WCS优化

pjb

2025-07-05 015b9522a1a70a3e727fccfcc2f56365d82aaaf3

WCS优化

 src/main/java/com/zy/core/MainProcess.java

@@ -76,9 +76,6 @@
                    // 入库  ===>> 执行对工作档的完成操作
                    mainService.storeFinished(6);

                    // 堆垛机回原点
                    mainService.originGo();

                    // 空桶到达罐装线入口 告诉罐装线入库桶信息
                    mainService.inGzxBefore();

@@ -99,6 +96,9 @@

                    mainService.outOfDevp(11);

                    // 堆垛机回原点
                    mainService.originGo();

                } catch (Exception e) {
                    e.printStackTrace();
                }

 src/main/java/com/zy/service/impl/MainServiceImpl.java

@@ -177,34 +177,34 @@
                // 尺寸检测异常
                boolean back = false;
                String errMsg = "";
                if (staProtocol.isFrontErr()) {
                    errMsg = "前超限";
                    back = true;
                }
                if (!back && staProtocol.isBackErr()) {
                    errMsg = "后超限";
                    back = true;
                }
                if (!back && staProtocol.isHighErr()) {
                    errMsg = "高超限";
                    back = true;
                }
                if (!back && staProtocol.isLeftErr()) {
                    errMsg = "左超限";
                    back = true;
                }
                if (!back && staProtocol.isRightErr()) {
                    errMsg = "右超限";
                    back = true;
                }
                if (!back && staProtocol.isWeightErr()) {
                    errMsg = "超重";
                    back = true;
                }
                if (!back && staProtocol.isBarcodeErr()) {
                    errMsg = "扫码失败";
                    back = true;
                }
//                if (staProtocol.isFrontErr()) {
//                    errMsg = "前超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isBackErr()) {
//                    errMsg = "后超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isHighErr()) {
//                    errMsg = "高超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isLeftErr()) {
//                    errMsg = "左超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isRightErr()) {
//                    errMsg = "右超限";
//                    back = true;
//                }
//                if (!back && staProtocol.isWeightErr()) {
//                    errMsg = "超重";
//                    back = true;
//                }
//                if (!back && staProtocol.isBarcodeErr()) {
//                    errMsg = "扫码失败";
//                    back = true;
//                }
                // 退回
                if (back && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0) {
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
@@ -267,7 +267,7 @@
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.error("输送线下发2："+dto.getWorkNo()+","+dto.getStaNo());
                            log.info("输送线下发2："+dto.getWorkNo()+","+dto.getStaNo());
                            if (!result) {
                                News.error(methodName + ":更新plc站点信息失败");
                                throw new CoolException("更新plc站点信息失败");
@@ -810,8 +810,9 @@
                }

                // 判断堆垛机出库站状态
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                if ((staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable())
                        || (staProtocol.getSiteId() == 1056 && staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y"))) {
                    // 堆垛机控制过滤
                    if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
                        break;
@@ -1154,6 +1155,9 @@
                }
                // 判断是不是空闲三分钟
                BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
                if (basCrnp.getWrkNo() != 0) {
                    continue;
                }
                Date now = new Date();
                Date modiTime = basCrnp.getModiTime();
                long diffInMillis = now.getTime()-modiTime.getTime();
@@ -1677,34 +1681,34 @@
                    continue;
                }
                // 1083,1086,1089 外形检测失败，不是去异常口的 停在原处
                if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) {
                    boolean back = false;
                    String errMsg = "";
                    if (staProtocol.isFrontErr()) {
                        errMsg = "前超限";
                        back = true;
                    }
                    if (!back && staProtocol.isBackErr()) {
                        errMsg = "后超限";
                        back = true;
                    }
                    if (!back && staProtocol.isHighErr()) {
                        errMsg = "高超限";
                        back = true;
                    }
                    if (!back && staProtocol.isLeftErr()) {
                        errMsg = "左超限";
                        back = true;
                    }
                    if (!back && staProtocol.isRightErr()) {
                        errMsg = "右超限";
                        back = true;
                    }
                    if (back) {
                        log.error("{}站点，外形检测失败：{}",site,errMsg);
                        continue;
                    }
                }
//                if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) {
//                    boolean back = false;
//                    String errMsg = "";
//                    if (staProtocol.isFrontErr()) {
//                        errMsg = "前超限";
//                        back = true;
//                    }
//                    if (!back && staProtocol.isBackErr()) {
//                        errMsg = "后超限";
//                        back = true;
//                    }
//                    if (!back && staProtocol.isHighErr()) {
//                        errMsg = "高超限";
//                        back = true;
//                    }
//                    if (!back && staProtocol.isLeftErr()) {
//                        errMsg = "左超限";
//                        back = true;
//                    }
//                    if (!back && staProtocol.isRightErr()) {
//                        errMsg = "右超限";
//                        back = true;
//                    }
//                    if (back) {
//                        log.error("{}站点，外形检测失败：{}",site,errMsg);
//                        continue;
//                    }
//                }
                if (staProtocol.getSiteId() == 1090 && wrkMast.getStaNo() == 1090) {
                    continue;
                }
@@ -1768,7 +1772,7 @@
//                    }
                    wrkMast.setModiTime(new Date());
                    wrkMastService.updateById(wrkMast);
                } else if(wrkMast.getIoType() == 101 && (wrkMast.getStaNo() == 1024 || wrkMast.getStaNo() == 1016 || wrkMast.getStaNo() == 1043)) {
                } else if(wrkMast.getIoType() == 101 && (wrkMast.getStaNo() == 1024 || wrkMast.getStaNo() == 1031 || wrkMast.getStaNo() == 1016 || wrkMast.getStaNo() == 1043)) {
                    if(wrkMast.getWrkSts() != 2 ) {
                        log.warn("rgv放货完成101，rgv未复位:rgv号{}，任务号：{}，任务状态{}", wrkMast.getRgvNo(), wrkMast.getWrkNo(), wrkMast.getWrkSts());
                        continue;
@@ -1972,6 +1976,7 @@
                // <4 < 2 < 4
                int count = wrkMastMapper.selectInGzxCount(wantBucket.getSite());
                if (wantBucket.getSite() == 1071 && count <= 2 || wantBucket.getSite() == 1064 && count == 0 || wantBucket.getSite() == 1078 && count <= 2) {
                    log.info("{}自动补空桶，罐装线要桶型信息：{},正在执行任务数：{}",wantBucket.getSite(), wantBucket.getBucketType(),count);
                    // 判断库里有无空桶组
                    List<LocDetl> locDetlList = locDetlService.selectListByMatnr(wantBucket.getBucketType());
                    for (int i = 0; i < locDetlList.size(); i++) {