pom.xml
@@ -61,12 +61,12 @@ <!-- </dependency>--> <!-- 显式排除slf4j-simple --> <!-- <dependency>--> <!-- <groupId>org.slf4j</groupId>--> <!-- <artifactId>slf4j-simple</artifactId>--> <!-- <version>1.7.30</version>--> <!-- <scope>provided</scope> <!– 或直接删除该依赖 –>--> <!-- </dependency>--> <dependency> <groupId>org.slf4j</groupId> <artifactId>slf4j-simple</artifactId> <version>1.7.30</version> <scope>provided</scope> <!-- 或直接删除该依赖 --> </dependency> <dependency> <groupId>com.dameng</groupId> <artifactId>DmJdbcDriver8</artifactId> src/main/java/com/zy/asrs/controller/CrnController.java
@@ -303,6 +303,7 @@ } } vo.setLaneNo(crnProtocol.getLaneNo()); // vo.setErrorCrn(crnProtocol.getErrCrn()); // vo.setXspeed(crnProtocol.getXSpeed()); // 走行速度(m/min) vo.setYspeed(crnProtocol.getYSpeed()); // 升降速度(m/min) vo.setZspeed(crnProtocol.getZSpeed()); // 叉牙速度(m/min) src/main/java/com/zy/asrs/controller/OpenController.java
@@ -551,13 +551,14 @@ basRgvWmsParam.setStatusType(rgvStatus.getStatusType().desc); basRgvWmsParam.setSteNo(rgvSlave.getId()); basRgvWmsParam.setSteErr(rgvStatus.getAlarm().longValue()); try{ BasRgvErr basRgvErr = basRgvErrService.selectById((long)rgvStatus.getAlarm$()); basRgvWmsParam.setSteErrM(basRgvErr.getErrName()); } catch (Exception e){ basRgvWmsParam.setSteErrM("未知异常"); } basRgvWmsParam.setSteErrM(rgvStatus.getAlarmM()); // try{ // BasRgvErr basRgvErr = basRgvErrService.selectById((long)rgvStatus.getAlarm$()); // // basRgvWmsParam.setSteErrM(basRgvErr.getErrName()); // } catch (Exception e){ // basRgvWmsParam.setSteErrM("未知异常"); // } if (rgvStatus.getMode()!=1){ basRgvWmsParam.setSteErr(999L); basRgvWmsParam.setSteErrM("非自动!!!"); src/main/java/com/zy/asrs/controller/RgvController.java
@@ -2,9 +2,11 @@ import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.annotations.ManagerAuth; import com.core.common.Cools; import com.core.common.R; import com.zy.asrs.entity.BasDevpPosition; import com.zy.asrs.service.BasDevpPositionService; import com.zy.core.cache.RgvErrCache; import com.zy.core.cache.RgvStatusCache; import com.zy.core.cache.SlaveConnection; import com.zy.core.cache.TaskProtocolCache; @@ -46,6 +48,7 @@ map2.put("rgvPos", rgvProtocol.getRgvPos()); map2.put("rgvPosDestination", rgvProtocol.getRgvPosDestination()); map2.put("loaded", rgvProtocol.getLoaded().equals((short)-1)? "未知":rgvProtocol.getLoaded()==1? "有物":"无物"); map2.put("errorRgv", RgvErrCache.getErrorDev(rgvProtocol.getRgvNo())); res.add(map2); } return R.ok().add(res); @@ -113,6 +116,9 @@ } if (rgvPosDestination == null || rgvPosDestination == 0){ BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStaNoPut)); if (Cools.isEmpty(basDevpPosition)){ return R.error("目标站点不存在"); } rgvPosDestination = basDevpPosition.getPlcPosition(); } RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvNo); @@ -168,6 +174,9 @@ } BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStaNoPut)); if (Cools.isEmpty(basDevpPosition)){ return R.error("目标站点不存在"); } //执行 issuedPut.setTaskNo(Long.valueOf(taskNo)); issuedPut.setTaskStatus(3); @@ -210,6 +219,9 @@ } BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStaNoTake)); if (Cools.isEmpty(basDevpPosition)){ return R.error("取货站点不存在"); } //执行 issuedTake.setTaskNo(Long.valueOf(taskNo)); issuedTake.setTaskStatus(2); @@ -257,6 +269,9 @@ } BasDevpPosition basDevpPositionTake = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStaNoTake)); if (Cools.isEmpty(basDevpPositionTake)){ return R.error("取货站点不存在"); } //执行 issuedTake.setTaskNo(Long.valueOf(taskNo)); issuedTake.setTaskStatus(2); @@ -268,6 +283,9 @@ issuedTake.setDirection(basDevpPositionTake.getRgvSign()==1); BasDevpPosition basDevpPositionPut = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStaNoPut)); if (Cools.isEmpty(basDevpPositionPut)){ return R.error("目标站点不存在"); } //执行 issuedPut.setTaskNo(Long.valueOf(taskNo)); issuedPut.setTaskStatus(3); src/main/java/com/zy/asrs/controller/SiteController.java
