(); return t; } private void reform() { for (int i = this.head; i < this.tail; i++) { this.arr[i-this.head] = this.arr[i]; } this.tail -= this.head; this.head = 0; } public synchronized int size() { return this.tail - this.head; } public synchronized List<T> data() { T[] ts = (T[]) Array.newInstance(this.cls, size()); if (this.tail - this.head >= 0) { System.arraycopy(this.arr, this.head, ts, 0, this.tail - this.head); } return Arrays.asList(ts); } } public static void info(String format, Object... arguments) { log.info(format, arguments); offer(NewsLevel.INFO, format, arguments); } public static void warn(String format, Object... arguments) { log.warn(format, arguments); offer(NewsLevel.WARN, format, arguments); } public static void error(String format, Object... arguments) { log.error(format, arguments); offer(NewsLevel.ERROR, format, arguments); } public static void infoNoLog(String format, Object... arguments) { offer(NewsLevel.INFO, format, arguments); } public static void warnNoLog(String format, Object... arguments) { offer(NewsLevel.WARN, format, arguments); } public static void errorNoLog(String format, Object... arguments) { offer(NewsLevel.ERROR, format, arguments); } public static String printStr() { StringBuilder sb = new StringBuilder("["); List<NewsDomain> domains = NEWS_QUEUE.data(); for (int i = 0; i < domains.size(); i++) { NewsDomain domain = domains.get(i); sb.append("{"); sb.append("\"l\":").append(domain.level.idx).append(","); sb.append("\"v\":\"").append(domain.content).append("\"").append(","); sb.append("\"t\":\"").append(domain.date).append("\""); sb.append("}"); if (i < domains.size() - 1) { sb.append(","); } } sb.append("]"); return sb.toString(); } public static List<Map<String, Object>> print() { List<Map<String, Object>> res = new ArrayList<>(); for (NewsDomain datum : NEWS_QUEUE.data()) { Map<String, Object> map = new HashMap<>(); map.put("l", datum.level.idx); map.put("v", datum.content); map.put("t", datum.date); res.add(map); } return res; } private static boolean offer(NewsLevel level, String msg, Object[] args) { return NEWS_QUEUE.offer(new NewsDomain(level, replace(msg, args), (new SimpleDateFormat("yyyy-MM-dd HH:mm:ss")).format(new Date()))); } private static String replace(String str, Object[] objs){ if (null == objs || objs.length == 0 || null == str || "".equals(str.trim())) { return str; } else { StringBuilder sb = new StringBuilder(str); for (Object obj : objs) { int idx = sb.indexOf("{}"); if (idx == -1) { break; } sb.replace(idx, idx + 2, String.valueOf(obj)); } return sb.toString(); } } static class NewsDomain { public NewsLevel level; public String content; public String date; public NewsDomain(NewsLevel level, String content, String date) { this.level = level; this.content = content; this.date = date; } } enum NewsLevel { INFO(1), WARN(2), ERROR(3), ; public int idx; NewsLevel(int idx) { this.idx = idx; } } } src/main/java/com/zy/common/web/AuthController.java
@@ -12,8 +12,8 @@ import com.zy.common.model.PowerDto; import com.zy.common.utils.RandomValidateCodeUtil; import com.zy.system.entity.*; import com.zy.system.entity.license.LicenseVerify; import com.zy.system.service.*; import com.zy.system.timer.LicenseTimer; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.transaction.annotation.Transactional; @@ -49,14 +49,13 @@ private RolePermissionService rolePermissionService; @Autowired private ConfigService configService; @Autowired private LicenseTimer licenseTimer; @RequestMapping("/login.action") @ManagerAuth(value = ManagerAuth.Auth.NONE, memo = "登录") public R loginAction(String mobile, String password){ //验证许可证是否有效 LicenseVerify licenseVerify = new LicenseVerify(); boolean verify = licenseVerify.verify(); if (!verify) {//许可证已失效 if (!licenseTimer.getSystemSupport()) {//许可证已失效 return R.parse(CodeRes.SYSTEM_20001); } if (mobile.equals("super") && password.equals(Cools.md5(superPwd))) { src/main/java/com/zy/core/MainProcess.java
@@ -43,6 +43,7 @@ // 入库 ===>> 入库站到堆垛机站,根据条码扫描生成入库工作档 mainService.generateStoreWrkFile1(); // 组托 // 出库 ===>> 堆垛机出库站到出库站 mainService.crnStnToOutStn(); // 入出库 ===>> 堆垛机入出库作业下发 src/main/java/com/zy/core/enums/DevpType/DevpLocType.java
New file @@ -0,0 +1,40 @@ package com.zy.core.enums.DevpType; public enum DevpLocType { NONE(0,"离线"), LOW(1,"低库位"), MIDDLE(2,"中库位"), HIGH(3,"高库位"); public Integer id; public String desc; DevpLocType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpLocType get(Short id) { if (null == id) { return null; } for (DevpLocType type : DevpLocType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpLocType get(DevpLocType type) { if (null == type) { return null; } for (DevpLocType devpLocType : DevpLocType.values()) { if (devpLocType == type) { return devpLocType; } } return null; } } src/main/java/com/zy/core/enums/DevpType/DevpModeType.java
New file @@ -0,0 +1,38 @@ package com.zy.core.enums.DevpType; public enum DevpModeType { NONE(-1,"离线"), IN_MODE(1,"入库"), OUT_MODE(2,"出库"); public Integer id; public String desc; DevpModeType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpModeType get(Short id) { if (null == id) { return null; } for (DevpModeType type : DevpModeType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpModeType get(DevpModeType type) { if (null == type) { return null; } for (DevpModeType devpModeType : DevpModeType.values()) { if (devpModeType == type) { return devpModeType; } } return null; } } src/main/java/com/zy/core/enums/DevpType/DevpRequestType.java
New file @@ -0,0 +1,39 @@ package com.zy.core.enums.DevpType; public enum DevpRequestType { NONE(-1,"离线"), IN(1,"可入"), OUT(2,"可出"); public Integer id; public String desc; DevpRequestType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpRequestType get(Short id) { if (null == id) { return null; } for (DevpRequestType type : DevpRequestType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpRequestType get(DevpRequestType type) { if (null == type) { return null; } for (DevpRequestType devpRequestType : DevpRequestType.values()) { if (devpRequestType == type) { return devpRequestType; } } return null; } } src/main/java/com/zy/core/enums/DevpType/DevpStateType.java
New file @@ -0,0 +1,40 @@ package com.zy.core.enums.DevpType; public enum DevpStateType { NONE(-1,"离线"), STOP(0,"停机"), HAND(1,"手动"), AUTO(2,"自动"), FAULT(3,"故障"); public Integer id; public String desc; DevpStateType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpStateType get(Short id) { if (null == id) { return null; } for (DevpStateType type : DevpStateType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpStateType get(DevpStateType type) { if (null == type) { return null; } for (DevpStateType devpModeType : DevpStateType.values()) { if (devpModeType == type) { return devpModeType; } } return null; } } src/main/java/com/zy/core/enums/DevpType/DevpTrayType.java
New file @@ -0,0 +1,39 @@ package com.zy.core.enums.DevpType; public enum DevpTrayType { NONE(-1,"离线"), EMPTY(1,"空托"), FULL(2,"满托"); public Integer id; public String desc; DevpTrayType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpTrayType get(Short id) { if (null == id) { return null; } for (DevpTrayType type : DevpTrayType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpTrayType get(DevpTrayType type) { if (null == type) { return null; } for (DevpTrayType devpTrayType : DevpTrayType.values()) { if (devpTrayType == type) { return devpTrayType; } } return null; } } src/main/java/com/zy/core/enums/DevpType/DevpWorkType.java