@@ -113,6 +113,8 @@ vo.setStaNo(staProtocol.getStaNo()); // 目标站 // vo.setLocType1(staProtocol.isHigh() != staProtocol.isLow() && staProtocol.isLow() ? "低" : "高"); //高低库位 vo.setLocType1(devp.getDevNo()==102 ? "高" : "低"); vo.setWeight(staProtocol.getGrossWt().toString()); vo.setErrorDev(staProtocol.getErrorDev()); } return R.ok().add(list); } src/main/java/com/zy/asrs/domain/vo/CrnListVo.java
@@ -112,6 +112,7 @@ // 可出 private String outEnable; private String errorCrn; public void setXspeed(Float xspeed) { this.xspeed = Utils.scale(xspeed); src/main/java/com/zy/asrs/domain/vo/SiteTableVo.java
@@ -37,5 +37,7 @@ //高低库位 private String locType1 = "-"; private String weight = "-"; private String errorDev = "-"; private String car = "-"; } src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -128,7 +128,7 @@ // 尺寸检测异常 boolean back = false; String errMsg = ""; String errMsg = "-"; if (staProtocol.getGrossWt()>=600){ errMsg = "超重"; back = true; @@ -177,6 +177,7 @@ staProtocol.setWorkNo(9999); staProtocol.setStaNo(inSta.getBackSta()); devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), errMsg); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); if (taskWrk != null) { @@ -217,6 +218,7 @@ staProtocol.setWorkNo(taskWrk1.getWrkNo()); staProtocol.setStaNo(staProtocol.getSiteId()); devpThread.setPakMkWalk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), errMsg); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); } } @@ -252,6 +254,7 @@ staProtocol.setStaNo(inSta.getBackSta()); devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setPakMkWalk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), e.getMessage()); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); continue; } @@ -270,6 +273,8 @@ if (!Cools.isEmpty(jsonObject.getInteger("code")) && jsonObject.getInteger("code").equals(200)) { try { devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), "上报成功等待任务"); } catch (Exception e) { // 退回 log.error("扫码检测程序异常" + inSta.getStaNo() + errMsg); @@ -278,9 +283,18 @@ staProtocol.setWorkNo(9999); staProtocol.setStaNo(inSta.getBackSta()); devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), "上报成功锁定失败"); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); } } else { // 退回 staProtocol.setWorkNo(9999); staProtocol.setStaNo(inSta.getBackSta()); devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), jsonObject.getString("msg")); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); } } else { // 退回 @@ -289,6 +303,7 @@ staProtocol.setWorkNo(9999); staProtocol.setStaNo(inSta.getBackSta()); devpThread.setPakMk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), "扫码入库扫码失败!!!扫码值:"+barcode); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); if (taskWrk != null) { @@ -558,6 +573,7 @@ staProtocol.setWorkNo(taskWrk1.getWrkNo()); staProtocol.setStaNo(BarcodeUtils.getStaNo(staProtocol.getSiteId())); devpThread.setPakMkWalk(staProtocol.getSiteId(), false); devpThread.setErrorDev(staProtocol.getSiteId(), "-"); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); Date now = new Date(); @@ -721,8 +737,19 @@ crnProtocol.setLastIo("O"); } } } else { if (crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getStatusType() == CrnStatusType.IDLE){ if (crnProtocol.getTaskNo() != 0){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "工作号不为0"); } if (crnProtocol.getLoaded() != 0){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "载货台有物"); } if (crnProtocol.getForkPos() != 0){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "货叉位置不在中位"); } } } } } @@ -765,12 +792,20 @@ } // 堆垛机控制过滤 