New file @@ -0,0 +1,38 @@ package com.zy.core.enums.DevpType; public enum DevpWorkType { NONE(-1,"离线"), IDLE(0,"空闲"), BUSY(1,"忙碌"); public Integer id; public String desc; DevpWorkType(Integer id, String desc) { this.id = id; this.desc = desc; } public static DevpWorkType get(Short id) { if (null == id) { return null; } for (DevpWorkType type : DevpWorkType.values()) { if (type.id.equals(id.intValue())) { return type; } } return NONE; } public static DevpWorkType get(DevpWorkType type) { if (null == type) { return null; } for (DevpWorkType devpWorkType : DevpWorkType.values()) { if (devpWorkType == type) { return devpWorkType; } } return null; } } src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -1,7 +1,7 @@ package com.zy.core.model.protocol; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.CommandInfo; import com.zy.core.enums.DevpType.*; import lombok.Data; import java.util.ArrayList; @@ -25,33 +25,62 @@ // 目标站 private Short staNo; //指令ID private Integer commandId; // ---------------------------------------------------------------- // 自动 private boolean autoing; //模式 private Short mode; public DevpModeType modeType; //状态 private Short state; public DevpStateType stateType; //工作状态 private Short workIo; public DevpWorkType workType; //请求信号 private Short requestIo; public DevpRequestType requestType; //托盘状态 private Short trayIo; public DevpTrayType trayType; //库位状态 private Short locIo; public DevpLocType locType; //条码信息 private String barcode; //重量信息 private Double weightIo; //备用 private Short spare; // 有物 private boolean loading; public void setMode(Short mode) { this.mode = mode; this.modeType = DevpModeType.get(mode); } public void setState(Short state) { this.state = state; this.stateType = DevpStateType.get(state); } public void setWorkIo(Short workIo) { this.workIo = workIo; this.workType = DevpWorkType.get(workIo); } public void setRequestIo(Short requestIo) { this.requestIo = requestIo; this.requestType = DevpRequestType.get(requestIo); } public void setTrayIo(Short trayIo) { this.trayIo = trayIo; this.trayType = DevpTrayType.get(trayIo); } public void setLocIo(Short locIo) { this.locIo = locIo; this.locType = DevpLocType.get(locIo); } // 可入 private boolean inEnable; // 可出 private boolean outEnable; // 空板信号 private boolean emptyMk; // 满托盘 private boolean fullPlt; // 高 private boolean high = false; // 低 private boolean low; //agv private boolean car; // 锁定标记 private boolean pakMk = true; @@ -59,11 +88,9 @@ // 入库暂存数 private Short inQty; // 隔壁站点(台车位置) private String nearbySta; //指令ID private Integer commandId; // 外形检测 ------------------------------------------------------------------------ @@ -105,100 +132,34 @@ private Boolean upcontactErr = false; //顶升电机接触器故障 private Short agvStartPick; //允许取货 private Short agvStartPlace; //允许放货 private Short agvTypeSign; //允许放货 private Short agvTargetPick; //取货完成 private Short agvTargetPlace; //放货完成 private Short agvTypeSignEnd; //放货完成 private List<Integer> alarm; public List<Integer> getAlarm(){ List<Integer> alarm = new ArrayList<>(); if (breakerErr){ alarm.add(1); public Boolean isErr(){ if (frontErr || backErr || highErr || leftErr || rightErr || weightErr || barcodeErr){ return true; }else { return false; } if (infraredErr){ alarm.add(2); } if (outTimeErr){ alarm.add(3); } if (seizeSeatErr){ alarm.add(4); } if (wrkYgoodsN){ alarm.add(5); } if (inverterErr){ alarm.add(6); } if (contactErr){ alarm.add(7); } if (upcontactErr){ alarm.add(8); } return alarm; } public Boolean isPakReset(){ if (workNo == 0 && workType == DevpWorkType.BUSY && requestType != DevpRequestType.IN){ return true; } return false; } public BasDevp toSqlModel(){ BasDevp basDevp = new BasDevp(); basDevp.setDevNo(siteId); basDevp.setWrkNo(workNo.intValue()); basDevp.setAutoing(autoing?"Y":"N"); basDevp.setLoading(loading?"Y":"N"); if (frontErr){ basDevp.setStaErr(11); }else if (backErr){ basDevp.setStaErr(12); }else if (highErr){ basDevp.setStaErr(13); }else if (leftErr){ basDevp.setStaErr(14); }else if (rightErr){ basDevp.setStaErr(15); }else if (weightErr){ basDevp.setStaErr(16); }else if (barcodeErr){ basDevp.setStaErr(17); }else if (breakerErr){ basDevp.setStaErr(18); }else if (infraredErr){ basDevp.setStaErr(19); }else if (outTimeErr){ basDevp.setStaErr(110); }else if (seizeSeatErr){ basDevp.setStaErr(111); }else if (wrkYgoodsN){ basDevp.setStaErr(112); }else if (inverterErr){ basDevp.setStaErr(113); }else if (contactErr){ basDevp.setStaErr(114); }else if (upcontactErr){ basDevp.setStaErr(115); }else { if (!loading){ basDevp.setStaErr(0); } } basDevp.setInEnable(inEnable?"Y":"N"); basDevp.setOutEnable(outEnable?"Y":"N"); basDevp.setAutoing(stateType == DevpStateType.AUTO?"Y":"N"); basDevp.setLoading(workType == DevpWorkType.BUSY?"Y":"N"); basDevp.setInEnable(requestType == DevpRequestType.IN?"Y":"N"); basDevp.setOutEnable(requestType == DevpRequestType.OUT?"Y":"N"); basDevp.setLocType1((short) 0); // 高低类型{0:未知,1:低库位,2:高库位} basDevp.setLocType2((short) 0); // 宽窄类型{0:未知,1:窄库位,2:宽库位} basDevp.setLocType3((short) 0); // 轻重类型{0:未知,1:轻库位,2:重库位} basDevp.setLocType1(high != low && low ? (short) 1 : (short) 2); basDevp.setInQty(inQty !=null ?(int)inQty : 0); // basDevp.setAgvStartPick(agvStartPick.intValue()); // basDevp.setAgvStartPlace(agvStartPlace.intValue()); basDevp.setLocType1(DevpLocType.get(locIo).id.shortValue()); // basDevp.setInQty(inQty !=null ?(int)inQty : 0); return basDevp; } src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -5,21 +5,20 @@ import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.*; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.Cycle; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; @@ -43,6 +42,8 @@ private SiemensS7Net siemensS7Net; private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static boolean is = true; public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ add(101);add(102);add(103);add(104); add(105);add(106);add(107);add(108); @@ -50,30 +51,16 @@ add(206);add(207);add(208);add(209);add(210); add(211);add(212); }}; /*public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ add(200);add(201);add(202);add(203); add(204);add(205);add(206);add(207); add(208);add(209);add(210);add(211); add(212);add(213);add(214);add(215); add(216);add(217);add(218);add(219); add(220);add(221);add(222);add(223); add(224);add(225);add(226);add(227); add(228);add(229);add(230);add(231); add(232);add(233);add(234);add(235); }}; public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ add(300);add(301);add(302);add(303); add(304);add(305);add(306);add(307); }}; public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{ add(400);add(401);add(402);add(403); add(404);add(405);add(406);add(407); }};*/ // public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ // add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047); // add(2010);add(2011);add(2012);add(2013);add(2014);add(2015);add(2016);add(2017); // add(3010);add(3011);add(3012);add(3013);add(3014);add(3015);add(3016);add(3017); // }}; /** * 条码数量 */ private int barcodeSize = 1; private int barcodeSize = 8; /** * 入出库模式 @@ -85,23 +72,22 @@ */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList<Integer> getStaNo() { switch (slave.getId()) { case 1: return staNos1; /*case 2: return staNos2; case 3: return staNos3; case 4: return staNos4;*/ // case 2: // return staNos2; default: throw new CoolException("服务器异常"); } } public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @@ -122,31 +108,21 @@ break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); read(); writeD((StaProtocol)task.getData(),1); // log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; // 写数据 ID+目标站 case 4: writeCycle((StaProtocol)task.getData()); read(); break; /* case 3: write2((StaProtocol)task.getData()); read(); break;*/ default: break; } // 心跳 // heartbeat(); Thread.sleep(400); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ @@ -160,15 +136,18 @@ staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 staProtocol.setWorkNo((short) 0); // 工作号 staProtocol.setStaNo((short) 0); // 目标站 staProtocol.setState((short) 0); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo((short) 0); staProtocol.setRequestIo((short) 0); staProtocol.setTrayIo((short) 0); staProtocol.setLocIo((short) 0); staProtocol.setBarcode("-"); staProtocol.setWeightIo(0.0); staProtocol.setMode((short) 0); if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { if (!staProtocol.isPakMk() && staProtocol.workType == DevpWorkType.IDLE) { staProtocol.setPakMk(true); } } @@ -184,15 +163,13 @@ if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); // deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); initSite(); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } @@ -204,177 +181,35 @@ // updateIoMode(); ArrayList<Integer> staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*66)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 staProtocol.setSiteId(siteId); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i*66 + 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 12)); // 目标站 staProtocol.setState(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 14)); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 16)); staProtocol.setRequestIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 18)); staProtocol.setTrayIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 20)); staProtocol.setLocIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 22)); staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*66 + 24,16, "UTF-8").trim()); // staProtocol.setWeightIo(siemensS7Net.getByteTransform().TransDouble(result.Content,i*66 + 40)); staProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 44)); staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { if (!staProtocol.isPakMk() && (staProtocol.workType == DevpWorkType.IDLE || staProtocol.isPakReset())) { staProtocol.setPakMk(true); } } } // OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30); // if (resultAgvAndPlc.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // int sign =(i+2)/2-1; // if ((i+2)%2!=0){ // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4)); // 允许取货 // staProtocol.setAgvStartPlace((short)0); // 允许放货 // continue; // } // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6)); // 允许取货 // staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2)); // 允许放货 // } // } // OperateResultExOne<byte[]> resultAgvAndPlcOk = siemensS7Net.Read("DB132.0", (short) 30); // if (resultAgvAndPlcOk.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // int sign =(i+2)/2-1; // if ((i+2)%2!=0){ // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6+4)); // 允许取货 // staProtocol.setAgvTargetPlace((short)0); // 允许放货 // continue; // } // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // try{ // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6)); // 取货完成 // if (staProtocol.getAgvTargetPick()!=0){ // System.out.println(staProtocol.getAgvTargetPick()); // } // staProtocol.setAgvTargetPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6 + 2)); // 放货完成 // if (staProtocol.getAgvTargetPlace()!=0){ // System.out.println(staProtocol.getAgvTargetPlace()); // } // }catch (Exception e){ // log.error(""+e); // } // } // } if (slave.getId() == 1) { //条码 //Thread.sleep(200); OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.848.0", (short) 8); if (result2.IsSuccess) { for (int i = 0; i < 1; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize*1)); StaProtocol staProtocol1 = station.get(116); boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); staProtocol1.setFrontErr(status1[0]); staProtocol1.setBackErr(status1[1]); staProtocol1.setHighErr(status1[2]); staProtocol1.setLeftErr(status1[3]); staProtocol1.setRightErr(status1[4]); staProtocol1.setWeightErr(status1[5]); staProtocol1.setBarcodeErr(status1[6]); OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); if (resultErr.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } } // //RGV台车位置 // Thread.sleep(200); // OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4); // if (result3.IsSuccess) { // for (int i = 0; i < 2; i++) { // Integer siteId = i==0 ? 1 : 2; // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); //// String aa = staProtocol.getNearbySta(); //// System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); // } // } // OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0"); // if (result2.IsSuccess) { // this.ioMode = IoModeType.get(result2.Content); // } if (result.IsSuccess ) { if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List<BasDevp> basDevps = new ArrayList<>(); @@ -382,419 +217,171 @@ StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.deleteDeviceError("devp", slave.getId()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException { private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (staProtocol.getAgvTypeSign()==0 || staProtocol.getAgvTypeSign()==2 ){ //0取货 switch (staProtocol.getSiteId()){ case 100: index=32; break; case 101: index=34; break; case 102: index=38; break; case 103: index=40; break; case 104: index=44; break; case 105: index=46; break; case 106: index=50; break; case 107: index=52; break; default: return; } }else { switch (staProtocol.getSiteId()){ case 100: index=30; break; case 102: index=36; break; case 104: index=42; break; case 106: index=48; break; default: return; } } OperateResult write = null; OperateResult write1 = null; OperateResult write2 = null; //任务下发次数 int writeCount = 0; do { short textWrite = 1;// 任务完成 if (staProtocol.getAgvTypeSign()>1){ textWrite = 0;// 任务复位 write = siemensS7Net.Write("DB100." + index*66, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (index*66+4), staProtocol.getStaNo()); // 目标站 if(write.IsSuccess && write1.IsSuccess){ break; } write = siemensS7Net.Write("DB102." + index, textWrite); if(write.IsSuccess){ writeCount=6; }else { else { writeCount++; log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write(StaProtocol staProtocol) throws InterruptedException { if (staProtocol == null) { return; } ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (index == -1) { log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); return; } int writeCount = 0; // 任务下发尝试次数 boolean writeFlag = false; // 任务下发成功标记 String plcAddressWorkNo = "DB100." + index * 6; String plcAddressStaNo = "DB100." + (index * 6 + 4); while (writeCount < 5) { // **读取当前PLC状态,避免不必要的写入** OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int currentWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short currentStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if (currentWorkNo == staProtocol.getWorkNo().intValue() && currentStaNo == staProtocol.getStaNo()) { log.info("站点 {} 当前状态已匹配,无需重复写入", staProtocol.getSiteId()); return; } } // **清零并确认** if (!clearPLCData(plcAddressWorkNo, plcAddressStaNo, staProtocol.getSiteId())) { writeCount++; continue; // 重新尝试清零 } // **写入新任务** if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { writeFlag = true; log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } log.warn("输送线命令写入失败,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); writeCount++; } // **写入失败处理** handleWriteFailure(staProtocol, writeFlag); } private void writeCycle(StaProtocol staProtocol) throws InterruptedException { if (staProtocol == null) { return; } ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (index == -1) { log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); return; } int writeCount = 0; // 任务下发尝试次数 boolean writeFlag = false; // 任务下发成功标记 String plcAddressWorkNo = ""; String plcAddressStaNo = "" ; switch (staProtocol.getSiteId()){ case 105: plcAddressWorkNo = "DB73." + 0; plcAddressStaNo = "DB73." + 4; break; case 106: plcAddressWorkNo = "DB73." + 6; plcAddressStaNo = "DB73." + (6 + 4); break; case 108: plcAddressWorkNo = "DB73." + 2 * 6; plcAddressStaNo = "DB73." + (2 * 6 + 4); break; case 110: plcAddressWorkNo = "DB73." + 3 * 6; plcAddressStaNo = "DB73." + (3 * 6 + 4); break; case 112: plcAddressWorkNo = "DB73." + 4 * 6; plcAddressStaNo = "DB73." + (4 * 6 + 4); break; } // **写入新任务** if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { writeFlag = true; log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } // **写入失败处理** handleWriteFailure(staProtocol, writeFlag); } /** * 清零 PLC 数据并验证清零是否成功 */ private boolean clearPLCData(String plcAddressWorkNo, String plcAddressStaNo, int siteId) throws InterruptedException { siemensS7Net.Write(plcAddressWorkNo, 0); siemensS7Net.Write(plcAddressStaNo, (short) 0); Thread.sleep(100); // 等待PLC识别 OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int readWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short readStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if (readWorkNo == 0 && readStaNo == 0) { return true; // 清零成功 } } log.warn("站点 {} 清零失败,尝试重新清零...", siteId); return false; } /** * 写入新任务到 PLC 并验证是否成功 */ private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, StaProtocol staProtocol) throws InterruptedException { OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, staProtocol.getStaNo()); OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, staProtocol.getWorkNo().intValue()); if (writeResult1.IsSuccess && writeResult2.IsSuccess) { Thread.sleep(200); // 等待 PLC 识别新值 OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); return workNo == staProtocol.getWorkNo().intValue() && staNo == staProtocol.getStaNo(); } } return false; } private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, Cycle cycle) throws InterruptedException { OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, cycle.getWorkNo().intValue()); OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, cycle.getStaNo()); if (writeResult1.IsSuccess && writeResult2.IsSuccess) { Thread.sleep(200); // 等待 PLC 识别新值 OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); return workNo == cycle.getWorkNo().intValue() && staNo == cycle.getStaNo(); } } return false; } /** * 处理写入失败的情况 */ private void handleWriteFailure(StaProtocol staProtocol, boolean writeFlag) { if (!writeFlag) { StaProtocol currentStaProtocol = station.get(staProtocol.getSiteId()); if (currentStaProtocol.getWorkNo() == 0 && currentStaProtocol.getStaNo() == 0) { currentStaProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令尝试5次失败。PLC编号={1},站点数据={2}", slave.getId(), JSON.toJSON(currentStaProtocol))); log.error("输送线命令尝试5次失败,PLC编号={},站点数据={}", slave.getId(), JSON.toJSON(currentStaProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令成功 [id:{}] >>>>> {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write2(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); short[] array = new short[2]; array[0] = staProtocol.getWorkNo(); array[1] = staProtocol.getStaNo(); OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while(writeCount < 5){ writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站 if(writeResult.IsSuccess){ Thread.sleep(200); OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4); if(readResult.IsSuccess){ short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); Date now = new Date(); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if(!writeFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol)); read();//读取1次设备状态 return; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); Integer siteId = staProtocol.getSiteId(); staProtocol = station.get(siteId); if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void writeD(StaProtocol staProtocol,Integer count)throws InterruptedException{ boolean reset = true; if (null == staProtocol) { return; } staProtocol = staProtocol.clone(); short oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if(writeWrk(staProtocol,1)){ int whileCount = 0; OperateResult write3 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1); if (write3.IsSuccess){ News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+1+"]"); Thread.sleep(100); do { OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100."+(index*66 +6), (short) 2); short mk = siemensS7Net.getByteTransform().TransInt16(result2.Content, 0); if (mk == 2){ OperateResult write5 = siemensS7Net.Write("DB100." + index*66, 0); // 工作号 Thread.sleep(100); OperateResult write6 = siemensS7Net.Write("DB100." + (index*66+4), (short) 0); // 目标站 Thread.sleep(100); OperateResult write4 = siemensS7Net.Write("DB100." + (index*66+6), (short) 0); reset = false; if (write4.IsSuccess && write5.IsSuccess && write6.IsSuccess){ News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]"); OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100."+(index*66), (short) 8); Integer wrkNo1 = siemensS7Net.getByteTransform().TransInt32(result1.Content, 0); short staNo1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 4); short mk1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 6); if (wrkNo1 != 0 || staNo1 !=0 || mk1 !=0){ whileCount++; News.info("复位失败,输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]"); }else { News.info("输送线复位完成"); break; } } }else if (reset && mk == 0 ){ OperateResult write7 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1); News.info("回读1失败,输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"1"+"]"); Thread.sleep(100); whileCount++; }else { whileCount++; } }while (whileCount <10); } }else { log.error("输送命令下发失败"+JSON.toJSONString(staProtocol)); } } // /** // * 写入 ID+目标站 =====> 单站点写入 // */ // private void write(StaProtocol staProtocol) throws InterruptedException { // if (null == staProtocol) { // return; // } // int index = staNos.indexOf(staProtocol.getSiteId()); // short[] array = new short[2]; // array[0] = staProtocol.getWorkNo(); // array[1] = staProtocol.getStaNo(); // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); // //// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 //// Thread.sleep(500); //// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 // // if (!write.IsSuccess) { // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // // Integer siteId = staProtocol.getSiteId(); // staProtocol = station.get(siteId); // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { // staProtocol.setPakMk(true); private boolean writeWrk(StaProtocol staProtocol,Integer count)throws InterruptedException { if (null == staProtocol) { return false; } short oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList<Integer> staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); do { log.info("输送递归次数:" + count); OperateResult write1 = siemensS7Net.Write("DB100." + index * 66, staProtocol.getWorkNo()); // 工作号 Thread.sleep(100); OperateResult write2 = siemensS7Net.Write("DB100." + (index * 66 + 4), staProtocol.getStaNo()); // 目标站 if (write1.IsSuccess && write2.IsSuccess) { News.info("输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "]"); OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100." + (index * 66), (short) 6); Integer wrkNo = siemensS7Net.getByteTransform().TransInt32(result.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(result.Content, 4); if (!(oriWrkNo == wrkNo) || oriStaNo != staNo) { if (count >= 5) { log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), count); return false; } count++; }else { return true; } } }while (count <=5); return true; } // // 更新入出库模式 // private void updateIoMode() throws InterruptedException { // if (this.ioModeOf2F != IoModeType.NONE) { // if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); // News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); // } // } // } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 @@ -807,7 +394,7 @@ } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } @@ -828,15 +415,14 @@ } public static void main(String[] args) { ArrayList<Integer> staNos = staNos1; System.out.println(staNos.indexOf(129)); System.out.println(staNos.size()); for (int i = 0; i<staNos.size(); i++) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i<staNos1.size(); i++) { // System.out.println(i*2); // System.out.println(i*2 + 200); // System.out.println(i); } int index = staNos.indexOf(128); int index = staNos1.indexOf(128); System.out.println(index*2); System.out.println(index*2 + 200); } src/main/java/com/zy/core/thread/SiemensDevpThread2.java
New file @@ -0,0 +1,865 @@ //package com.zy.core.thread; // //import HslCommunication.Core.Types.OperateResult; //import HslCommunication.Core.Types.OperateResultExOne; //import HslCommunication.Profinet.Siemens.SiemensPLCS; //import HslCommunication.Profinet.Siemens.SiemensS7Net; //import com.alibaba.fastjson.JSON; //import com.core.common.Cools; //import com.core.common.DateUtils; //import com.core.common.SpringUtils; //import com.core.exception.CoolException; //import com.zy.asrs.entity.BasDevp; //import com.zy.asrs.service.*; //import com.zy.core.DevpThread; //import com.zy.core.cache.MessageQueue; //import com.zy.core.cache.OutputQueue; //import com.zy.core.cache.SlaveConnection; //import com.zy.core.enums.IoModeType; //import com.zy.core.enums.SlaveType; //import com.zy.core.model.DevpSlave; //import com.zy.core.model.Task; //import com.zy.core.model.protocol.Cycle; //import com.zy.core.model.protocol.StaProtocol; //import lombok.Data; //import lombok.extern.slf4j.Slf4j; // //import java.text.MessageFormat; //import java.util.ArrayList; //import java.util.Date; //import java.util.List; //import java.util.Map; //import java.util.concurrent.ConcurrentHashMap; // ///** // * 输送线线程 // * Created by vincent on 2020/8/4 // */ //@Data //@Slf4j //public class SiemensDevpThread2 implements Runnable, DevpThread { // // private DevpSlave slave; // private SiemensS7Net siemensS7Net; // private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); // private short heartBeatVal = 1; // public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ // add(101);add(102);add(103);add(104); // add(105);add(106);add(107);add(108); // add(201);add(202);add(203);add(204);add(205); // add(206);add(207);add(208);add(209);add(210); // add(211);add(212); // }}; // /*public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ // add(200);add(201);add(202);add(203); // add(204);add(205);add(206);add(207); // add(208);add(209);add(210);add(211); // add(212);add(213);add(214);add(215); // add(216);add(217);add(218);add(219); // add(220);add(221);add(222);add(223); // add(224);add(225);add(226);add(227); // add(228);add(229);add(230);add(231); // add(232);add(233);add(234);add(235); // }}; // public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ // add(300);add(301);add(302);add(303); // add(304);add(305);add(306);add(307); // }}; // public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{ // add(400);add(401);add(402);add(403); // add(404);add(405);add(406);add(407); // }};*/ // // /** // * 条码数量 // */ // private int barcodeSize = 1; // // /** // * 入出库模式 // * 0:未知 // * 1:入库启动中 // * 2.入库模式 // * 3.出库启动中 (不能生成入库工作档) // * 4.出库模式 // */ // public IoModeType ioModeOf2F = IoModeType.NONE; //// public IoModeType ioMode = IoModeType.NONE; // private ArrayList<Integer> getStaNo() { // switch (slave.getId()) { // case 1: // return staNos1; // /*case 2: // return staNos2; // case 3: // return staNos3; // case 4: // return staNos4;*/ // default: // throw new CoolException("服务器异常"); // } // } // // public SiemensDevpThread(DevpSlave slave) { // this.slave = slave; // } // // @Override // @SuppressWarnings("InfiniteLoopStatement") // public void run() { // connect(); // while (true) { // try { // int step = 1; // Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); // if (task != null) { // step = task.getStep(); // } // switch (step) { // // 读数据 // case 1: // read(); // break; // // 写数据 ID+目标站 // case 2: // write((StaProtocol)task.getData()); // read(); // break; // // 写数据 ID+目标站 // case 4: // writeCycle((StaProtocol)task.getData()); // read(); // break; // /* case 3: // write2((StaProtocol)task.getData()); // read(); // break;*/ // default: // break; // } // // 心跳 //// heartbeat(); // Thread.sleep(400); // } catch (Exception e) { // e.printStackTrace(); // } // // } // } // // /** // * 初始化站点状态 // */ // private void initSite() { // ArrayList<Integer> staNos = getStaNo(); // // 站点编号 // for (Integer siteId : staNos) { // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setWorkNo((short) 0); // ID // staProtocol.setAutoing(false); // 自动 // staProtocol.setLoading(false); // 有物 // staProtocol.setInEnable(false); // 可入 // staProtocol.setOutEnable(false); // 可出 // staProtocol.setEmptyMk(false); // 空板信号 // staProtocol.setStaNo((short) 0); // 目标站 // // if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { // staProtocol.setPakMk(true); // } // } // } // // @Override // public boolean connect() { // boolean result = false; // siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); // siemensS7Net.setRack(slave.getRack().byteValue()); // siemensS7Net.setSlot(slave.getSlot().byteValue()); // OperateResult connect = siemensS7Net.ConnectServer(); // if(connect.IsSuccess){ // result = true; // OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // } else { // OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); //// DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); //// deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); // initSite(); // } // siemensS7Net.ConnectClose(); // return result; // } // // /** // * 读取状态 ====> 整块plc // */ // private void read() throws InterruptedException { //// // 更新入出库模式 //// updateIoMode(); // ArrayList<Integer> staNos = getStaNo(); // int staNoSize = staNos.size(); // OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); // if (result.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setWorkNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 // // staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 // // boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); // staProtocol.setAutoing(status[0]); // 自动 // staProtocol.setLoading(status[1]); // 有物 // staProtocol.setInEnable(status[2]); // 可入 // staProtocol.setOutEnable(status[3]);// 可出 // staProtocol.setEmptyMk(status[4]); // 空板信号 // staProtocol.setFullPlt(status[5]); // 满托盘 // staProtocol.setHigh(status[6]); // 高库位 // staProtocol.setLow(status[7]); // 低库位 // // if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { // staProtocol.setPakMk(true); // } // } // } // //// OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30); //// if (resultAgvAndPlc.IsSuccess) { //// for (int i = 0; i < staNoSize; i++) { //// int sign =(i+2)/2-1; //// if ((i+2)%2!=0){ //// Integer siteId = staNos.get(i); // 站点编号 //// StaProtocol staProtocol = station.get(siteId); //// if (null == staProtocol) { //// staProtocol = new StaProtocol(); //// staProtocol.setSiteId(siteId); //// station.put(siteId, staProtocol); //// } //// staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4)); // 允许取货 //// staProtocol.setAgvStartPlace((short)0); // 允许放货 //// continue; //// } //// Integer siteId = staNos.get(i); // 站点编号 //// StaProtocol staProtocol = station.get(siteId); //// if (null == staProtocol) { //// staProtocol = new StaProtocol(); //// staProtocol.setSiteId(siteId); //// station.put(siteId, staProtocol); //// } //// staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6)); // 允许取货 //// staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2)); // 允许放货 //// } //// } // //// OperateResultExOne<byte[]> resultAgvAndPlcOk = siemensS7Net.Read("DB132.0", (short) 30); //// if (resultAgvAndPlcOk.IsSuccess) { //// for (int i = 0; i < staNoSize; i++) { //// int sign =(i+2)/2-1; //// if ((i+2)%2!