if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE)) { devpThread.setErrorDev(staProtocol.getSiteId(), "堆垛机非空闲"); continue; } if (crnProtocol.getTaskNo() != 0) { devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机工作号不为0"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "工作号不为0"); continue; } // 已经存在吊车执行任务时,则过滤 if (taskWrkMapper.selectCrnWorking(crnProtocol.getLaneNo()) != null) { devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机存在吊车任务"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "堆垛机存在执行中吊车任务"); continue; } @@ -832,9 +867,15 @@ // crnCommand.setCommand((short) 1); if (!MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, crnCommand))) { log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机命令生成失败"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "运行命令下发失败"); throw new CoolException("堆垛机命令生成失败"); } else { try { devpThread.setErrorDev(staProtocol.getSiteId(), "-"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "-"); taskWrkService.updateById(taskWrk); } catch (Exception e) { log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo()); @@ -923,12 +964,21 @@ // 命令下发区 -------------------------------------------------------------------------- // 堆垛机控制过滤 if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { break; if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE)) { devpThread.setErrorDev(staProtocol.getSiteId(), "堆垛机非空闲"); continue; } if (crnProtocol.getTaskNo() != 0) { devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机工作号不为0"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "工作号不为0"); continue; } // 已经存在吊车执行任务时,则过滤 if (taskWrkMapper.selectCrnWorking(crnProtocol.getLaneNo()) != null) { devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机存在吊车任务"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "堆垛机存在执行中吊车任务"); break; } @@ -947,6 +997,8 @@ command.setCommand((short) 1); if (!MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command))) { log.error("堆垛机命令生成失败,堆垛机号={},巷道={},任务数据={}", slave.getId(), taskWrk.getCrnNo(), JSON.toJSON(command)); devpThread.setErrorDev(staProtocol.getSiteId(), crnProtocol.getLaneNo()+"巷道堆垛机命令生成失败"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "运行命令下发失败"); throw new CoolException("堆垛机命令生成失败"); } else { try { @@ -956,6 +1008,9 @@ taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id); taskWrk.setModiTime(now); taskWrk.setExecuteTime(now); devpThread.setErrorDev(staProtocol.getSiteId(), "-"); CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "-"); if (taskWrkMapper.updateById(taskWrk) == 0) { log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); } @@ -994,6 +1049,19 @@ // throw new CoolException("wcs派发入库任务上报wms失败"); } } } else { CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "-"); if (staProtocol.isAutoing()){ if (staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "能出:未打开"); } if (staProtocol.getWorkNo() == 0){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "工作号不为0"); } if (staProtocol.isOutEnable()){ CrnErrCache.updateCrnErr(crnProtocol.getCrnNo(), "没有可出"); } } } } } src/main/java/com/zy/core/DevpThread.java
@@ -11,5 +11,6 @@ void setPakMk(Integer siteId, boolean pakMk); void setPakMkWalk(Integer siteId, boolean pakMkWalk); void setGrossWt(Integer siteId, Double grossWt); void setErrorDev(Integer siteId, String msgErr); } src/main/java/com/zy/core/cache/CrnErrCache.java
New file @@ -0,0 +1,101 @@ package com.zy.core.cache; import com.zy.core.model.protocol.CrnErrProtocol; import com.zy.core.model.protocol.RgvErrProtocol; import java.util.concurrent.ConcurrentHashMap; /** * Created by IX on 2025/02/21 */ public class CrnErrCache { // 本地缓存,键为 currentPosition,值为 DeviceStatus private static final ConcurrentHashMap<Integer, CrnErrProtocol> cache = new ConcurrentHashMap<>(); /** * 更新设备状态 */ public static void updateCrnStatus(CrnErrProtocol status) { try { cache.put(status.getCrnNo(), status); } finally { } } /** * 更新设备状态 */ public static void updateCrnErr(Integer crnNo,String error) { try { CrnErrProtocol crnErrProtocol = cache.get(crnNo); if (crnErrProtocol == null){ crnErrProtocol = new CrnErrProtocol(); crnErrProtocol.setCrnNo(crnNo); } if (!crnErrProtocol.getError().equals(error)){ crnErrProtocol.setError(error); cache.put(crnErrProtocol.getCrnNo(), crnErrProtocol); } } finally { } } /** * 更新设备状态 */ public static void updateCrnErr(Integer crnNo) { try { CrnErrProtocol crnErrProtocol = cache.get(crnNo); if (crnErrProtocol == null){ crnErrProtocol = new CrnErrProtocol(); crnErrProtocol.setCrnNo(crnNo); } if (!crnErrProtocol.getError().equals("-")){ crnErrProtocol.setError("-"); cache.put(crnErrProtocol.getCrnNo(), crnErrProtocol); } } finally { } } /** * 更新设备状态 */ public static String getErrorCrn(Integer crnNo) { try { CrnErrProtocol crnErrProtocol = cache.get(crnNo); if (crnErrProtocol == null){ crnErrProtocol = new CrnErrProtocol(); crnErrProtocol.setCrnNo(crnNo); } return crnErrProtocol.getError(); } finally { } } /** * 获取设备状态 */ public static CrnErrProtocol getCrnStatus(Integer crnNo) { try { return cache.get(crnNo); } finally { } } /** * 获取所有设备状态 */ public static ConcurrentHashMap<Integer, CrnErrProtocol> getAllCrnStatus() { try { return new ConcurrentHashMap<>(cache); // 返回副本 } finally { } } } src/main/java/com/zy/core/cache/RgvErrCache.java
New file @@ -0,0 +1,102 @@ package com.zy.core.cache; import com.core.common.Cools; import com.zy.core.model.protocol.RgvErrProtocol; import com.zy.core.model.protocol.RgvRunProtocol; import java.util.concurrent.ConcurrentHashMap; /** * Created by IX on 2025/02/21 */ public class RgvErrCache { // 本地缓存,键为 currentPosition,值为 DeviceStatus private static final ConcurrentHashMap<Integer, RgvErrProtocol> cache = new ConcurrentHashMap<>(); /** * 更新设备状态 */ public static void updateRgvStatus(RgvErrProtocol status) { try { cache.put(status.getRgvNo(), status); } finally { } } /** * 更新设备状态 */ public static void updateRgvErr(Integer rgvNo,String error) { try { RgvErrProtocol rgvErrProtocol = cache.get(rgvNo); if (rgvErrProtocol == null){ rgvErrProtocol = new RgvErrProtocol(); rgvErrProtocol.setRgvNo(rgvNo); } if (!rgvErrProtocol.getError().equals(error)){ rgvErrProtocol.setError(error); cache.put(rgvErrProtocol.getRgvNo(), rgvErrProtocol); } } finally { } } /** * 更新设备状态 */ public static void updateRgvErr(Integer rgvNo) { try { RgvErrProtocol rgvErrProtocol = cache.get(rgvNo); if (rgvErrProtocol == null){ rgvErrProtocol = new RgvErrProtocol(); rgvErrProtocol.setRgvNo(rgvNo); } if (!rgvErrProtocol.getError().equals("-")){ rgvErrProtocol.setError("-"); cache.put(rgvErrProtocol.getRgvNo(), rgvErrProtocol); } } finally { } } /** * 更新设备状态 */ public static String getErrorDev(Integer rgvNo) { try { RgvErrProtocol rgvErrProtocol = cache.get(rgvNo); if (rgvErrProtocol == null){ rgvErrProtocol = new RgvErrProtocol(); rgvErrProtocol.setRgvNo(rgvNo); } return rgvErrProtocol.getError(); } finally { } } /** * 获取设备状态 */ public static RgvErrProtocol getRgvStatus(Integer rgvNo) { try { return cache.get(rgvNo); } finally { } } /** * 获取所有设备状态 */ public static ConcurrentHashMap<Integer, RgvErrProtocol> getAllRgvStatus() { try { return new ConcurrentHashMap<>(cache); // 返回副本 } finally { } } } src/main/java/com/zy/core/model/protocol/CrnErrProtocol.java
New file @@ -0,0 +1,16 @@ package com.zy.core.model.protocol; import lombok.Data; /** * Created by IX on 2025/02/21 */ @Data public class CrnErrProtocol { private Integer crnNo; public String error = "-"; public CrnErrProtocol(){} } src/main/java/com/zy/core/model/protocol/CrnProtocol.java