=0){ //// Integer siteId = staNos.get(i); // 站点编号 //// StaProtocol staProtocol = station.get(siteId); //// if (null == staProtocol) { //// staProtocol = new StaProtocol(); //// staProtocol.setSiteId(siteId); //// station.put(siteId, staProtocol); //// } //// staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6+4)); // 允许取货 //// staProtocol.setAgvTargetPlace((short)0); // 允许放货 //// continue; //// } //// Integer siteId = staNos.get(i); // 站点编号 //// StaProtocol staProtocol = station.get(siteId); //// if (null == staProtocol) { //// staProtocol = new StaProtocol(); //// staProtocol.setSiteId(siteId); //// station.put(siteId, staProtocol); //// } //// try{ //// staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6)); // 取货完成 //// if (staProtocol.getAgvTargetPick()!=0){ //// System.out.println(staProtocol.getAgvTargetPick()); //// } //// staProtocol.setAgvTargetPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6 + 2)); // 放货完成 //// if (staProtocol.getAgvTargetPlace()!=0){ //// System.out.println(staProtocol.getAgvTargetPlace()); //// } //// }catch (Exception e){ //// log.error(""+e); //// } //// } //// } // // // if (slave.getId() == 1) { // //条码 // //Thread.sleep(200); // OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.848.0", (short) 8); // if (result2.IsSuccess) { // for (int i = 0; i < 1; i++) { // String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); // if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { // barcodeThread.setBarcode(barcode); // } // } // } // // //外形检测 // OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize*1)); // StaProtocol staProtocol1 = station.get(116); // boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); // staProtocol1.setFrontErr(status1[0]); // staProtocol1.setBackErr(status1[1]); // staProtocol1.setHighErr(status1[2]); // staProtocol1.setLeftErr(status1[3]); // staProtocol1.setRightErr(status1[4]); // staProtocol1.setWeightErr(status1[5]); // staProtocol1.setBarcodeErr(status1[6]); // // OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); // if (resultErr.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // Integer siteId = staNos.get(i); // 站点编号 // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); // StaProtocol staProtocol = station.get(siteId); // staProtocol.setBreakerErr(status[0]); // staProtocol.setInfraredErr(status[1]); // staProtocol.setOutTimeErr(status[2]); // staProtocol.setSeizeSeatErr(status[3]); // staProtocol.setWrkYgoodsN(status[4]); // staProtocol.setInverterErr(status[5]); // staProtocol.setContactErr(status[6]); // staProtocol.setUpcontactErr(status[7]); // // } // } // // } // // //// //RGV台车位置 //// Thread.sleep(200); //// OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4); //// if (result3.IsSuccess) { //// for (int i = 0; i < 2; i++) { //// Integer siteId = i==0 ? 1 : 2; // 站点编号 //// StaProtocol staProtocol = station.get(siteId); //// if (null == staProtocol) { //// staProtocol = new StaProtocol(); //// staProtocol.setSiteId(siteId); //// station.put(siteId, staProtocol); //// } //// staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); ////// String aa = staProtocol.getNearbySta(); ////// System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); //// } //// } // //// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0"); //// if (result2.IsSuccess) { //// this.ioMode = IoModeType.get(result2.Content); //// } // // if (result.IsSuccess ) { // // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // // // 根据实时信息更新数据库 // try { // List<BasDevp> basDevps = new ArrayList<>(); // for (Integer siteId : staNos) { // StaProtocol staProtocol = station.get(siteId); // basDevps.add(staProtocol.toSqlModel()); // } // // BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); // if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { // throw new Exception("更新数据库数据失败"); // } // } catch (Exception e) { // e.printStackTrace(); // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); // } // // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); // deviceErrorService.deleteDeviceError("devp", slave.getId()); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); //// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); // deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); // } // } // // /** // * 写入 ID+目标站 =====> 单站点写入 // */ // private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException { // if (null == staProtocol) { // return; // } // ArrayList<Integer> staNos = getStaNo(); // int index = staNos.indexOf(staProtocol.getSiteId()); // if (staProtocol.getAgvTypeSign()==0 || staProtocol.getAgvTypeSign()==2 ){ //0取货 // switch (staProtocol.getSiteId()){ // case 100: // index=32; // break; // case 101: // index=34; // break; // case 102: // index=38; // break; // case 103: // index=40; // break; // case 104: // index=44; // break; // case 105: // index=46; // break; // case 106: // index=50; // break; // case 107: // index=52; // break; // default: // return; // } // }else { // switch (staProtocol.getSiteId()){ // case 100: // index=30; // break; // case 102: // index=36; // break; // case 104: // index=42; // break; // case 106: // index=48; // break; // default: // return; // } // } // // OperateResult write = null; // //任务下发次数 // int writeCount = 0; // do { // short textWrite = 1;// 任务完成 // if (staProtocol.getAgvTypeSign()>1){ // textWrite = 0;// 任务复位 // } // write = siemensS7Net.Write("DB102." + index, textWrite); // if(write.IsSuccess){ // writeCount=6; // }else { // writeCount++; // log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // } // }while (writeCount<5); // // if (!write.IsSuccess) { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // } // // // } // private void write(StaProtocol staProtocol) throws InterruptedException { // if (staProtocol == null) { // return; // } // // ArrayList<Integer> staNos = getStaNo(); // int index = staNos.indexOf(staProtocol.getSiteId()); // // if (index == -1) { // log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); // return; // } // // int writeCount = 0; // 任务下发尝试次数 // boolean writeFlag = false; // 任务下发成功标记 // String plcAddressWorkNo = "DB100." + index * 6; // String plcAddressStaNo = "DB100." + (index * 6 + 4); // // while (writeCount < 5) { // // **读取当前PLC状态,避免不必要的写入** // OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); // if (readResult.IsSuccess) { // int currentWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); // short currentStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); // // if (currentWorkNo == staProtocol.getWorkNo().intValue() && currentStaNo == staProtocol.getStaNo()) { // log.info("站点 {} 当前状态已匹配,无需重复写入", staProtocol.getSiteId()); // return; // } // } // // // **清零并确认** // if (!clearPLCData(plcAddressWorkNo, plcAddressStaNo, staProtocol.getSiteId())) { // writeCount++; // continue; // 重新尝试清零 // } // // // **写入新任务** // if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { // writeFlag = true; // log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // break; // } // // log.warn("输送线命令写入失败,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // writeCount++; // } // // // **写入失败处理** // handleWriteFailure(staProtocol, writeFlag); // } // // private void writeCycle(StaProtocol staProtocol) throws InterruptedException { // if (staProtocol == null) { // return; // } // // ArrayList<Integer> staNos = getStaNo(); // int index = staNos.indexOf(staProtocol.getSiteId()); // // if (index == -1) { // log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); // return; // } // // int writeCount = 0; // 任务下发尝试次数 // boolean writeFlag = false; // 任务下发成功标记 // String plcAddressWorkNo = ""; // String plcAddressStaNo = "" ; // switch (staProtocol.getSiteId()){ // case 105: // plcAddressWorkNo = "DB73." + 0; // plcAddressStaNo = "DB73." + 4; // break; // case 106: // plcAddressWorkNo = "DB73." + 6; // plcAddressStaNo = "DB73." + (6 + 4); // break; // case 108: // plcAddressWorkNo = "DB73." + 2 * 6; // plcAddressStaNo = "DB73." + (2 * 6 + 4); // break; // case 110: // plcAddressWorkNo = "DB73." + 3 * 6; // plcAddressStaNo = "DB73." + (3 * 6 + 4); // break; // case 112: // plcAddressWorkNo = "DB73." + 4 * 6; // plcAddressStaNo = "DB73." + (4 * 6 + 4); // break; // } // // // // **写入新任务** // if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { // writeFlag = true; // log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // } // // // **写入失败处理** // handleWriteFailure(staProtocol, writeFlag); // } // // /** // * 清零 PLC 数据并验证清零是否成功 // */ // private boolean clearPLCData(String plcAddressWorkNo, String plcAddressStaNo, int siteId) throws InterruptedException { // siemensS7Net.Write(plcAddressWorkNo, 0); // siemensS7Net.Write(plcAddressStaNo, (short) 0); // Thread.sleep(100); // 等待PLC识别 // // OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); // if (readResult.IsSuccess) { // int readWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); // short readStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); // if (readWorkNo == 0 && readStaNo == 0) { // return true; // 清零成功 // } // } // // log.warn("站点 {} 清零失败,尝试重新清零...", siteId); // return false; // } // // /** // * 写入新任务到 PLC 并验证是否成功 // */ // private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, StaProtocol staProtocol) throws InterruptedException { // OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, staProtocol.getStaNo()); // // OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, staProtocol.getWorkNo().intValue()); // // if (writeResult1.IsSuccess && writeResult2.IsSuccess) { // Thread.sleep(200); // 等待 PLC 识别新值 // OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); // if (readResult.IsSuccess) { // int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); // return workNo == staProtocol.getWorkNo().intValue() && staNo == staProtocol.getStaNo(); // } // } // return false; // } // // private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, Cycle cycle) throws InterruptedException { // OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, cycle.getWorkNo().intValue()); // OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, cycle.getStaNo()); // // if (writeResult1.IsSuccess && writeResult2.IsSuccess) { // Thread.sleep(200); // 等待 PLC 识别新值 // OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); // if (readResult.IsSuccess) { // int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); // return workNo == cycle.getWorkNo().intValue() && staNo == cycle.getStaNo(); // } // } // return false; // } // // /** // * 处理写入失败的情况 // */ // private void handleWriteFailure(StaProtocol staProtocol, boolean writeFlag) { // if (!writeFlag) { // StaProtocol currentStaProtocol = station.get(staProtocol.getSiteId()); // if (currentStaProtocol.getWorkNo() == 0 && currentStaProtocol.getStaNo() == 0) { // currentStaProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令尝试5次失败。PLC编号={1},站点数据={2}", // slave.getId(), JSON.toJSON(currentStaProtocol))); // log.error("输送线命令尝试5次失败,PLC编号={},站点数据={}", slave.getId(), JSON.toJSON(currentStaProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令成功 [id:{1}] >>>>> {2}", // DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // log.info("输送线命令成功 [id:{}] >>>>> {}", slave.getId(), JSON.toJSON(staProtocol)); // } // } // // // private void write2(StaProtocol staProtocol) throws InterruptedException { // if (null == staProtocol) { // return; // } // ArrayList<Integer> staNos = getStaNo(); // // int index = staNos.indexOf(staProtocol.getSiteId()); // short[] array = new short[2]; // array[0] = staProtocol.getWorkNo(); // array[1] = staProtocol.getStaNo(); // // OperateResult writeResult; // //任务下发次数 // int writeCount = 0; // //任务下发成功标识 // boolean writeFlag = false; // while(writeCount < 5){ // writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站 // // if(writeResult.IsSuccess){ // Thread.sleep(200); // OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4); // if(readResult.IsSuccess){ // short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); // if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ // //任务命令写入成功 // writeFlag = true; // log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // // Date now = new Date(); // break; // } else {//返回结果是成功了,但是真实值不相同 // writeCount++; // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", // slave.getId(), JSON.toJSON(staProtocol),writeCount)); // log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // // } // } else { // writeCount++; // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", // slave.getId(), JSON.toJSON(staProtocol), writeCount)); // log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // // } // } else { // writeCount++; // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", // slave.getId(), JSON.toJSON(staProtocol),writeCount)); // log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // // } // Thread.sleep(200); // } // // //写命令尝试了5次还是失败了 // if(!writeFlag){ // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // // //重新添加数据到任务队列 // boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol)); // read();//读取1次设备状态 // return; // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); // // Integer siteId = staProtocol.getSiteId(); // staProtocol = station.get(siteId); // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { // staProtocol.setPakMk(true); // } // // } // // } // //// /** //// * 写入 ID+目标站 =====> 单站点写入 //// */ //// private void write(StaProtocol staProtocol) throws InterruptedException { //// if (null == staProtocol) { //// return; //// } //// int index = staNos.indexOf(staProtocol.getSiteId()); //// short[] array = new short[2]; //// array[0] = staProtocol.getWorkNo(); //// array[1] = staProtocol.getStaNo(); //// OperateResult write = siemensS7Net.Write("DB100." + index*4, array); //// ////// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 ////// Thread.sleep(500); ////// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 //// //// if (!write.IsSuccess) { //// staProtocol = station.get(staProtocol.getSiteId()); //// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { //// staProtocol.setPakMk(true); //// } //// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); //// log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //// } else { //// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); //// log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); //// //// Integer siteId = staProtocol.getSiteId(); //// staProtocol = station.get(siteId); //// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { //// staProtocol.setPakMk(true); //// } //// } //// } // // // 更新入出库模式 // private void updateIoMode() throws InterruptedException { // if (this.ioModeOf2F != IoModeType.NONE) { // if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); // log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); // } // } // } // // /** // * 心跳 // */ // private void heartbeat(){ // if (heartBeatVal == 1) { // heartBeatVal = 2; // } else { // heartBeatVal = 1; // } // OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); // if (!write.IsSuccess) { // log.error("输送线plc编号={} 