@@ -197,6 +197,7 @@ * 堆垛机累计升降时长h */ public Float yDuration; public String errCrn; public void setMode(Short mode) { this.mode = mode; src/main/java/com/zy/core/model/protocol/RgvErrProtocol.java
New file @@ -0,0 +1,16 @@ package com.zy.core.model.protocol; import lombok.Data; /** * Created by IX on 2025/02/21 */ @Data public class RgvErrProtocol { private Integer rgvNo; public String error = "-"; public RgvErrProtocol(){} } src/main/java/com/zy/core/model/protocol/RgvProtocol.java
@@ -116,6 +116,7 @@ // 光电异常 private boolean err6; private String errorRgv; public void setMode(Short mode) { this.mode = mode; src/main/java/com/zy/core/model/protocol/StaProtocol.java
@@ -86,6 +86,7 @@ //指令ID private Integer commandId; private Double grossWt = 0D; private String errorDev = "-"; public BasDevp toSqlModel(){ BasDevp basDevp = new BasDevp(); src/main/java/com/zy/core/thread/RgvThread.java
@@ -53,6 +53,7 @@ private Long trackBenchmark = 1L; // # 避让距离 private Long avoidDistance = 5000L; private String errorRgv = "-"; /** * 工位1复位信号 @@ -290,6 +291,7 @@ while (true) { RgvRunProtocol rgvRun = RgvRunCache.getRgvRun(); if (!rgvRun.getRgvNo().equals(slave.getId())){ continue; } try { @@ -307,6 +309,7 @@ rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; rgvRun.setRgvNo(slave.getOtherId()); RgvRunCache.updateRgvStatus(rgvRun); RgvErrCache.updateRgvErr(slave.getId(),errorRgv); continue; } @@ -327,6 +330,7 @@ rgvRun.currentTimeMilliOld = System.currentTimeMillis()+50; rgvRun.setRgvNo(slave.getOtherId()); RgvRunCache.updateRgvStatus(rgvRun); RgvErrCache.updateRgvErr(slave.getId(),"小车探物物状态异常"); continue; } if (rgvTaskProtocol.getAvoid() != 0) { @@ -337,6 +341,7 @@ issued.setTaskStatus(1); issued.setDirection(true); write(issued); RgvErrCache.updateRgvErr(slave.getId()); rgvTaskProtocol.setAvoid(0); // try{Thread.sleep(50L);} catch (Exception e){} @@ -358,21 +363,25 @@ if (rgvOtherStatusEnable()) { //另一台车是否允许此台车执行 if (!otherRgvAvoid(taskProtocol.getTargetPosition())) { RgvErrCache.updateRgvErr(slave.getId(),errorRgv); break; } } if (taskProtocol.getTargetPosition()<=rgvProtocol.getRgvPos()+50 && taskProtocol.getTargetPosition()>=rgvProtocol.getRgvPos()-50){ taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); RgvErrCache.updateRgvErr(slave.getId()); break; } else { TaskProtocol issued = new TaskProtocol(taskProtocol,true); write(issued); RgvErrCache.updateRgvErr(slave.getId()); taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); break; } } } RgvErrCache.updateRgvErr(slave.getId()); } else { for (TaskProtocol taskProtocol : allTakeTaskProtocol) { if (taskProtocol.getIsRunning() == 1) {//准备下发 @@ -380,6 +389,7 @@ if (rgvOtherStatusEnable()) { //另一台车是否允许此台车执行 if (!otherRgvAvoid(taskProtocol.getTargetPosition())) { RgvErrCache.updateRgvErr(slave.getId(),errorRgv); break; } } @@ -389,32 +399,38 @@ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, taskProtocol.getTargetPositionStaNoPlcId()); StaProtocol staProtocol = devpThread.getStation().get(taskProtocol.getTargetPositionStaNo()); if (staProtocol == null ) { RgvErrCache.updateRgvErr(slave.getId(),"未查到小车作业站"+staProtocol.getStaNo()+"站点"); break; } // 判断是否满足入库条件 if (!staProtocol.isAutoing() || staProtocol.isLoading() ){ RgvErrCache.updateRgvErr(slave.getId(),"小车等待"+staProtocol.getStaNo()+"站点就绪"); break; } } else if (taskProtocol.getTaskStatus()==2){ DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, taskProtocol.getTargetPositionStaNoPlcId()); StaProtocol staProtocol = devpThread.getStation().get(taskProtocol.getTargetPositionStaNo()); if (staProtocol == null ) { RgvErrCache.updateRgvErr(slave.getId(),"未查到小车作业站"+staProtocol.getStaNo()+"站点"); break; } // 判断是否满足入库条件 if (!staProtocol.isAutoing() || !staProtocol.isLoading() || staProtocol.getWorkNo()==0 ){ RgvErrCache.updateRgvErr(slave.getId(),"小车等待"+staProtocol.getStaNo()+"站点就绪"); break; } } TaskProtocol issued = new TaskProtocol(taskProtocol); write(issued); RgvErrCache.updateRgvErr(slave.getId()); taskProtocolCache.removeTaskProtocol(taskProtocol.getTaskNoDirection()); break; } else { TaskProtocol issued = new TaskProtocol(taskProtocol,true); write(issued); RgvErrCache.updateRgvErr(slave.getId()); break; } } @@ -465,10 +481,25 @@ RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); if (rgvProtocol == null || rgvTaskProtocol == null) { errorRgv = slave.getId()+"号小车连接失败"; return false; } if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO) || rgvProtocol.getRgvPos().equals(0L) || rgvTaskProtocol.getAvoid() == -1 || rgvProtocol.getRgvPosDestination() == 0L || ((!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) || (Math.abs(rgvProtocol.getRgvPos() - rgvProtocol.getRgvPosDestination())>100)) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM))) { if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO)) { errorRgv = slave.getId()+"号小车非自动"; return false; } if (rgvProtocol.getRgvPos().equals(0L) || rgvTaskProtocol.getAvoid() == -1 || rgvProtocol.getRgvPosDestination() == 0L) { errorRgv = slave.getId()+"号小车状态异常"; return false; } if (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM)) { errorRgv = slave.getId()+"号小车非空闲"; return false; } if ( (Math.abs(rgvProtocol.getRgvPos() - rgvProtocol.getRgvPosDestination())>100) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM)) { errorRgv = slave.getId()+"号小车存在运行目标值,需要复位!!!"; return false; } RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); @@ -477,10 +508,12 @@ // "rgvTaskProtocolOther:"+slave.getOtherId()+"sign:"+rgvTaskProtocolOther.isSignRun()+"/n"); if (rgvProtocolOther == null) { errorRgv = slave.getOtherId()+"号小车连接失败"; return false; } if (rgvProtocolOther.statusEnable) { if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L) || rgvTaskProtocolOther.getAvoid() == -1 || rgvProtocolOther.getRgvPosDestination() == 0L) { errorRgv = slave.getOtherId()+"号小车状态异常"; return false; } } @@ -536,6 +569,7 @@ long avoid = rgvProtocolOther.getRgvPos() - rgvProtocolOther.getCarBodyJiaoMing() - avoidDistance - rgvProtocol.getCarBodyKunPeng(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -559,12 +593,15 @@ } } if (signNowPosRun){ errorRgv = slave.getOtherId()+"号RGV等待作业..."; return false; } } long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -591,6 +628,8 @@ long avoid = targetPosition + rgvProtocol.getCarBodyKunPeng() + avoidDistance + rgvProtocolOther.getCarBodyJiaoMing(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -618,6 +657,8 @@ long avoid = rgvProtocolOther.getRgvPos() - rgvProtocolOther.getCarBodyJiaoMing() - avoidDistance - rgvProtocol.getCarBodyKunPeng(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -635,6 +676,8 @@ RgvTaskCache.updateRgvStatus(rgvTaskProtocol); return false; } errorRgv = slave.getOtherId()+"号RGV影响,等待中..."; return false; } } else { @@ -671,6 +714,8 @@ long avoid = rgvProtocolOther.getRgvPos() + rgvProtocolOther.getCarBodyKunPeng() + avoidDistance + rgvProtocol.getCarBodyJiaoMing(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -694,12 +739,15 @@ } } if (signNowPosRun){ errorRgv = slave.getOtherId()+"号RGV等待作业..."; return false; } } long avoid = targetPosition - rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -726,6 +774,8 @@ long avoid = targetPosition - rgvProtocol.getCarBodyJiaoMing() - avoidDistance - rgvProtocolOther.getCarBodyKunPeng(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[1])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -754,6 +804,8 @@ long avoid = rgvProtocolOther.getRgvPos() + rgvProtocolOther.getCarBodyKunPeng() + avoidDistance + rgvProtocol.getCarBodyJiaoMing(); if (!new TrackRangeUtils().avoidRange(avoid, avoidRange[0])) { log.error("RGV行走超出范围!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); errorRgv = "RGV行走目标超出范围"; try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV行走超出范围"); @@ -771,6 +823,7 @@ RgvTaskCache.updateRgvStatus(rgvTaskProtocol); return false; } errorRgv = slave.getOtherId()+"号RGV等待中..."; return false; } } else { @@ -781,6 +834,8 @@ } } } errorRgv = slave.getOtherId()+"号RGV影响,等待中..."; return false; } @@ -918,6 +973,9 @@ // } // } // } if (rgvProtocol.getAlarm$()!=0){ RgvErrCache.updateRgvErr(slave.getId(),rgvProtocol.getAlarmM()); } try { // 根据实时信息更新数据库 src/main/java/com/zy/core/thread/SiemensCrnThread.java
@@ -13,6 +13,7 @@ import com.zy.asrs.service.BasCrnOptService; import com.zy.asrs.service.BasCrnpService; import com.zy.core.CrnThread; import com.zy.core.cache.CrnErrCache; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.CrnStatusType; @@ -243,6 +244,8 @@ log.error("堆垛机写入命令为空"); return false; } CrnErrCache.updateCrnErr(slave.getId(), "-"); // convertRow(command); command.setCrnNo(slave.getId()); short[] array = new short[10]; @@ -276,6 +279,8 @@ if (!command.getTaskNo().equals(one.getTaskNo()) ){ i++; CrnErrCache.updateCrnErr(slave.getId(), "堆垛机命令地址写入后回读失败"); log.error("堆垛机命令地址写入后回读失败[id:{}]>>>>重写[{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), i,JSON.toJSON(command),JSON.toJSON(one)); result = siemensNet.Write("DB100.0", array); }else{ @@ -297,6 +302,8 @@ if (transInt16 != commandFinish){ log.info("下发DB100.18 回读失败" + "commandFinish:"+commandFinish); log.info("下发DB100.18 回读失败" + "array:"+ JSON.toJSONString(array)); CrnErrCache.updateCrnErr(slave.getId(), "下发DB100.18 回读失败"); result = siemensNet.Write("DB100.18", commandFinish); signFinish++; }else { @@ -339,6 +346,8 @@ } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); CrnErrCache.updateCrnErr(slave.getId(), "写入堆垛机plc数据失败"); return false; } } src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -460,6 +460,17 @@ } } /** * 设置入库标记 */ @Override public void setErrorDev(Integer siteId, String msgErr) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setErrorDev(msgErr); } } @Override public void close() { siemensS7Net.ConnectClose(); src/main/webapp/views/deviceOperate/crnOperate.html
@@ -28,6 +28,8 @@ </el-table-column> <el-table-column property="deviceStatus" label="设备状态"> </el-table-column> <el-table-column property="errorCrn" label="异常提示"> </el-table-column> </el-table> </div> @@ -166,6 +168,8 @@ </el-descriptions-item> <el-descriptions-item label="升降时长(H)">{{ tableData[currentIndex].yduration }} </el-descriptions-item> <el-descriptions-item label="异常提示">{{ tableData[currentIndex].errorCrn }} </el-descriptions-item> </el-descriptions> </div> </div> src/main/webapp/views/deviceOperate/devpOperate.html
@@ -24,6 +24,10 @@ </el-table-column> <el-table-column property="pakMk" label="入库标记"> </el-table-column> <el-table-column property="weight" label="称重"> </el-table-column> <el-table-column property="errorDev" label="异常提示"> </el-table-column> </el-table> </div> @@ -93,6 +97,10 @@ </el-descriptions-item> <el-descriptions-item label="高低库位">{{ tableData[currentIndex].locType1 }} </el-descriptions-item> <el-descriptions-item label="重量">{{ tableData[currentIndex].weight }} </el-descriptions-item> <el-descriptions-item label="异常提示">{{ tableData[currentIndex].errorDev }} </el-descriptions-item> </el-descriptions> </div> </div> src/main/webapp/views/deviceOperate/rgvOperate.html
@@ -28,7 +28,9 @@ </el-table-column> <el-table-column property="rgvPosDestination" label="目标定位置"> </el-table-column> <el-table-column property="loaded" label="有物"> <el-table-column property="loaded" label="探物"> </el-table-column> <el-table-column property="errorRgv" label="提示"> </el-table-column> </el-table> </div>