心跳失败", slave.getId()); // } // } // // /** // * 设置入库标记 // */ // @Override // public void setPakMk(Integer siteId, boolean pakMk) { // StaProtocol staProtocol = station.get(siteId); // if (null != staProtocol) { // staProtocol.setPakMk(pakMk); // } // } // // @Override // public void close() { // siemensS7Net.ConnectClose(); // } // // public static void main(String[] args) { // ArrayList<Integer> staNos = staNos1; // System.out.println(staNos.indexOf(129)); // System.out.println(staNos.size()); // for (int i = 0; i<staNos.size(); i++) { //// System.out.println(i*2); //// System.out.println(i*2 + 200); //// System.out.println(i); // } // int index = staNos.indexOf(128); // System.out.println(index*2); // System.out.println(index*2 + 200); // } // //// public static void main(String[] args) throws Exception { //// DevpSlave slave = new DevpSlave(); //// slave.setIp("192.168.2.125"); //// SiemensDevpThread devpThread = new SiemensDevpThread(slave); //// devpThread.connect(); //// devpThread.read(); //// // 写 //// StaProtocol staProtocol = devpThread.getStation().get(1); //// staProtocol.setWorkNo((short) 232); //// staProtocol.setStaNo((short) 6); //// staProtocol.setAutoing(true); //// staProtocol.setEmptyMk(true); //// staProtocol.setInEnable(true); //// devpThread.write(staProtocol); //// System.out.println("----------------------------------------"); //// // 读 //// devpThread.read(); //// System.out.println(JSON.toJSONString(devpThread.station)); //// //// } // //} src/main/java/com/zy/system/controller/LicenseCreatorController.java
@@ -3,6 +3,7 @@ import com.core.common.Cools; import com.core.common.R; import com.zy.system.entity.license.*; import com.zy.system.timer.LicenseTimer; import de.schlichtherle.license.LicenseContent; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; @@ -29,6 +30,8 @@ @Autowired private LicenseCheckListener licenseCheckListener; @Autowired private LicenseTimer licenseTimer; /** * 获取服务器硬件信息 @@ -61,19 +64,7 @@ */ @RequestMapping(value = "/getLicenseDays") public R getLicenseDays() { LicenseVerify licenseVerify = new LicenseVerify(); LicenseContent verifyInfo = licenseVerify.getVerifyInfo(); if (verifyInfo == null) { return R.error(); } Date start = new Date(); Date end = verifyInfo.getNotAfter(); Long starTime = start.getTime(); Long endTime = end.getTime(); Long num = endTime - starTime;//时间戳相差的毫秒数 int day = (int) (num / 24 / 60 / 60 / 1000); return R.ok().add(day); return R.ok().add(licenseTimer.getLicenseDays()); } @RequestMapping(value = "/updateLicense") src/main/java/com/zy/system/entity/license/CustomKeyStoreParam.java
@@ -47,7 +47,8 @@ */ @Override public InputStream getStream() throws IOException { final InputStream in = new FileInputStream(new File(storePath)); final InputStream in = this.getClass().getClassLoader().getResourceAsStream(storePath); // final InputStream in = new FileInputStream(new File(storePath)); if (null == in) { throw new FileNotFoundException(storePath); } src/main/java/com/zy/system/entity/license/LicenseCheckListener.java
@@ -1,9 +1,11 @@ package com.zy.system.entity.license; import com.core.common.Cools; import com.zy.system.timer.LicenseTimer; import de.schlichtherle.license.LicenseContent; import org.apache.logging.log4j.LogManager; import org.apache.logging.log4j.Logger; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.context.ApplicationContext; import org.springframework.context.ApplicationListener; @@ -11,6 +13,7 @@ import org.springframework.stereotype.Component; import java.io.File; import java.util.Date; /** * 在项目启动时安装证书 @@ -49,6 +52,9 @@ @Value("${license.publicKeysStorePath}") private String publicKeysStorePath; @Autowired private LicenseTimer licenseTimer; @Override public void onApplicationEvent(ContextRefreshedEvent event) { //root application context 没有parent @@ -64,18 +70,18 @@ logger.info("++++++++ 开始加载许可证 ++++++++"); try { String publicKeysStoreFileName = this.getClass().getClassLoader().getResource(publicKeysStorePath).getPath(); File publicKeysStoreFile = new File(publicKeysStoreFileName); String licensePathFileName = this.getClass().getClassLoader().getResource(licensePath).getPath(); File licensePathFile = new File(licensePathFileName); // String publicKeysStoreFileName = this.getClass().getClassLoader().getResource(publicKeysStorePath).getPath(); // File publicKeysStoreFile = new File(publicKeysStoreFileName); // // String licensePathFileName = this.getClass().getClassLoader().getResource(licensePath).getPath(); // File licensePathFile = new File(licensePathFileName); LicenseVerifyParam param = new LicenseVerifyParam(); param.setSubject(subject); param.setPublicAlias(publicAlias); param.setStorePass(storePass); param.setLicensePath(licensePathFile.getPath()); param.setPublicKeysStorePath(publicKeysStoreFile.getPath()); param.setLicensePath(licensePath); param.setPublicKeysStorePath(publicKeysStorePath); LicenseVerify licenseVerify = new LicenseVerify(); //安装证书 @@ -83,12 +89,24 @@ logger.info("++++++++ 许可证加载结束 ++++++++"); licenseTimer.setSystemSupport(install != null); if (install != null) { Date start = new Date(); Date end = install.getNotAfter(); Long starTime = start.getTime(); Long endTime = end.getTime(); Long num = endTime - starTime;//时间戳相差的毫秒数 int day = (int) (num / 24 / 60 / 60 / 1000); licenseTimer.setLicenseDays(day); } return install != null; } catch (Exception e) { return false; } } licenseTimer.setSystemSupport(false); return false; } } src/main/java/com/zy/system/entity/license/LicenseVerify.java
@@ -3,8 +3,11 @@ import de.schlichtherle.license.*; import org.apache.logging.log4j.LogManager; import org.apache.logging.log4j.Logger; import org.apache.poi.util.IOUtils; import java.io.File; import java.io.FileOutputStream; import java.io.InputStream; import java.text.DateFormat; import java.text.MessageFormat; import java.text.SimpleDateFormat; @@ -28,6 +31,11 @@ LicenseManager licenseManager = LicenseManagerHolder.getInstance(initLicenseParam(param)); licenseManager.uninstall(); InputStream inputStream = this.getClass().getClassLoader().getResourceAsStream(param.getLicensePath()); File file = new File(param.getLicensePath()); try (FileOutputStream out = new FileOutputStream(file)) { IOUtils.copy(inputStream, out); } result = licenseManager.install(new File(param.getLicensePath())); logger.info(MessageFormat.format("许可证加载成功,许可证有效期:{0} - {1}",format.format(result.getNotBefore()),format.format(result.getNotAfter()))); }catch (Exception e){ src/main/java/com/zy/system/timer/LicenseTimer.java
New file @@ -0,0 +1,39 @@ package com.zy.system.timer; import com.zy.system.entity.license.LicenseVerify; import org.springframework.scheduling.annotation.Scheduled; import org.springframework.stereotype.Component; @Component public class LicenseTimer { private static boolean SYSTEM_SUPPORT = false;//系统激活状态,默认关闭 private int licenseDays = 0; //每天晚上11点更新系统激活状态 @Scheduled(cron = "0 0 23 * * ? ") public void timer() { // System.out.println(SYSTEM_SUPPORT); //验证许可证是否有效 LicenseVerify licenseVerify = new LicenseVerify(); boolean verify = licenseVerify.verify(); setSystemSupport(verify);//更新系统激活状态 } public boolean getSystemSupport() { return SYSTEM_SUPPORT; } public void setSystemSupport(boolean systemSupport) { SYSTEM_SUPPORT = systemSupport; } public int getLicenseDays() { return this.licenseDays; } public void setLicenseDays(int licenseDays) { this.licenseDays = licenseDays; } } src/main/resources/application.yml
@@ -8,7 +8,7 @@ name: @pom.build.finalName@ datasource: driver-class-name: com.microsoft.sqlserver.jdbc.SQLServerDriver url: jdbc:sqlserver://192.168.10.251:1433;databasename=ynhfasrs url: jdbc:sqlserver://127.0.0.1:1433;databasename=ynhfasrs username: sa password: sa@123 mvc: